5r55 Product Issues

125 

Full text

(1)

Pre

Pre

sented by:

sented by:

Steve Ga

Steve Ga

rr

rr

ett

ett

 ATRA

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Cancel Anytime.  

Connections

Connections

 

Handout

Handout

 

Questions

Questions

 

Survey

Survey

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(7)

V

V

ehicle Appli

ehicle Appli

cation

cation

Cha

Cha

rt

rt

Y

Y

ear

ear

Model

Model

T

T

ransm

ransm

iss

iss

io

io

n

n

Engi

Engi

ne

ne

2000-2002(late

2000-2002(late

2001)

2001)

T-Bird

5R55N

V8-3.9L

T-Bird

5R55N

V8-3.9L

2002-200

2002-200

5

5

T

T

-Bi

-Bi

rd

rd

5R55S

5R55S

V8-3.

V8-3.

9L

9L

1999-200

1999-200

1

1

S-T

S-T

yp

yp

e

e

Jag

Jag

u

u

ar

ar

5R55N

5R55N

V6-3.0

V6-3.0

L

L

V8-4.0

V8-4.0

L

L

2002

Explorer/Mountain

2002

Explorer/Mountain

eer

eer

5R55W/S

5R55W/S

V6-4.0L

V6-4.0L

V8-4.6L

V8-4.6L

Note: The 5R

Note: The 5R

55

55

N was o

N was o

nly

nly

used in 1999-2001

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5R55N/W/S

5R55N/W/S

Oil Fill Procedure

Oil Fill Procedure

The N/W/S transmissions do not have a dip stick. When filling the

The N/W/S transmissions do not have a dip stick. When filling the transmission after

transmission after

repairs or service the level must be set

repairs or service the level must be set when the transmission is between 80F to

when the transmission is between 80F to

120F

120F. If

. If level is set while hot,

level is set while hot, when the unit cools down

when the unit cools down the level will be

the level will be low and can

low and can

cause failure. It is best after

cause failure. It is best after repairs to do a re-check for proper fluid level when the

repairs to do a re-check for proper fluid level when the

vehicle has had time to cool down.

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(13)

Turbine Shafts

Turbine Shafts

5R55W/S model Turbine shafts are 10.230”

5R55W/S model Turbine shafts are 10.230”

The 5R55N use a 10.030” length shaft

The 5R55N use a 10.030” length shaft from

from

1999-2001.

1999-2001.

2002 and later 5R55N uses a 10.230” shaft

2002 and later 5R55N uses a 10.230” shaft

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5R55

5R55

Engine Stall After

Engine Stall After Rebui

Rebuild

ld

4/5R55E

4/5R55E

5R55N/W/S

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5R55

5R55

Engine Stall After

Engine Stall After Rebui

Rebuild

ld

Part Numbers

Part Numbers

4R44E & 5R55E –

4R44E & 5R55E –

5R55W/S/N

5R55W/S/N

---XL2Z-7017AA

XL2Z-7017AA

XW4Z-7017AA

XW4Z-7017AA

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5R55W Gear Ratios

5R55W Gear Ratios

 

1st 3.22

1st 3.22

 

2nd 2.41

2nd 2.41

3rd 1,55

3rd 1,55

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5R55W/S sun gear has 38 teeth.

5R55W/S sun gear has 38 teeth.

5R55N sun gear has 24

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5R55W/S and the 02 and later 5R55N

5R55W/S and the 02 and later 5R55N

forw

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5R55W/S

5R55W/S and

and 1999

1999 and

and later

later 5R55N

5R55N

reaction sun gear has 55 teeth and

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5R55N/W/S

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5R55N

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(85)

S

S

lipping

lipping

2

2

nd

nd

/5

/5

t

th

h

 Ge

 Ge

a

a

rs

rs

, Bind

, Bind

s o

s o

n 2-

n 2-

3 S

3 S

hi

hi

ft

ft

Overdri

Overdri

ve S

ve S

ervo B

ervo B

or

or

e W

e W

ea

ea

r

r

Symptoms may be

Symptoms may be

erra

erra

tic!

tic!

Before removal

Before removal

of transmissio

of transmissio

n, a

n, a

lways

lways

check pr

check pr

essure. I

essure. I

f

f

pressures are nor

pressures are nor

mal,

mal,

make sure to check th

make sure to check th

e

e

servo

servo

PI

PI

N BOR

N BOR

E for

E for

wear.

(86)

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S

S

lipping

lipping

2

2

nd

nd

/5

/5

t

th

h

 Ge

 Ge

a

a

rs

rs

, Bind

, Bind

s o

s o

n 2-

n 2-

3 S

3 S

hif

hif

t

t

Se

(89)

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(91)

E

E

rratic Shifts

rratic Shifts

Drive C

Drive Cycl

ycl

e P

e Proc

roc

edure

edure

Erratic shift

Erratic shift

s after a

s after a

n overhaul are quit

n overhaul are quit

e normal.

e normal.

Most times you

Most times you

wil

wil

l nee

l nee

d to d

d to d

rive

rive

the vehicle for over 4 hou

the vehicle for over 4 hou

rs in o

rs in o

rder to g

rder to g

et the system to relearn shift v

et the system to relearn shift v

alues.

alues.

