CASCADE
SERIES P20
INSTRUCTION MANUAl
Read all instructions before using this machine.
IMPORTANT SAFETY INSTRUCTIONS
This manual is to ensure that the CFR Cascade is operated correctly.
All operators must read, understand and practice the following safety instructions.
Models: 10416A - P20 SP 10419A - P20 10425A - P20 OZ SP 10426A - P20 OZ 10427A - P20 OZ SP 230V 10428A - P20 OZ 230VCFR CASCADE
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TABLE OF CONTENTS
Introduction ... 2
Unpacking instructions ... 3
Components ... 4
Safety instructions ... 5
Transporting the Cascade ... 6
Preparing for cleaning ... 6
Operating instructions ... 7
Pre-use inspection ... 7
Filling the tank ... 8
Operating the Cascade ... 9
Maintenance ... 11
Optional accessories ... 13
Periodic maintenance ... 15
Trouble shooting guide ... 16
Parts and drawings ... 17
Preventative Maintenance ... 22
Service
Warranty ... 27
INTRODUCTION
Congratulations on your purchase of a CFR Cascade 20 Series Cleaning System. The CASCADE 20 Series Cleaning Stations are the industry’s most powerful and ver-satile systems for the cleaning of carpets, hard surfaces, upholstery, and modular office panels.
The Cascade P20-SP, self-propelled cord electric model, and Cascade P20 wand systems, are high efficiency clean-ing systems. Standard CFR hoses and tools can be used with all Cascade P20 models.
This manual has been provided, along with a training video, to provide instructions on the use and care of the Cascade system. The Cascade is intended for use only as described in the manual and training video with recommended attach-ments and chemicals. All operators of the equipment must watch the video and read the manual before using the equipment.
Please complete and return the enclosed warranty card.
Parts and Service
The Cascade is covered by CFR’s Preventative
Maintenance Program which is designed to maintain the Cascade on a quarterly basis. The program focuses on: inspecting the equipment, replacing covered parts as required, and identifying potential situations where a more in-depth service or training may be required.
If service is required, it must be performed by an autho-rized CFR repair center. Contact your local dealer or call 1.800.533.2557 for the location of a repair center.
Serial Number
The serial number of the machine is located on the name-plate, located next to pressure regulator. This information is needed when ordering parts or scheduling repairs. Fill in the information below for future reference:
Serial Number ______________________________________________________________ Part Number _______________________________________________________________ Purchase Date ____________________________________________________________
UNPACKING INSTRUCTIONS
The Cascade is shipped with the tool head unattached. The tool head must be assembled and then attached prior to using the machine.
Note: The Cascade ships complete with tool head (SP models only), spray bar (SP models only), 2 side plates for tool head (SP models only), 4 thumb screws for tool head (SP models only), 4 black screw for tool head (P20SP only), 2 quick release pin (SP models only), extension cord, man-ual, main filter, inlet filter, tank lid, vacuum hose (SP models only), and priming hose
1. Position a side plate on each side of the tool head bracket by aligning the two holes in the side plates with the two holes in the bracket. The side of the plate with the foam should be placed on the inside of the bracket. 2. Secure the side plates to the tool head bracket using
two black hex screws per side plate.
3. Slide the tool head underneath the tool head bracket with the tube facing away from the Cascade.
4. Take the solution hose and place it over the tool head. 5. Insert a thumbscrew on each slot of the tool head
bracket and screw it into the tool head.
6. Take the two clevises that are coming out from underneath the Cascade and slide them around the tabs that are attached to the tool head.
