Transmision Allison

(1)

CATALOGO PARTI DI RICAMBIO

SPARE PARTS CATALOGUE

CATALOGUE DE PIÈCES DÉTACHÉES

CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION

4000 PRODUCT FAMILY

Print P/N: A3501877

2nd Edition: OCTOBER 2009

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(3)

CATALOGO PARTI DI RICAMBIO

SPARE PARTS CATALOGUE

CATALOGUE DE PIÈCES DÉTACHÉES

CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION

4000 PRODUCT FAMILY

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(5)

PARTS CATALOG

TRANSMISSIONS

4000

PRODUCT FAMILIES

How to use this CD

PC2456EN

CD Version

(6)

(7)

Printed in USA

Copyright © 2009 Allison Transmission, Inc.

Allison Transmission, Inc.

P.O. Box 894 Indianapolis, Indiana 46206-0894

www.allisontransmission.com

—

Allison Transmission

VOCATIONAL MODELS

Includes Allison 4

th

Generation Controls

Parts

Catalog

2009 OCTOBER 01

PC2456EN

4000 EVS

4430

4700 EVS

4800 EVS

B 500

4000 HS

4430 ORS

4700 OFS

4800 SP

4000 MH

4440

4700 RDS

4000 ORS

4500 EVS

4700 SP

4000 RDS

4500 HS

4000 SP

4500 OFS

4000 TRV

4500 ORS

4200 ORS

4500 RDS

4500 SP

4500 TRV

4600 ORS

HD 4060

HD 4560

HD 4070

HD 4076

B 500P

HD 4060P

HD 4560P

HD 4070P

B 500R

HD 4060R

HD 4560R

HD 4070R

B 500PR

HD 4060PR

HD 4560PR

HD 4070PR

T 425

T 450

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PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 Copyright © 2009 Allison Transmission, Inc.

20091001

TRADEMARK USE

The following trademarks are the property of the companies indicated:

• Allison DOC

®

is a registered trademark of Allison Transmission, Inc.

• DEXRON

®

-VI is a registered trademark of General Motors Corporation.

• Garlock

®

is a registered trademark of Garlock Sealing Technologies.

• Loctite

®

is a trademark of Loctite Corporation.

• MaxxForce

®

_{is a registered trademark of International Engine Intellectual Property Company}

(a subsidiary of Navistar).

• Pro-Link

®

is a trademark of NEXIQ Technologies, Inc.

• ReTran

®

is a registered trademark of Allison Transmission, Inc.

• Teflon

®

is a registered trademark of DuPont Corporation.

• Torx

®

is a registered trademark of Camcar/Textron.

• TranSynd

®

is a registered trademark of General Motors Corporation.

• Vamac

®

is a registered trademark of DuPont Corporation.

• Vespel

®

is a registered trademark of DuPont Corporation.

• Vibra-Seal™ is a trademark of Loctite Corporation.

• Viton

®

is a registered trademark of DuPont Corporation.

SERVICE LITERATURE

This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,

and parts support for your transmission. For maximum performance and service life from your unit, you

may order addtional publications ONLINE at

www.allisontransmission.com

, or using

TOLL FREE: 888-666-5799

INTERNATIONAL: 317-471-4995

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

20091001

Copyright © 2009 Allison Transmission, Inc.

3 4000 Product Family Service Literature

Publication Name

Publication No.

Allison DOC

®

For PC–Service Tool User Guide

GN3433EN

*Mechanic’s Tips (WTEC II)

MT2159EN

*Mechanic’s Tips (WTEC III)

MT3004EN

*Mechanic’s Tips (Allison 4

th

Generation Controls)

MT4015EN

*Mechanic’s Tips (Emergency Vehicle Series—WTEC III Controls)

MT3657EN

*Mechanic’s Tips (“T” Series—Allison 4th Generation Controls)

MT4085EN

*Mechanic’s Tips (Truck Recreational Vehicle Series—WTEC III Controls) MT3655EN

*Operator’s Manual (International Models)

OM4119EN

*Operator’s Manual (Bus Series)

OM3749EN

*Operator’s Manual (Emergency Vehicle Series)

OM3656EN

*Operator’s Manual (Highway Series)

OM3750EN

*Operator’s Manual (Motorhome Series)

OM3349EN

*Operator’s Manual (Rugged Duty Series)

OM3752EN

*Operator’s Manual (Specialty Series)

OM3753EN

*Operator’s Manual (Truck Recreational Vehicle Series)

OM3654EN

*Operator’s Manual (WTEC II)

OM2157EN

*Operator’s Manual (WTEC III)

OM2995EN

*Parts Catalog

PC2456EN

Parts Catalog On CD-ROM

CD2456EN

Principles Of Operation (WTEC II, WTEC III)

PO2454EN

Principles Of Operation (Allison 4

th

Generation Controls)

PO4016EN

Service Manual (WTEC II, WTEC III)

SM2457EN

Service Manual (Allison 4

th

Generation Controls)

SM4014EN

*Support Equipment Catalog

PC2809EN

Troubleshooting Manual (WTEC II)

TS2470EN

Troubleshooting Manual (WTEC III)

TS2973EN

Troubleshooting Manual (Allison 4

th

Generation Controls)

TS3989EN

(10)

NOTES

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

20091001

Copyright © 2009 Allison Transmission, Inc.

