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1997 Toyota Corolla DX Sedan 4-Door L4-1762cc 1.8L DOHC MFI Copyright 2013, ALLDATA Page 1

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a. Align the camshaft knock pin with the knock pin groove of the pulley, and slide on the pulley. b. Temporarily install the timing pulley bolt.

c. Hold the hexagonal wrench head portion of the camshaft with a wrench, and tighten the timing pulley bolt. Torque to 59 Nm (43 ft. lbs.)

2. Install crankshaft timing pulley as follows:

a. Align the pulley set key with the key groove of the pulley. b. Slide on the timing pulley, facing the flange side inward. 3. Temporarily install idler pulley and tension spring as follows:

a. Install the idler pulley with the bolt. Do not tighten the bolt yet. b. Install the tension spring.

c. Push the pulley toward the left as far as it will go and tighten the bolt. 4. Set no.1 cylinder to TDC/compression as follows:

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a. Turn the hexagonal wrench head portion of the camshaft, and align the hole of the camshaft timing pulley with the timing mark of the bearing cap.

b. Using the crankshaft pulley bolt, turn the crankshaft and position the key groove of the crankshaft timing pulley upward. 5. Install timing belt as follows:

a. Install the timing belt on the crankshaft timing pulley

NOTE (When re-using timing belt): Align the points marked during removal, and install the belt with the arrow pointing in the direction of engine revolution.

b. Install the timing belt guide, facing the cup side outward.

c. Install the No.1 timing belt cover with the 3 bolts. Torque to 7.4 Nm (65 inch lbs.)

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e. Turn the crankshaft pulley, and align its groove with the timing mark "0" of the No.1 timing belt cover.

NOTE (When re-using timing belt):

^ Support the timing belt, so that the meshing of the crankshaft timing pulley and timing belt does not shift. ^ Check that the matchmarks on the timing belt matches the end of No.1 timing belt cover.

^ Align the matchmarks of the timing belt and camshaft timing pulley.

f. Install the timing belt, checking the tension between the crankshaft timing pulley and camshaft timing pulley. 6. Check valve timing and timing belt tension as follows:

a. Remove the grommet and loosen the timing belt idler pulley mounting bolt.

b. Turn the crankshaft pulley 2 revolutions from TDC to DC.

CAUTION: Always turn the crankshaft clockwise.

c. Check that each pulley aligns with the marks as shown in the illustration. If the timing marks do not align, remove the timing belt and reinstall it.

d. Tighten the timing belt idler pulley mounting bolt. Torque to 37 Nm (27 ft. lbs.). e. Install the grommet to the No.1 timing belt cover.

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7. Check timing belt deflection. Check that there is belt deflection at the position indicated in the illustration. Belt deflection: 5 - 6 mm (0.20 - 0.24 inch) at 20 N (4.4 lbs.) If the deflection is not as specified, readjust with the idler pulley.

8. Install timing belt covers. Install the No. 2 and No. 3 timing belt covers with the 6 bolts. Torque to 7.4 Nm (65 inch lbs.). 9. Install crankshaft pulley as follows:

a. Align the pulley set key with the key groove of the pulley, and slide on the pulley.

b. Using Crankshaft Pulley Holding Tool and Companion Flange Holding Tool, install the pulley bolt. Torque to 118 Nm (87 ft. lbs.). 10. Install cylinder head cover as follows:

a. Remove any old packing material.

b. Apply seal packing to the cylinder head as shown in the illustration. c. Install the gasket to the cylinder head cover.

d. Install the cylinder head cover with the 4 seal washers and 4 cap nuts. Uniformly tighten the cap nuts in several passes. Torque to 5.9 Nm (52 inch lbs.).

e. Connect the 2 PCV hoses to the cylinder head cover.

f. Install the engine wire harness and wiring harness protector with the 2 bolts. g. Connect the generator wire and clamp.

11. Install spark plugs.

12. Temporarily install water pump pulley.

13. Install RH engine mounting insulator as follows:

a. Install the mounting insulator with the 4 bolts and 2 nuts. Torque to ^ A: 64 Nm (47 ft. lbs.)

^ B: 52 Nm (38 ft. lbs.)

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b. Install the damper with the bolt.

c. Install the bracket with the bolt and screw.

d. Install the actuator bracket and ground wire with the 3 bolts. 14. Connect ground connector to ground wire on Rh fender apron. 15. Install and adjust PS drive belt.

16. Install A/C compressor mounting bracket. 17. Install a/c compressor.

18. Install and adjust A/C drive belt.

19. Install and adjust generator drive belt. Tighten the 4 water pump pulley bolts. Torque to 9.3 Nm (7 inch lbs.). 20. Install RH engine under cover.

21. Install RH front wheel. 22. Install cruise control actuator. 23. Install washer tank.

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