7. Insert a quick release pin in each of the clevis.
8. Press the quick disconnect of the solution hose onto the quick disconnect of the inline strainer assembly.
7 5 1 4 8
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Clevises Quick release pins Side plateCFR CASCADE
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COMPONENTS
Control Panel
Vacuum Motor Switch...Turn vacuum motor on/off. Pump Motor Switch ...Turn pump motor on/off. Ozone Switch ...Turn ozone on/off. Speed Dial ...Select speed control from 0-11. Pump Circuit Breaker ...5 AMP breaker provides overload protection for the pump motor. The breaker will pop out if tripped. To reset, wait several minutes and push the breaker back in. Hour Meter ...Displays number of hours machine has been used. The hour meter only runs when the pump is on. Trigger ...Activates solution dispensing. WARNING! Do not turn power off on the machine by disconnecting the cord. The electronic drive control will sense a power failure and shut off, requiring it to be reset. Always turn off all switches before you turn off the power. WARNING! Do not force the engagement of the trigger by tying or taping the trigger in the “on” position. The electronic drive control will sense a power failure and shut off, requiring it to be reset. Vacuum Motor Pump Motor Trigger Main Filter Inlet Filter Ball Filters Cleaning Head Speed dial Vacuum Pump Circuit breaker Hour meter Ozone (OZ model only)SAFETY INSTRUCTIONS
These guidelines are provided for your protection and convenience. Please read them carefully. If you have any ques-tions regarding the use of your equipment call CFR Technical Service at 800.533.2557. Failure to adhere to instructions provided can potentially void any warranties. Precautions and safety warnings are provided for your protection. Failure to observe these warnings could result in personal injury and damage to the equipment. When using an electrical appli-ance, basic safety precautions should always be followed.WARNING! Do not attach any device that would engage the trigger in the on position. WARNING! To reduce the risk of electric shock, fire, or injury: 1. This machine should only be used by trained and authorized personnel. Operators must read and understand this manual completely and view the training video before operating the equipment. 2. Do not leave unit unattended when plugged in when not in use. Always unplug the equipment from outlet when not in use and before servicing. 3. Connect to a properly grounded outlet only. (See Grounding Instructions) 4. Do not use with damaged cord or plug. 5. Do not handle plug or unit with wet hands. 6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. 7. Turn off all controls before unplugging. 8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord. 9. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow. 10. Do not use without filters in place. 11. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present. 12. Do not expose to rain. Store indoors. 13. If unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, take it to a local CFR service center.
Grounding Instructions
This unit must be grounded. Grounding provides the path of least resistance for electric current, in the event of malfunction or breakdown, to reduce the risk of elec-tric shock. This unit is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING! Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet; have a grounded outlet installed by a qualified electrician.Transporting the Cascade
To transport the Cascade from one location to another, it is recommended that the complete tool head be removed. 1. Disconnect vac hose and solution line from cleaning head. 2. Remove two quick release pins. 3. Unscrew the 4 screws on the side of the tool head. 4. Remove the tool head from the machine. 5. Replace the tool head when machine is set up at new location.Preparing for Cleaning
Planning
The area to be cleaned should be reviewed to deter-mine the most efficient cleaning plan to minimize turns and utilize power outlets advantageously.
If you have a rectangular room:
• Establish a path down the length of the room, overlap-ping each pass by a minimum of 2 inches.
If you have an irregularly shaped room:
• Establish a path down the length of the room at the longest point, overlapping each pass by a minimum of 2 inches. Vacuuming Vacuuming is very important to the maintenance of carpet. Vacuuming removes the dry soil; loose dust, dirt and soil before it is worked down into the carpet. Built up soil is much more difficult to clean out of the carpet. Pre-Spraying Doorways and other heavy traffic areas will require additional maintenance and care. Pre-spraying these areas prior to cleaning will allow the chemicals addi-tional time to work. Spotting The difference between a spot and a stain is how long it sits on the floor. Pre-vacuuming provides an excellent opportunity to locate and pre-treat spots. CFR CASCADE
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2 3OPERATING INSTRUCTIONS
All operators should read this entire manual prior to using the machine.Pre-Use Inspection
WARNING! Do not fill the Cascade tank prior to the pre-use inspection. 1. To prepare the Cascade for use, remove the clear tank lid and disconnect the vacuum hose. 2. Unlatch the fasteners on the front of the machine, open the top. 3. Inspect the solution lines and the vacuum hose checking for any damage. 4. Close the machine fastening the latches. 5. Reconnect the vacuum hose and replace the clear tank lid. The Cascade utilizes multiple filters in the recycling of cleaning solution. It is imperative to the operation of the machine that filters are kept clean and in good working order with no tears, holes, or obvious signs of wear. Visually check all filters prior to use. 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure the float moves freely. 8. Replace each filter.❶
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Inlet filter Tank lid Main filter Ball filter low water floatCFR CASCADE
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Filling the Tank
1. Fill the tank with water to the desired level. For the full 25 gallon capacity fill to the 25 gallon mark on the level gauge inside the tank. The Cascade requires a minimum of approximately 15 gallons to operate properly. This partial fill level is perfect for smaller areas or when you are doing maintenance cleaning. CAUTION! Water should never be higher than the inlet filter. Doing so will activate the automatic vac-uum shut off and the machine will not operate. CAUTION! Water temperature above 140° F (60°C) will cause the tank to buckle from the strong vacuum suction. 2. Add CFR’s in-tank cleaner at the proper ratio as described on the chemical label instructions. CFR’s in-tank cleaners are A Excell, Excell and Perform-All. 3. Add CFR’s Defoam to the tank, per label instructions, to prevent excess foaming. \ WARNING! Do not use any other defoaming product other than CFR’s Defoam. 25 gallons 15 gallons
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Operating the Cascade
P20SP – The easy to use, self-propelled Cascade cleans in the forward direction. The speed dial allows the operator to select the appropriate speed for the area to be cleaned. The slower you drive the machine the deeper the cleaning. Machine cleaning performance can be monitored visually through the tank lid. 1. Prior to cleaning you will need to be sure the pump is well primed. • Turn speed dial to 0 (zero). • lower the floor tool. • Turn vacuum switch on. • Turn pump switch on. • Squeeze the trigger for 30 seconds. • Adjust p.s.i. from 0 to 400, if necessary.Note: For P20 OZ models, turn on vacuum, pump and ozone switches on and let machine run for 15 minutes before use. P20 – The easy to use wand system cleans in the forward direction. 1. Prior to cleaning, purge the air in the solution line by circulating solution into the tank through the hose. • Attach hose and solution line without tool attached and place hose end in tank opening • Turn pump switch on and engage trigger for 30 seconds. • Adjust p.s.i. from 0 to 400, if necessary. This primes the pump, purges air from the lines, and automatically mixes the chemicals. The Cascade P20 is ready for cleaning. Note: If priming does not work, refer to page 16.