5 Sectional Index

How To Use This Catalog

INTRO

Pictorial Index

PICT

Service Kits

SK

A/N Table

A/N

Main Housing

01 Fill Tube

02 Main Shaft

05 Flange

08 Front Support And Oil Pump

10 P1 Planetary

14 P2 Planetary

15 Control Valve

16 Oil Cooler

20 Torque Converter

21 Flexplate And Adapter

24 Rotating Clutch

25 Retarder Accumulator

30 PTO Provision

31 Converter Housing

34 Retarder Controls

35 P3 Planetary And Rear Cover/Retarder

39 Wiring Harnesses And Specifications

70 Throttle Position Sensor (TPS)

71 Electronic Control Unit (ECU)/Shift Selectors

72 Vehicle Interface Module (VIM)

73 Service Information Letters

SIL

Numerical Index

INDEX

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01-833 MAIN HOUSING GROUP/HD

02-628 FILL TUBE & DIPSTICK

05-612 MAIN SHAFT MODULE

08-802 WITHOUT FLANGE - SHIPPING COVER

10-610 FRT SUPT & OIL PUMP

14-1005 P1 PLANETARY MODULE

15-522 P2 PLANETARY MODULE

16-1824 4" SUMP, W OLS, S7, PLUS 4

20-658 REAR RMT PROV/S 7

21-926 CONVERTER GROUP

25-546 ROTATING CLUTCH GROUP

34-593 CONVERTER HSG MOD

38-859 HD, REAR COVER

GROUPS

Per trasmissione modello 4700 - P.N. 500426464 - vedere i seguenti gruppi:

For transmission model 4700 - P.N. 500426464 - see following units:

Pour transmission modéle 4700 - P.N. 500426464 - voir les groups suivants:

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PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6 Copyright © 2009 Allison Transmission, Inc.

20091001

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD2456EN)

Faster customer service is possible by using your PC to more rapidly find parts information. Order

CD2456EN and begin using this technology to your advantage.

MODELS COVERED

A complete A/N listing of all HD and B 500 models covered by this catalog can be found starting on

Page 44.

YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N)

To use this catalog you must know the Allison Transmission assembly part number (A/N) or group number

found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing.

SERVICE KITS

Available service kits are listed on Pages 25–41.

NUMERICAL INDEX

A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the

his-tory of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column.

Cur-rent part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are

followed by the older part number in the history column. Parts that have been replaced are followed by the

part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part

replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by

three asterisks (***). Parts not illustrated in the catalog are indicated with NI.

CROSS-SECTION

A typical cross-sectional view of the transmission is shown on foldouts at the back of this catalog.

HOW TO ORDER PARTS

If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are

included.

If a detail part is ordered, only the detail part is sent unless its part number is starred (

_{). A starred () part}

number means that part is not serviced separately. This is necessary because certain parts require factory

installation or adjustment. If an order is received for a starred (

_{*) part, the assembly or subassembly under}

which it is indented is sent.

NOTE: All parts orders must be directed to your dealer—do not send them to Allison

Transmission. Always include the transmission model, the assembly or group

number, and the serial number when ordering parts. Be sure to include the part

name and number.

WARRANTY

Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly

reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission

distributor.

(14)

Intro

NOTE: Use the basic procedure explained above to locate any part number required.

Also, refer to Page 6 for numerical usage and additional parts ordering

information. If your transmission is an Allison remanufactured transmission, use

the stamped reference number shown on the nameplate as a serial number for

part listing breakpoints.

Turn to the Sectional Index and locate the tab for

the torque converter, 21. Turning to Section 21, the

groups are listed in numerical order. Group 21-729

refers to Figure 21. Figure 21 shows that the

torque converter pump assembly is reference

number 32. Reference number 32 is part number

29511390. To the right of the part number are

recommended spare parts quantities, based on the

quantity of units (transmissions) indicated in the

heading.

r A/N† _MODEL Main Hsg 01 Fill Tube 02 Main Shaft 05 Flange 08 Front Supprt/ Pump 10 P1 Planet 14 P2 Planet 15 Control Valve 16 Oil Cooler 20 Torque Cnvrtr 21

TRANSMISSION ASSEMBLY NUMBER INDEX To ﬁnd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and

Group listed opposite the Assembly Part Number (A/N) of your transmission.

Note: Section 72 is not assembly number or group speciﬁc. See Section 72 for replacement part instructions.