Do

Do

not remove the transmission afte

not remove the transmission afte

r repairs for erratic shiftin

r repairs for erratic shiftin

g until

g until

you h

you h

ave

ave

gone

gone

thro

thro

ugh a compl

ugh a compl

ete

ete

dri

dri

ve cycle.

ve cycle.

M

M

any concerns will

any concerns will

be associa

be associa

ted with

ted with

the transmission:

the transmission:

 N

 N

o up shift witho

o up shift witho

ut lifting thrott

ut lifting thrott

le

le

 2-3 flair 3-4 and 4-5 ok

 2-3 flair 3-4 and 4-5 ok

 1-

 1-

2 shif

2 shif

t late and harsh

t late and harsh

(92)

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Multiple Solenoid Codes

Multiple Solenoid Codes

Loose Case Connector

Loose Case Connector

The harness connector must be completely bottomed into

The harness connector must be completely bottomed into the solenoid pack after

the solenoid pack after

repair

repair. Failure to do this

. Failure to do this can cause any one

can cause any one of a

of a number of solenoids codes.

number of solenoids codes.

The Depth of the

The Depth of the

(95)

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(97)

TC

TC

IL I

IL I

ll

ll

um

um

in

in

ated, C

ated, C

od

od

e P

e P

07

07

13

13

, M

, M

ul

ul

ti

ti

pl

pl

e C

e C

od

od

es

es

2002 Explorer/Mountaineer

2002 Explorer/Mountaineer

Sole

Sole

noid

noid

Ha

Ha

rness

rness

and Wa

and Wa

ter Intrusio

ter Intrusio

n:

n:

V

V

ehicles equipp

ehicles equipp

ed with

ed with

a

a

5R55W experiencing multiple

5R55W experiencing multiple

cod

cod

es, or jus

es, or jus

t P07

t P07

13 may

13 may

have a

have a

wir

wir

e harness that has

e harness that has

wate

wate

r intrus

r intrus

ion.

ion.

This is This is aa

common concern 

common concern 

. Che

. Che

ck t

ck t

he

he

solenoid harness for

solenoid harness for

evidences

evidences

of water.

of water.

If water is

If water is

found

found

replace the e

replace the e

ntire wir

ntire wir

e

e

loom

(98)

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No Fourth Gear and No Fifth Gear

No Fourth Gear and No Fifth Gear

..

The 4-3

The 4-3 pre-stroke intermediate band control valv

pre-stroke intermediate band control valve spring

e spring may break.

may break.

Many springs were machined incorrectly. May set code P0795 (Pressure

Many springs were machined incorrectly. May set code P0795 (Pressure

Control Solenoid C circuit failure or Shorted)

(101)
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No

No / or

/ or Slow

Slow Engagement C

Engagement Concerns

oncerns

5R55N/W/S Flow Control Valve

5R55N/W/S Flow Control Valve

The Flow Control V

The Flow Control Valv

alve is used to h

e is used to help control the volume output

elp control the volume output of the pump.

of the pump.

Control

Control Valv

Valve

e

And O-ring

And O-ring

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Bro

Bro

ken F

ken F

lex plate,

lex plate,

V

V

ib

ib

ratio

ratio

ns

ns

 A sp

 A sp

eci

eci

al

al

to

to

ol

ol

(Rot

(Rot

un

un

da Par

da Par

t #307-40

t #307-40

3) m

3) m

u

u

st

st

be

be

us

us

ed

ed

to

to

al

al

i

i

gn

gn

th

th

e adap

e adap

ter

ter

pl

pl

ate

ate

to

to

th

th

e to

e to

rq

rq

u

u

e

e

converter.

converter.

Whe

Whe

n usin

n usin

g the tool it i

g the tool it i

s impo

s impo

rtant to note: Use

rtant to note: Use

one round ho

one round ho

le a

le a

nd on

nd on

e oblong

e oblong

hole before tightening

(107)
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5R55N/W/S – 4R/5R44/55E

5R55N/W/S – 4R/5R44/55E

Thermal Element Function

Thermal Element Function

The Thermal Element opens at

The Thermal Element opens at an operating temperature betwe

an operating temperature between 150

en 150

°°

F and 170

F and 170

°°

F

F..

The thermal element or

The thermal element or fluid cooler bypass sleeve may stick causing internal

fluid cooler bypass sleeve may stick causing internal

components to fail with

components to fail without setting

out setting any temperature rel

any temperature related codes.

ated codes.

4/5R55E Thermal Bypass Valve

4/5R55E Thermal Bypass Valve

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5R55N/W/S – 4R/5R44/55E

5R55N/W/S – 4R/5R44/55E

Thermal Element Function

Thermal Element Function

5R55N Thermal Bypass Valve

5R55N Thermal Bypass Valve

(113)
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5R55N/W/S

5R55N/W/S

Metal in the Pan

Metal in the Pan

Broken Snap Ring

Broken Snap Ring

(116)
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5R55S

5R55S

Ha

(119)
(120)

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5R55E

(122)

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5R55E low Line Rise

5R55E low Line Rise

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Figure

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References

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