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Operating the Cascade
2. The Cascade provides the ability to clean in 2 different modes.
Maintenance Mode - Routine Maintenance is performed on a regular basis to maintain the appearance and the cleanliness of the carpeting. • Adjust the p.s.i. to 200 and set the speed dial at 7. Restorative Mode - Restorative Cleaning allows for the deepest cleaning of heavily soiled carpets or high traffic areas. • Adjust the p.s.i. to 400 and set the speed dial at 4. 3. Engage the trigger. 4. Begin cleaning by driving the machine forward in a straight line. Overlap each pass by 2 inches. CAUTION! Monitor foam in the machine’s tank through the clear plastic lid. Excessive foam may cause vacuum motor flooding and machine damage. 5. When cleaning, monitor foam in the solution tank. Residue left in the carpeting or upholstery from other cleaning methods may cause excessive foam to collect in the solution tank. If vacuum flooding occurs foam and fluid will spill out onto the floor. 6. If flooding occurs turn off the pump switch. 7. Remove the vacuum hose from the machine. 8. Remove clear plastic lid. 9. Add DEFOAM to the tank according to bottle instructions. 10. let vacuum run for 3-5 minutes to clear foam and dry vacuum turbines. 11. Replace clear plastic lid. 12. Continue cleaning. CAUTION! If foam continues to cause flooding, empty the solution tank and refill with fresh fluid, adding CFR DEFOAM before restarting. 13. When finished cleaning, drive the Cascade to the janitor’s closet or to where the waste water can be dumped. 14. Follow instructions for routine daily maintenance.
MAINTENANCE
Routine Daily Maintenance
To maintain optimum performance the equipment, tools and filters should be cleaned after each use. Replace any filters that are damaged. Nozzles that cannot be cleared should be discarded.
Tank and Filters
1. Make sure all power is off. 2. Empty the tank. • Remove the drain hose from the clamp on the rear of the machine. • Remove the plug and hold hose over the drain area until tank is empty 3. Remove clear plastic lid. 4. Remove the inlet filter and rinse. 5. Rinse out the tank and drain hose with clean water. 6. Remove the main filter and the ball filters, rinse and replace. 7. Replace the inlet filter. 8. Replace the clear plastic lid.
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Inlet filter Tank lid Main filter Ball filter low water floatCFR CASCADE
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Tool Head The P20 is designed to be tilted back for easy access to the tool head and underside of machine. Warning: Never tilt machine back when tank contains solution. 1. lower the tool head. 2. Disconnect the vacuum hose. 3. Disconnect and remove the tool head. A. Disconnect the solution hose. B. Remove the two quick release tool pins. C. Unscrew the two thumbscrews from each side of the tool head and slide the tool head off. 4. Remove the spray bar and rinse. 5. Visually inspect quick disconnect spray tips for blockage. 6. Open and clean the in-line strainer filter and replace. • Disconnect the in-line strainer filter by using the quick disconnect coupler. • Remove any debris from the strainer. • Keep o-ring and threads of the plug lubricated. CFR DEFOAM is a good lubricant or use a non-petroleum based lubricant. This will ensure a tighter seal. 7. Remove any large debris from underneath the tool head. Rinse the vacuum chamber on the tool head. 8. Replace spray bar. 9. Connect the tool head. • Connect the solution hose. • Replace the two quick release tool pins. • Replace the two thumbscrews from each side of the tool head. 10. Connect the vacuum hose. 11. Raise the tool head for storage. B C 4 6 A Spray tips Spray bar In-line strainer Vacuum chamberGeneral
1. Wipe down the equipment with a damp cloth. Do not use abrasive chemicals or solvents. 2. Remove clear plastic lid for storage.