A/N

PARTS CATALOG

PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

p 29507858 XX XXXX 722 602 600 714 610 1005 511 1506 — 768 29507859 XX XXXX 722 602 601 714 610 1005 512 1506 540 764 29507860 XX XXXX 722 602 601 714 610 1005 512 1506 540 766 29507861 XX XXXX 722 602 601 714 610 1005 512 1506 540 765 29507862 XX XXXX 722 602 601 714 609 1005 512 1506 540 764 29509045 XX XXXX 722 602 601 714A 610 1005 512 1506 534A 729 29509293 XX XXXX 722 621 601 744 610 1005 512 1506 534G 764 29511425 XX XXXX 722 602 600 714B 610 1005 511 1506 534G 768 29511445 XX XXXX 722 602 601 714 610 1005 512 1506 521 764 29511453 XX XXXX 722 602 600 714 610 1005 511 1506 534 766 21

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PARTS CATALOG PC2456EN

GROUP 21-729

Torque Converter, Figure 21 TC 419, 2.02:1 Stall Torque Ratio

RECOMMENDED REF PART SPARES FOR UNITS NO. NOMENCLATURE NO. REQ 1–2526–50 51–200

4 Torque Converter Assembly . . . 29535586 ** 1 32 Pump Assembly, Converter. Used Starting With

S/N 6610001634. When Replacing 29511411 Converter Pump Assembly With 29514729 Converter Pump Assembly,

See SIL 21-WT-94. . . . 29511390 1 1 2 4 35 Pump Assembly, Converter, Machined . . . 29514730 * 1

36 Bolt, T-Head, M8 x 1.25 x 19 mm . . . 29500616 36 72 144 216

29

30

31

32

25

33 PUMP

ASSEMBLY

NOTE: If your nameplate does not look like this

illustration, please proceed to Page 8. Obtain the

transmission assembly part number (P/N or A/N) and

serial number shown on the nameplate. The example

assembly number below reads 29509045.

Turn to the pictorial index of exploded parts. The

Torque Converter Pump Assembly references the

Torque Converter Section on Page 21–1.1. The

pictorial index for Group 21 should be similar to the

example below.

Next, locate the TRANSMISSION ASSEMBLY

NUMBER INDEX. An example can be found at

the top of the following column. In the example,

under the A/N column, find 29509045. Opposite

this number, under the Group listing column for

Group 21, find the number 729.

V11014.00.00 MODEL NO. SERIAL NO.

29509045

XXXXXXXXXX

PART NO.

World Transmission

Manufactured By

XX XXXX

Indianapolis, Indiana

E C A P SO R E A EL I B OM O TU ADET I NUAC I REMAFO SREKROW TN EM E L P MI L A R U TL U C IR G A D N A UAW 933

TORQUE CONVERTER

FIGURE 21–1.1

HOW TO USE THIS CATALOG

Example: To find the part number of the torque converter pump assembly, follow the procedure below.

2

3

1

4 20091001

Copyright © 2009 Allison Transmission, Inc.

7

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Obtain all group numbers and serial number

shown on the nameplate.

Turn to the pictorial index. The stator and cam

assembly is shown in the Torque Converter

Section which is referenced to Page 21–1.1

(Section 21). Each section refers to a different area

of the transmission and is now designated by a two

digit prefix. For every transmission, the two digit

prefix 21 represents the torque converter and is

Section 21. As shown on this nameplate, the

torque converter group is 21-750.

Indianapolis, Indiana, USA

Model XX XXX

XXXXXXX

S/N XXXXXXXXXX

XXXXX TIDX

ECAP S OR E A ,E L IBO M OT U ADET I NUAC I REM AFO SREKROW T NE M E LP M IL A R U T L U C IR G A D NA

01-XXX

10-XXX

20-XXX

31-XXX

39-XXX

02-XXX

14-XXXX

21-750

05-XXX

15-XXX

24-XXX

34-XXX

50-XXX

08-XXX

16-XXXX

25-XXX

38-XXX

70-XXX

RESERVED FOR PRODUCTION USE ONLY

DATE

Beginning 4/14/98

TRANS ID

NUMBER

GROUPS V11015.00.00

TORQUE CONVERTER

FIGURE 21–1.1

Turn to the Sectional Index and locate the tab for

the Torque Converter, 21. Turning to Section 21,

the groups are listed in numerical order. Group

21-750 refers to Figure 21. Figure 21 shows that

the stator and cam assembly is reference number

27. Reference number 27 is part number

29505852.

Control Valve

Oil Cooler

Torque Converter

Transfer Case

Flexplate And Adapter

Rotating Clutch

Retarder Accumulator And Parking Brake

Follow Tab to Section 21

21

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PARTS CATALOG PC2456EN

GROUP 21-750

Torque Converter, Figure 21 TC 421, 1.77:1 Stall Torque Ratio

RECOMMENDED REF PART SPARES FOR UNITS NO. NOMENCLATURE NO. REQ 1–25 26–50 51–200

4 Torque Converter . . . 29535586 ** 1

21 Pump Assembly, Converter, Complete . . . 29511390 1 1 2 4 27 Stator and Cam Assembly . . . 29505852 * 1

32 Pump Assembly, Converter, Complete. Used Prior To

S/N 6510024410.. . . 29511390 1 1 2 4 24 28 27 29 30 31 32 34 26 25 15 20 33

STATOR AND CAM

ASSEMBLY

HOW TO USE THIS CATALOG

Example: To find the part number of the torque converter stator and cam assembly,

follow the procedure outlined below.

