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Solving Challenges in the Development of a True

Automotive Ethernet Physical Interface

Herausforderungen und deren Lösung bei der Entwicklung einer

spezifischen Ethernet Schnittstelle für den automobilen Einsatz

Günter Sporer

Director Ethernet Segment

(2)

In-Vehicle Networking

A Fast Growing, Differentiated, Competitive Market

0 500 1000 1500 2000 2500 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019

Worldwide IVN Nodes (Mnodes)

CAN LIN Safety Bus Flexray MOST Ethernet

Source: Strategic Analytics October 2012

0 10 20 30 40 96 01 06 11 16 20 nodes/car 20kbit/s 1Mbit/s 10Mbit/s 100Mbit/s Body Power train Chassis Daimler S-Class >100 nodes Tata Nano Different OEMs, different complexity, needs, solutions Infotainment ADAS

Opportunities

• Body electronics 7% growth • IVN nodes show 10% growth • Major redesign of E/E arch. at most worldwide OEMs

Challenges

• Value chain under pressure • Multiple differentiators • Slow return of investments

YTD

1000Mbit/s

Network Backbone

(3)

Why a New Standard: Automotive Ethernet

More complex car applications require more bandwidth and flexibility

Ethernet is a scalable networking technology

– PHY needs to be made automotive robust

– All other parts of Ethernet standard can be re-used

– ...also across car platforms and car configurations

However, today’s LIN, CAN, FlexRay will continue to be used for a long

time...

CAN

FlexRay

Ethernet

(4)

Ethernet for Automotive

(5)

Ethernet standards

Overview twisted-pair

M II M L T -3 P M D 8 B /9 B 9 B /4 Q P A M -5 P M D M II 3 B /2 T P A M -3 P M D >>> Transmit >>> <<< Receive <<<

<<<Transmit & Receive>>>

<<<Transmit & Receive>>>

<<<Transmit & Receive>>>

<<<Transmit & Receive>>>

Per twisted pair 100Mbit/s, 125MBaud, uni-directional

Per twisted pair 250Mbit/s, 125MBaud, bi-directional

<<<Transmit & Receive>>>

Per twisted pair 100Mbit/s, 66.6MBaud, bi-directional

BroadR-Reach 1000Base-T (Gigabit Ethernet) 100Base-TX (Fast Ethernet) S ta n d a rd E th e rn e t fo r C o n s u m e r & C o m p u ti n g m a rk e t P ro p ri e ta ry E th e rn e t

Conclusion: BroadR-Reach Technology most promising for 1st generation automotive applications Due to the standardized MII interface, the PHY technology can be exchanged.

G M II 4 B /5 B 4 B /3 B N R Z I

(6)

BroadR-Reach

Emission Measurement

Fast Ethernet spectrum interferes with radio FM-range

(7)

Ethernet for Automotive

Taken from Consumer/Telecom

or

(8)

Reduce the Bill of Materials

3. BroaR-Reach developed for Automotive (TJA1100)

2. BroadR-Reach from „consumer“

choke

1. Fast Ethernet

PHY transformer PHY PHY ext. filter network Int. filter

less

wires

less

parts

choke

(9)

Ethernet for Automotive

Developed for Automotive

– Vbat 36V

– Keep alive even during ECU shutdown

– Wake up through bus activity

(10)

Wake-on-LAN (e.g. in PCs)

• Only Processor can be switched off

• PHY and MAC keeps supplied by regulator • Wake-up on Magic Packet frame

• Power consumption in >1W range

Low Power with standard PHYs

• Processor and MAC switched off

• PHY keeps supplied by dedicated regulator • Wake-up on link activity detection

• Power consumption in 2mW range

Automotive Low Power with TJA1100

• Supply, Processor and MAC switched off • PHY keeps partly alive via VBAT (clamp-30) • Wake-up on link activity detection

• Power consumption in 300μW range

TJA1100 - Automotive Low Power

Processor MAC PHY Supply

VBAT

Processor MAC PHY

VBAT

Supply

Processor MAC PHY Supply Power Supply WU/INH signal WU signal WU signal

(11)

