TEST EnGInEErInG
Quality assurance
in production and
development
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Production
The entire spectrum of test engineering and
quality assurance
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03 04
Production to perfection
Berghof test engineering and quality assu-rance show their strengths wherever abso-lute precision is required. Whether in auto-mobile production plants or in other sectors, Berghof provides the highest degree of perfection. Traditionally we are very strongly represented in the automo-bile sector, with the testing of car or com-mercial vehicle seats, of control panels and door panels, right through to electronic entry systems. The Berghof test systems are as flexible as our customers’
require-spectrum of testing technology and quality assurance, starting with the manual work station and continuing via semi-automatic rotary transfer machines to fully automatic line-integrated test cells. This is where we adapt our facilities to our customers’ test requirements in a flexible way. Whether electric variables, force/path measurement or surface inspection is involved, our spe-cialists check all our customers’ quality management requirements, providing our clients with advice, development, initial operation and service – a one-stop
01 Combination test bench for testing seating function and weight calibration
02 Test benches for door panels 03 Test: remote entry keys 04 Test: control panels
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01 Mobile measuring tower for test cabins 02 Test console for generator regulators 03 rear of a test cabinet for glow plugs 04 Test: kickback and chain braking time 05 Test: lateral channel blower
Development
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Conception plus vision
Development and endurance test benches need to be as flexible as the testing tasks for which they are used. For this reason it is important to think beyond present re-quirements before the conception phase. We at Berghof are sensitive to limitations: we observe today’s more restrictive envi-ronmental conditions and recognise trends
directly to new demands for which we are well prepared. The high degree of versati-lity of our software reliably maps different measured quantities and a very wide vari-ance. Our experienced engineers confront an ever-increasing variety of requirements with creative solutions and sustainable in-novations.
Service concept
We are accountable for safeguarding quality
requirements
Security with system
The Berghof service concept supports ope-rators with secure and simple operation of test systems. Comprehensive service and management tools simplify the work of maintenance and IT personnel. The effici-ent self-diagnosis of the test system tar-gets errors and rectifies them immediately.
Testing routines and information from log-ging files assist in the evaluation. Released in comprehensive checklists, the results can be directly deployed for further pro-cessing. The option of remote maintenance makes Berghof testing systems even secu-rer. Our specialists make a direct connec-tion to facilities all over the world in order to assist customers’ staff in analysing
er-rors. In order that the various user groups like operators, service personnel, quality managers and IT employees can work even more efficiently we have structured the main menus so that they can be clearly and intuitively understood. User-orienta-ted training for operating and service per-sonnel ensures a speedy and secure hand-ling of the various areas of the Berghof test system.
The Berghof service concept
01 Test kit for mobile use 02 Test dummy for error analysis
Precision, perfection, the detection of errors
which others miss. Developing test
systems that will still remain a benchmark tomorrow. This is what we can achieve and
that is what we want. Berghof engineers are professionally experienced, dedicated,
capable and keep an eye on costs. With first class maintenance and seamless service
our project engineers ensure high degree of availability and process security. We put
our comprehensive knowledge at the disposal of the employees of our customers in
industrial engineering and quality management.
Zero-error strategy The Berghof service concept Simple human-machine interface Exclusion of subjective decisions Reduction of interference factors Process security High availability Data consistency
Customer satisfaction
Technical data management
Consistent data for controlled processes
Transparency and availability
Efficient test engineering requires techni-cal data management that is equally effici-ent. Berghof technical data management safeguards data transparency, ensures its traceability and guarantees simple and
re-liable archiving. Test and production data can be accessed at any time, with the va-lues generated retrievable for subsequent evaluation. In this way Berghof technical data management reduces the cost of pos-sible data loss, thus saving a great deal of → Operate
→ Observe
→ Plan
→ Evaluate
→ Create test sequences
→ Data provision
→ Distribution of measured values
→ Buffering of measured values
→ Data filing
→ Data logging
→ Test procedures and sequences
→ Data generation
→ Database connection
→ Data compression
→ Order planning
→ Management of master data
→ Statistics
→ Test sequences and procedures
→ Reporting/evaluation Data logistics Control system Measuring system Technical data management Data converter Management Berghof Automationstechnik GmbH
Eningen Site | Harretstrasse 1 | 72800 Eningen | Germany | T +49.7121.894-0 | F +49.7121.894-100 | prozesstechnik@berghof.com | www.berghof.com 2818010/2D1801000PI00, All rights reserved; subject to changes and errors, Printed in Germany
trouble and the expense of replacement. Comprehensive and user-friendly tools not only capture test data but also combine all the relevant information in a production line.