1

2

3 NOTE: Use the basic procedure explained above to locate any part number required.

Also, refer to Page 6 for numerical usage and additional parts ordering

information.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

(16)

Intro

r

Open the internet browser on your computer. Log on to www.allisontransmission.com. Click the Extranet button and

log on to the extranet.

Obtain the transmission serial number shown on the nameplate.

Indianapolis, Indiana, USA

S/N 6610XXXXXX

XXXXSP

EXXXXXX

OOAOO

TIDA

ECA PS OR E A ,E L IBO M OT U ADET I NUA C I REM AFO SREKR OWT NE ME LP MIL A R UT L UC IR G A DNA V11075.00.00

TRANSMISSION MODEL (“SP” DESIGNATION SHOWN

APPEARS ON SP MODELS ONLY)

FEATURE CONFIGURATION (“E” DESIGNATION

SHOWN APPEARS ON SP MODELS ONLY)

USING THE EXTRANET TO FIND YOUR GROUPS

Example: To find the Engineering Groups for a specific Serial Number.

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

1

2 20091001

Copyright © 2009 Allison Transmission, Inc.

9 NOTE: To locate the engineering groups contained in any serial number, use the basic procedure

explained above, and on the next two pages. Refer to the previous page to locate parts in the

printed catalog. Also, refer to Page 6 for numerical usage and additional parts ordering

information. If your transmission is an Allison remanufactured transmission, use the

stamped reference number shown on the nameplate as a serial number for part listing

breakpoints.

(17)

USING THE EXTRANET TO FIND YOUR GROUPS

(cont’d)

Example: To find the Engineering Groups for a specific Serial Number.

Select Service > Parts Catalog.

Click View The Parts Catalog.

Under Advanced Search, make sure the Serial Number or ReTran® Serial Number radio button is checked.

Enter your Serial Number in the Search For box.

3

4

5 PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

(18)

USING THE EXTRANET TO FIND YOUR GROUPS

(cont’d)

Example: To find the Engineering Groups for a specific Serial Number.

A list of the groups associated with your Serial Number will appear.

Click on a group to see the parts contained within that group.

Intro

7

6 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

(19)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

12 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 1. 4000 Product Family Transmissions Pictorial Index

FLEXPLATE AND ADAPTER

FIGURE 24–1.1

TORQUE

CONVERTER

FIGURE 21–1.1

CONVERTER HOUSING

FIGURE 34–1.1

PTO PROVISION

FIGURE 31–1.1

V04771.01.00

(20)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

13 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 2. 4000 Product Family Transmissions Pictorial Index

FRONT SUPPORT

AND OIL PUMP

FIGURE 10–1.1

ROTATING CLUTCH

FIGURE 25–1.1

(21)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

14 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 3. 4000 Product Family Transmissions Pictorial Index

P1 PLANETARY

FIGURE 14–1.1

P2 PLANETARY

FIGURE 15–1.1

V05383.02.00

FILL TUBE

FIGURE 02–1.1

MAIN HOUSING

FIGURE 01–1.1

(22)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

15 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 4. 4000 Product Family Transmissions Pictorial Index

V07278.04.00

FLANGE

FIGURE 08–1.1

P3 PLANETARY AND

REAR COVER / RETARDER

FIGURE 39–1.1

MAIN SHAFT

FIGURE 05–1.1

(23)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 5. 4000 Product Family Transmissions Pictorial Index

V05279.00.03

P3 PLANETARY AND

REAR COVER / RETARDER

FIGURE 39–1.3

(24)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

17 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 6. 4000 Product Family Transmissions Pictorial Index

P3 PLANETARY AND

REAR COVER / RETARDER

FIGURE 39–1.6

(25)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 7. 4000 Product Family Transmissions Pictorial Index

P3 PLANETARY AND

REAR COVER / RETARDER

FIGURE 39–1.8

(26)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

19 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 8. 4000 Product Family Transmissions Pictorial Index

P3 PLANETARY AND

REAR COVER / RETARDER

FIGURE 39–1.9

(27)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 9. 4000 Product Family Transmissions Pictorial Index

V09500.03.00

CONTROL VALVE ASSEMBLY

(28)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

21 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 10. 4000 Product Family Transmissions Pictorial Index

V06465.03.00 29503670 DETACH CONNEC TOR BEF ORE DROP PING CONTROL MODU LE

CONTROL VALVE ASSEMBLY

FIGURE 16–1.1

(29)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

22 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 11. 4000 Product Family Transmissions Pictorial Index

REPLACE UNIT WHEN STORAGE COVER P.E.D. COVER ON NOT IN USE P.E.D.