Hand tools & wands
1. Rinse opening of tool with water to eliminate any debris. 2. Wand only – open and clean in-line strainer. A. Disconnect the In-line Strainer by using the quick disconnect coupler. B. Remove the filter and rinse with water. C. Remove any debris from the strainer. D. Keep o-ring and threads of the plug lubricated. CFR DEFOAM is a good lubricant or use a non-petroleum based lubricant. This will ensure a tighter seal. 3. Wipe tool with damp cloth and store with head up to prevent clogging of nozzle.
OPTIONAL ACCESSORIES
Wand and Tool Usage Attaching Wand/Hand Tool
The Cascade self-contained cleaning system works with all CFR wands and tools. To attach a wand or hand tool: 1. Verify that all power is off. • Turn speed dial to 0. • Turn pump switch off • Turn vacuum switch off. 2. Disconnect the vacuum hose on the Cascade. 3. Connect the wand hose to the vacuum intake. 4. Connect the solution hose using the quick disconnect. 5. Prime solution hose by placing hose end in tank (without tool attached) 6. Turn the vacuum switch on. 7. Turn the pump switch on. 8. Engage trigger until trapped air is removed from the line. 9. Verify the p.s.i. setting. 10. Attach optional accessory. A B
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Carpets/Hard Floor and Surfaces
1. Place the wand on the surface to be cleaned and move it at the rate of a slow walk. 2. Apply solution by engaging the trigger. CAUTION! When using CFR carpet wands, solution is applied on the forward stroke only. Use only enough downward pressure on the wand to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the wand will decrease the efficiency. 3. Always finish cleaning with a dry stoke. CAUTION! It is very important to keep wands properly seated to the surface being cleaned to produce maximum cleaning effectiveness and minimum dry times. Upholstery 1. Place tool on surface to be cleaned. 2. Move (pull and push) tool at a rate of about one foot per second. 3. Apply solution on the pull stroke only. 4. Overlap passes by about 1 inch. When cleaning upholstery edges, hold finger over part of the tool to prevent overspray. Edges can also be cleaned by placing the tool on the edge of the upholstery and moving it parallel to the edge. CAUTION! When using CFR hand tools, solution is applied on the pull stroke only. Use only enough downward pressure on the tool to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the hand tool will decrease the efficiency.
Periodic Maintenance
1. Check power cord for any breaks, separations, or cuts. Make sure the ground pin on the connector is intact or the machine will be unsafe. Make sure the ground pin on all three prongs on the connector are intact. 2. It is very important to monitor machine operating hours for proper maintenance of the motors and pumps. After 700 hours of operation or once a year, the vacuum motor brushes should be inspected by an authorized repair center and replaced if worn (length is 1/2 inch or less).When replacing brushes, carefully insert brushes without crimping brush follower spring. 3. Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet fitting with the vacuum turned on. Water lift should be between 120 and 135 inches. If the reading is lower, check for air leaks in the tank, cover gasket, and drain hose. 4. Check pump performance occasionally against built-in pressure gauge. Pump running pressure should be 380-400 p.s.i. When pumping fluid through the tool head, the minimum pressure should be 310-350 p.s.i. If the pumping pressure is outside of this range, check and clean the main filter and the ball filters to ensure the pump is getting enough fluid. After 500 hours, check pressure regulator and pump. If signs of wearing present, rebuild. 7. For extended storage or between uses in cold climates drain the system and flush pump with automobile windshield washer fluid. If the pump is frozen it can be severely damaged. 8. Check main filter for blockage. A blocked filter will cause problems not only to daily operations but to the equipment itself. Once the filter is blocked, rinsing is not enough. Clean the tank and fill with fresh water. Using filter cleaning nozzle assembly with pressure of 400 p.s.i. washes off all debris inside out.Trouble Shooting Guide