TJA1100 Application

with remote wakeup support

In Sleep micro and power unit are switched off. Upon activity detection on Ethernet

wires, TJA1100 activates ECU via INH signal

No external LPF expected

lowest BOM application

Power Unit M ic ro c o n tr o lle r uBAT M A C (R)MII MDC MDIO INTn RSTn V D D D _ 1 V 8 V B A T V D D IO 1 ,2 XI XO V D D A _ 3 V 3 IN H T J A 1 1 0 0 25MHz 3.3V 1.xV TRX_P TRX_M V D D A _ 1 V 8 WAKE Common mode termination V D D A _ T X

(12)

TJA1100 Application

without remote wakeup support

VBAT pin simply connected to 3.3V, INH pin can be left open

No external LPF expected

lowest BOM application

Power Unit M ic ro c o n tr o lle r uBAT M A C (R)MII MDC MDIO INTn RSTn V D D D _ 1 V 8 V B A T V D D IO 1 ,2 XI XO V D D A _ 3 V 3 IN H T J A 1 1 0 0 25MHz 3.3V 1.xV TRX_P TRX_M V D D A _ 1 V 8 EN Common mode termination V D D A _ T X

(13)

Ethernet for Automotive

Developed for Automotive

... and taking care of some of the specifics of

„modern“ automotive In-Vehicle Networks

(14)

Partial Networking

Generic Idea of “Partial Networking”

PN-enabled networks are capable of operating only those parts of a

network that are functionally required at a given time

Lower power consumption; less CO

2

emissions; better fuel efficiency

Without

Partial Networking:

With

Partial Networking:

ECU on

ECU off

ECU on

All ECUs active

Only selected

(15)

Partial Networking concepts

3. Global wakeup via Ethernet line

Switch

PHY PHY PHY

Switch

PHY PHY PHY PHY

PHY PHY PHY uC uC uC

Switch

PHY PHY PHY PHY

PHY PHY PHY uC uC uC

Switch

PHY PHY PHY PHY

PHY PHY PHY uC uC uC uC uC uC uC Funct. Cluster A Funct. Cluster B Funct. Cluster C uC uC uC W UP

1. Funct. Cluster B awake

2. Link wakeup

“Advanced Sleep and Wakeup concept for

Automotive Ethernet”

Presented by Thomas Suermann during 2013 Automotive Ethernet

Techday

(16)

Ethernet for Automotive

... Whether taken from Consumer

or

Developed for automotive

(17)
(18)
(19)
(20)

Challenges … solving them all in one device

Automotive optimized Bill of Materials

– Transmitter optimized for transformer-less and receiver optimized for automotive cables

Power Supply Concept

– Power supply concept dedicated to automotive environment, considering

• Battery voltage breakdowns (ISO 7637-4 pulse)

• Secure power-up/down scenarios w/ fast/slow voltage ramping

– Supply under-voltage detection with defined under-voltage behavior  gap-free spec

Temperature Range

– Operating Temperature over full range from -40 to 125°C

– Temperature protection, including warning limit & over-temperature shutdown

EMC/ESD according to German OEM Hardware Requirements V1.2

– Improved immunity (smart adaptive receive equalizer) – ISO 7637 Pulses (1, 2, 3a, 3b, 4)

– ESD (8kV HBM, 6kV IEC61000-4-2)

Low Power Consumption

– Adaptive transmitter output amplitude

– Sleep mode with less than 50uA including wakeup capability

Pinning and package

(21)

Future Challenges

Competing Standards

– Ethernet vs Ethernet vs MOST vs LVDS (SerDes)

Gigabit Ethernet, beyond Gigabit

PoE / PoDL

Pinout Standarization of Components

– LIN

CAN

, Flexray

-> Ethernet (?)

Deterministic Ethernet

– AVB -> TSN

(22)

NFC NFC Cellular 802.11p 802.11p LF, UHF Radar

References

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