REPLACE COVER ON UNIT WHEN NOT IN USE STORAGE COVER P.E.D. P.E.D. P.E.D. P.E.D. 10 10 V04777.02.00

VEHICLE INTERFACE MODULE (VIM)

FIGURE 73–1.1

WIRING HARNESSES AND SPECIFICATIONS

FIGURE 70–1.1

THROTTLE POSITION SENSOR

FIGURE 71–1.1

ELECTRONIC CONTROL UNIT CONNECTORS VEHICLE INTERFACE MODULE CONNECTOR VEHICLE INTERFACE WIRING CONNECTOR THROTTLE POSITION SENSOR CONNECTOR OUTPUT SPEED SENSOR CONNECTOR ENGINE SPEED SENSOR CONNECTOR TURBINE SPEED SENSOR CONNECTOR DIAGNOSTIC DATA READER CONNECTOR WIRING HARNESS (STANDARD) CHASSIS GROUND “K” SOLENOID CONNECTOR RETARDER TEMPERATURE SENSOR CONNECTOR ACCUMULATOR SOLENOID CONNECTOR RETARDER MODULATION REQUEST SENSOR CONNECTOR REMOTE SERIAL INTERFACE CONNECTOR SENSOR HARNESS CONNECTOR TRANSMISSION CONNECTOR (PRIOR TO MY ’95) TRANSMISSION CONNECTOR (MY ’95)

RETARDER CONTROLS

FIGURE 35–1.1

(30)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

20091001

Copyright © 2009 Allison Transmission, Inc.

23 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

Sheet 12. 4000 Product Family Transmissions Pictorial Index

R N D MODE MODE

TCM

ALLISON 4

TH

_{GENERATION CONTROLS}

FIGURE 72–1–1.13

RETARDER ACCUMULATOR

FIGURE 30–1.1

WIRING HARNESSES AND

SPECIFICATIONS

FIGURE 70–1.1

OIL COOLER

FIGURE 20–1.1

V06137.03.00

ELECTRONIC CONTROL UNIT (ECU)

FIGURE 72–1–1.3 (WTEC II)

AND 72–1–1.9 (WTEC III)

SHIFT SELECTORS

FIGURE 72–2–1.1 (WTEC II)

AND 72–2–1.9 (WTEC III)

SHIFT SELECTORS

ALLISON 4

TH

_{GENERATION CONTROLS}

(31)

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

24 Copyright © 2009 Allison Transmission, Inc.

20091001

Sheet 13. 4000 Product Family Transmissions Pictorial Index

OIL COOLER

FIGURE 20–1.3

(32)

(33)

SK

20091001

Copyright © 2009 Allison Transmission, Inc.

25 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

SERVICE KITS

SPARES FOR UNITS

1–25

26–50

51–200

MY09 STRAIGHT-THROUGH OVERHAUL

SEAL AND GASKET KIT—P/N 29547928

2

4

10 Part No.

Qty

Description

23016014

4 O-ring, 29.7 mm ID

23043446

9 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

3 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047945

1 Sealring, Piston, 245.57 mm ID

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29503382

1 O-ring, 13.8 mm ID

29503383

3 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29503547

1 Gasket, Cooler Port Cover

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID

29511429

1 Retainer, Locknut

29511437

2 O-ring, 9.1 mm ID

29511444

1 O-ring, 75.9 mm ID

29512791

1 Washer, Plug

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29534355

1 Gasket

29535219

1 Bolt, Hx, M14 x 2 x 70

29535224

1 Spacer, Output

29535518

6 O-ring, Solenoid

29535634

2 Washer, Belleville

29535692

2 Bolt, M10 x 1.5 x 30, Socket Hd

29537066

1 Gasket, Suction Filter

29537166

1 Washer, Belleville

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542503

2 Piston, C3/C4

29542832

1 Instruction Sheet No. 316

29542976

6 O-ring, 10.65 mm ID

(continued on next page)

NOTE

:

B 500 Master Overhaul Kit 29542383 And B 500R Master Overhaul Kit w/Retarder 29542384 Are No Longer Available From Allison Transmission.

(34)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

26 Copyright © 2009 Allison Transmission, Inc.

20091001

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

MY09 STRAIGHT-THROUGH OVERHAUL

SEAL AND GASKET KIT—P/N 29547928

(cont’d)

2

4

10 Part No.

Qty

Description

29542991

1 Seal, Face

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID. Color Coded White.

29546164

1 Sealring, Piston, 98.42 mm ID. Color Coded Red.

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

29546539

1 Gasket, Channel Plate

STRAIGHT-THROUGH OVERHAUL KIT,

ALLISON 4

th

GENERATION CONTROLS—P/N 29546247

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

23016014

4 O-ring, 29.7 mm ID

23043446

9 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

3 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047945

1 Sealring, Piston, 245.57 mm ID

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29503208

1 O-ring, 34.6 mm ID

29503382

1 O-ring, 13.8 mm ID

29503383

3 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29503547

1 Gasket, Cooler Port Cover

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID

(35)

SK

20091001

Copyright © 2009 Allison Transmission, Inc.

27 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

STRAIGHT-THROUGH OVERHAUL KIT,

ALLISON 4

th

GENERATION CONTROLS—P/N 29546247

(cont’d)

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

29511429

1 Retainer, Locknut

29511437

2 O-ring, 9.1 mm ID

29511444

1 O-ring, 75.9 mm ID

29512791

1 Washer, Plug

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29534355

1 Gasket

29535219

1 Bolt, Hx, M14 x 2 x 70

29535224

1 Spacer, Output

29535518

6 O-ring, Solenoid

29535634

2 Washer, Belleville

29535692

2 Bolt, M10 x 1.5 x 30, Socket Hd

29537066

1 Gasket, Suction Filter

29537166

1 Washer, Belleville

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542503

2 Piston, C3/C4

29542832

1 Instruction Sheet No. 316

29542920

1 Gasket, Channel Plate

29542976

6 O-ring, 10.65 mm ID

29542991

1 Seal, Face

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID. Color Coded White.

29546164

1 Sealring, Piston, 98.42 mm ID. Color Coded Red.

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(36)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

28 Copyright © 2009 Allison Transmission, Inc.

20091001

COMPLETE STRAIGHT-THROUGH SEAL AND GASKET

KIT—P/N 29546245

2

4

10 See

SIL 27-WT-96

And

SIL 21-WT-03

.

Part No.

Qty

Description

23014057

4 O-ring, 12.4 mm ID

23016014

4 O-ring, 29.7 mm ID

23016455

4 O-ring, 17.2 mm ID

23043446

10 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

6 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047945

1 Sealring, Piston, 245.57 mm ID. Color Coded White.

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

23048627

1 O-ring, 23.4 mm ID

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29501439

1 O-ring, 7.6 mm ID

29503208

1 O-ring, 34.6 mm ID

29503382

3 O-ring, 13.8 mm ID

29503383

5 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29503547

1 Gasket, Cooler Port Cover

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID. No Color Code.

29511429

1 Retainer, Locknut

29511437

2 O-ring, 9.1 mm ID

29511444

1 O-ring, 75.9 mm ID

29512791

1 Washer, Plug

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29534355

1 Gasket, Rear Cover

29535219

1 Bolt, Hx Hd, M14 x 2 x 70

29535224

1 Spacer, Output

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(37)

SK

20091001

Copyright © 2009 Allison Transmission, Inc.

29 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

29535634

2 Washer, Belleville

29535692

2 Bolt, M10 x 1.5 x 30, Socket Hd

29537066

1 Gasket, Filter

29537166

1 Washer, Belleville

29539518

2 Piston Assembly, C3/C4 Clutch

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542832

1 Instruction Sheet No. 316

29542920

1 Gasket, Channel Plate

29542991

1 Seal, Face

29544138

1 Seal Assembly, Oil

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID

29546164

1 Sealring, Piston, 98.42 mm ID

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

29546237

1 Seal Assembly, Output

SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29546252

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

23043446

2 O-ring, 8.9 mm ID

29503382

1 O-ring, 13.8 mm ID

29503384

1 O-ring, 18.5 mm ID

29505629

1 Nut, Speed

29530491

1 Seal, Lip, Piston, ID

29530526

1 Gasket, Adapter Housing

29532692

1 O-ring, 88.6 mm ID

COMPLETE STRAIGHT-THROUGH SEAL AND GASKET

KIT—P/N 29546245

(cont’d)

2

4

10 See

SIL 27-WT-96

And

SIL 21-WT-03

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(38)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

30 Copyright © 2009 Allison Transmission, Inc.

20091001

29533990

1 Gasket, Cooler Port Cover

29535518

6 O-ring, Solenoid

29536767

1 Gasket, HD7 Jumper Manifold

29542976

6 O-ring, 10.65 mm ID

29546162

1 Sealring, Piston, OD

SEAL AND GASKET KIT FOR 4700 EVS, 4700 RDS, 4700 SP, 4800 EVS,

4800 RDS, 4800 SP, HD 4070, AND HD 4076—P/N 29546251

2

4

10 Part No.

Qty

Description

23014057

1 O-ring, 12.4 mm ID

23016455

1 O-ring, 17.2 mm ID

23043446

1 O-ring, 8.9 mm ID

29503382

1 O-ring, 13.8 mm ID

29503384

1 O-ring, 18.5 mm ID

29505629

2 Nut, Speed

29530491

1 Seal, Lip, Piston, ID

29530526

1 Gasket, Adapter Housing

29532692

1 O-ring, 88.6 mm ID

29533990

1 Gasket, Cooler Port Cover

29536767

1 Gasket, HD7 Jumper Manifold

29546162

1 Sealring, Piston, OD

29546238

1 Seal Assembly

MY09 COMPLETE RETARDER

SEAL AND GASKET KIT—P/N 29547929

2

4

10 Part No.

Qty

Description

23015927

3 O-ring, 37.5 mm ID

23016014

4 O-ring, 29.7 mm ID

23016455

6 O-ring, 17.2 mm ID

23019664

1 O-ring, 16.4 mm ID

23040579

1 O-ring, 7.6 mm ID

23043446

11 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

3 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047924

1 O-ring, 355.2 mm ID

SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29546252

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(39)

SK

20091001

Copyright © 2009 Allison Transmission, Inc.

31 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

23047945

1 Sealring, Piston, 245.57 mm ID. Color Coded White.

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29503208

2 O-ring, 34.6 mm ID

29503382

1 O-ring, 13.8 mm ID

29503383

3 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID. No Color Code.

29507890

2 Sealring, Retarder, 146 mm OD

29511444

1 O-ring, 75.9 mm ID

29512791

1 Washer, Tachograph Plug, 18.35 mm ID

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29535219

1 Bolt, Hx Hd, M14 x 2 x 70

29535224

1 Spacer, Output

29535518

7 O-ring, Solenoid

29535902

1 Gasket, Stator Housing

29536728

1 Gasket, Retarder Housing Cover

29536766

1 Gasket, Jumper Manifold

29537066

1 Gasket, Filter

29537166

1 Washer, Belleville

29541566

1 Gasket, Retarder Housing

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542493

1 Gasket, Control Body Cover

29542503

2 Piston, C3/C4 Clutch

29542832

1 Instruction Sheet No. 316

29542976

7 O-ring, 10.65 mm ID

29542991

1 Seal, Face

29543047

1 Seal, Square Cut O-ring

MY09 COMPLETE RETARDER

SEAL AND GASKET KIT—P/N 29547929

(cont’d)

2

4

10 Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(40)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20091001

29544645

1 O-ring

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29544826

1 O-ring

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID. Color Coded White.

29546164

1 Sealring, Piston, 98.42 mm ID. Color Coded Red.

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

29546539

1 Gasket, Channel Plate

29547921

1 Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29547923

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

23015927

3 O-ring, 37.5 mm ID

23016014

4 O-ring, 29.7 mm ID

23016455

6 O-ring, 17.2 mm ID

23019664

1 O-ring, 16.4 mm ID

23040579

1 O-ring, 7.6 mm ID

23043446

11 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

3 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047924

1 O-ring, 355.2 mm ID

23047945

1 Sealring, Piston, 245.57 mm ID. Color Coded White.

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29503208

2 O-ring, 34.6 mm ID

MY09 COMPLETE RETARDER

SEAL AND GASKET KIT—P/N 29547929

(cont’d)

2

4

10 Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(41)

SK

20091001

33 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

29503382

1 O-ring, 13.8 mm ID

29503383

3 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID. No Color Code.

29507890

2 Sealring, Retarder, 146 mm OD

29511444

1 O-ring, 75.9 mm ID

29512791

1 Washer, Tachograph Plug, 18.35 mm ID

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29535219

1 Bolt, Hx Hd, M14 x 2 x 70

29535224

1 Spacer, Output

29535518

7 O-ring, Solenoid

29535902

1 Gasket, Stator Housing

29536728

1 Gasket, Retarder Housing Cover

29536766

1 Gasket, Jumper Manifold

29537066

1 Gasket, Filter

29537166

1 Washer, Belleville

29541566

1 Gasket, Retarder Housing

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542493

1 Gasket, Control Body Cover

29542503

2 Piston, C3/C4 Clutch

29542832

1 Instruction Sheet No. 316

29542920

1 Gasket, Channel Plate

29542976

7 O-ring, 10.65 mm ID

29542991

1 Seal, Face

29543047

1 Seal, Square Cut O-ring

29544645

1 O-ring

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29544826

1 O-ring

COMPLETE RETARDER SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29547923

(cont’d)

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(42)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20091001

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID

29546164

1 Sealring, Piston, 98.42 mm ID

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

29547921

1 Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246

2

4

10 See

SIL 27-WT-96

And

SIL 21-WT-03

.

Part No.

Qty

Description

23014057

5 O-ring, 12.4 mm ID

23015806

1 O-ring, 23.5 mm ID

23015927

3 O-ring, 37.5 mm ID

23016014

4 O-ring, 29.7 mm ID

23016455

6 O-ring, 17.2 mm ID

23040579

1 O-ring, 7.6 mm ID

23043446

11 O-ring, 8.9 mm ID

23046274

1 O-ring, 25.1 mm ID

23046376

6 Seal, Face

23047808

1 O-ring, 129.8 mm ID

23047924

1 O-ring, 355.2 mm ID

23047945

1 Sealring, Piston, 245.57 mm ID. Color Coded White.

23048037

2 Gasket, PTO Cover

23048098

1 Sealring, External Lip-Type, 258.25 mm ID

23048164

1 Sealring, Internal Lip-Type, 214.06 mm OD

23048627

1 O-ring, 23.4 mm ID

29501099

1 Gasket, Main Housing

29501318

1 Sealring, Turbine Hub, 66.784 mm OD

29501439

1 O-ring, 7.6 mm ID

29503208

2 O-ring, 34.6 mm ID

29503382

3 O-ring, 13.8 mm ID

29503383

5 O-ring, 15.6 mm ID

COMPLETE RETARDER SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29547923

(cont’d)

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(43)

SK

20091001

35 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

29503384

1 O-ring, 18.8 mm ID

29505800

2 Sealring, External Butt-Joint, 108 mm OD

29505857

3 Sealring, External Butt-Joint, 59.4 mm OD

29505858

1 Gasket, Converter Housing

29505863

3 Sealring, External Butt-Joint, 99 mm OD

29506675

1 O-ring, 419.9 mm ID. No Color Code.

29507890

2 Sealring, Retarder, 146 mm OD

29507891

1 Gasket, Channel Plate

29510499

1 O-ring, 21.9 mm ID

29511062

1 Gasket, Solenoid Cover

29511429

1 Retainer, Locknut

29511437

2 O-ring, 9.1 mm ID

29511444

1 O-ring, 75.9 mm ID

29512744

2 Gasket, Separator Plate

29512791

1 Washer, Tachograph Plug, 18.35 mm ID

29512863

1 O-ring, 47.2 mm ID

29512875

1 O-ring, 12.3 mm ID

29513736

2 Gasket, PTO

29532361

1 Instruction Sheet No. 278

29535219

1 Bolt, Hx Hd, M14 x 2 x 70

29535224

1 Spacer, Output

29535634

2 Washer, Belleville

29535692

2 Bolts, Socket Hd, M10 x 1.5 x 30

29535902

1 Gasket, Stator Housing

29536728

1 Gasket, Retarder Housing Cover

29536766

1 Gasket, Jumper Manifold

29537066

1 Gasket, Filter

29537166

1 Washer, Belleville

29539518

2 Piston Assembly, C3/C4 Clutch

29541566

1 Gasket, Retarder Housing

29542084

1 Seal, Feedthrough Standoff

29542208

1 Instruction Sheet No. 301

29542832

1 Instruction Sheet No. 316

29542920

1 Gasket, Channel Plate

29542991

1 Seal, Face

29544138

1 Seal Assembly, Oil

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246

(cont’d)

2

4

10 See

SIL 27-WT-96

And

SIL 21-WT-03

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(44)

PARTS CATALOG

PC2456EN

ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20091001

29545519

1 Seal Assembly

29546156

1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.

29546158

1 Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.

29546159

1 Sealring, Piston, 137.57 mm ID. Color Coded White.

29546160

1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.

29546161

1 Sealring, Piston, 239.9 mm ID. Color Coded Green.

29546163

1 Sealring, Piston, 325.68 mm ID

29546164

1 Sealring, Piston, 98.42 mm ID

29546229

1 Seal, Fill Tube

29546234

1 Seal Assembly, Output

29546237

1 Seal Assembly, Output

MY09 CONTROL MODULE SEAL AND GASKET KIT—P/N 29547930

2

4

10 Part No.

Qty

Description

23043446

9 O-ring, 8.9 mm ID

23046376

3 Seal, Face

23048627

1 O-ring, 23.4 mm ID

29501099

1 Gasket, Main Housing

29503382

1 O-ring, 14 mm ID

29503384

1 O-ring, 18.8 mm ID

29512863

1 O-ring, 47.2 mm ID

29535518

6 O-ring, Solenoid

29537066

1 Gasket, Suction Filter

29542084

1 Seal, Feedthrough Standoff

29542976

6 O-ring, 10.65 mm ID

29542991

1 Seal, Face

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

29546539

1 Gasket, Channel Plate

CONTROL MODULE SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29544798

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

23043446

9 O-ring, 8.9 mm ID

23046376

3 Seal, Face

23048627

1 O-ring, 23.4 mm ID

COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246

(cont’d)

2

4

10 See

SIL 27-WT-96

And

SIL 21-WT-03

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200

(45)

SK

20091001

37 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PARTS CATALOG

PC2456EN

29501099

1 Gasket, Main Housing

29503382

3 O-ring, 14 mm ID

29503384

1 O-ring, 18.8 mm ID

29512863

1 O-ring, 47.2 mm ID

29537066

1 Gasket, Suction Filter

29542084

1 Seal, Feedthrough Standoff

29542920

1 Gasket, Channel Plate

29542991

1 Seal, Face

29544782

2 Ferrule, One-Piece, Viton®

29544789

1 Instruction Sheet No. 321

CONTROL MODULE SEAL AND GASKET KIT—P/N 29544788

2

4

10 Part No.

Qty

Description

23014057

4 O-ring, 12.4 mm ID

23016014

2 O-ring, 29.7 mm ID

23016455

4 O-ring, 17.2 mm ID

23043446

10 O-ring, 8.9 mm ID

23046376

6 Seal, Face

23048627

1 O-ring, 23.4 mm ID

29501099

1 Gasket, Main Housing

29501439

1 O-ring, 7.6 mm ID

29503382

3 O-ring, 14 mm ID

29503383

2 O-ring, 15.6 mm ID

29503384

1 O-ring, 18.8 mm ID

29512863

1 O-ring, 47.2 mm ID

29544782

2 Ferrule, One-Piece, Viton®

29537066

1 Gasket, Suction Filter

29542084

1 Seal, Feedthrough Standoff

29542920

1 Gasket, Channel Plate

29542991

1 Seal, Face

29544789

1 Instruction Sheet No. 321

CONTROL MODULE SEAL AND GASKET KIT

ALLISON 4

th

GENERATION CONTROLS—P/N 29544798

(cont’d)

2

4

10 See

SIL 15-WT-05

.

Part No.

Qty

Description

SERVICE KITS

(cont’d)

SPARES FOR UNITS

1–25

26–50

51–200