Vacuum and pump will not run • Check that electrical cord is firmly seated in wall outlet. • Check and reset building circuit breaker if tripped. • Check main power switch. Trips building circuit breaker • Circuit is overloaded – move cord to a different wall outlet. • If using an extension cord, make sure it is in good condition, less than 70 feet long and #10 gauge or heavier. • Check pigtail plug, and extension cord for damage. Vacuum won’t run • Check vacuum switch, it should be in the “on” position. • Check fuse inside. Pump won’t run • Check pump switch – it should be in the “on” position. • Check pump circuit breaker (5 amp) and reset if tripped. • Check fluid level – there must be enough water to float the low water shut-off • lift the low water float. Pump should come on. If it doesn’t contact CFR Technical Service. Pump tries to run and then trips circuit breaker • Check pigtail and extension power cord for frayed, cut or worn spots. • Check plugs and connectors. • If using an additional extension cord, make sure it is in good condition, less than 70 feet long and #10 gauge or heavier. • Check pump static p.s.i. – must be 400 p.s.i. ± 10 p.s.i. • Check wall outlet voltage. If below 105 volts, pump will not work. Pump starts and stops • Thoroughly clean main filter. • Check fluid level – there must be enough water to float the low-water shut-off. Excessive pressure drop when cleaning • Adjust static pressure to 400 p.s.i. when not cleaning. (exceeds 100 p.s.i. drop) • Check and clean main filter and ball strainers in tank. • Check and replace worn spray nozzles and loose or leaking fittings/inline strainer. • Re-prime pump. • Rebuild pump or pressure regulator, if necessary. Water dripping from bottom • Check machine for excess foaming. Add CFR Defoam to tool hose of machine exhaust and tank. Open machine top cover and let vacuum run for 10 minutes to dry out vacuum motor, then close lid and resume cleaning. Poor recovery. • Check tool head and hose for any obstructions. • Check tool head - it must seat firmly on carpet in lowered position. • Check clear lid cover sealing properly. Is lid gasket in good shape with no cuts, cracks, or worn/compressed areas? • Check drain hose and fittings for cracks and tears. Make sure drain plug is securely fastened. • Check wand hose for holes, cracks, or cuts. • Check vacuum hose cuffs – it must seat firmly on inlet fitting and tool head. • Check carpet installation. Some carpets are installed on uneven surfaces with ridges and bumps. It is difficult to get good drying times with this type of installation. • Check drain hose plug, it must be securely fastened to prevent air leaks to vacuum causing vacuum flooding. Hose will vibrate if there is an air leak. Streaks on carpet or no fluid • Check nozzles for full spray. Clean if clogged or replace if worn. from tool head • Check tool and hose for obstructions. • Check and clean inline strainer filter. • Check and clean main filter and ball filters. Pump will not prime • Attach priming hose assembly to quick disconnect on front of machine. Place hose end in solution tank and run pump for 30 seconds. • Remove priming hose assembly, attach main solution line and check p.s.i. • If above does not work, reattach priming hose. Seal priming hose end in the vacuum hose inlet on front of machine. Run vacuum and pump motors for 30 seconds to siphon solution into pump. CFR CASCADE16
Ref # Part # Description
01 72505A Handle, Cascade
02* X8261 Screw, #6 x ? Phil Pan Black 03* 72008A Micro Switch
04* 72382A Bracket, Finger Swith 05* 72398A Handle, Finger Switch 06 72510A Handle Glide
07 72056A Screw, #8 x 5/8”, Self Tap 08* 72566A Motor Control, 125VDC 09 70050B Rocker, Switch, 15A, 2-Pole 10 72116A Switch Cover, Blank
Replaced by 70050B for ozone models
11 72387A Screw, #8 x 5/8 Phil PH Black
Ref # Part # Description
12* 72579A Knob, Speed Control X8151C Plug, 3/8” Hole, Plastic, Black 13 72411A Hour Meter, AC
71544A Hour Meter, 230V 14 7FC007 Circuit Breaker, 5A
7FC009 Circuit Breaker, 3A, 230V 7FC010 Circuit Breaker, 8A, 230V 7FC003 Circuit Breaker, 15A, 115V 15** 70895A Rocket, Switch, 15A, 4 Pole 16 PX112 Pigtail, Black 12/3 SJT x 39” 17 72570A Screw, Long, Hex Head 18 X8235 Washer, ?” Flat USS Zinc 19 72173A Clip, Hand-Holding Spring
Ref # Part # Description
20 PD8 Strain Relief, ?” NPT 21 72574A Switch Panel, P-20 22 X8282 Bolt, ?-20 x 1” Hex SS 23 X8008N Nut, Lock, ?” Steel Conduit 24 72434A Jumper Tab #6
25 72432A Terminal Block, 7 Positions 26 72361A Panel, Motor Control 27 X8256 Nut, 8-32 Keps, Zinc 28 72052A Screw, #8 x 5/8, Phil Pan TS 29 7BS002 Screw, 8-32 x ? Phil Pan 30 71952A Fiber Optic Cable --- OZ * For self-propelled models only.
** Replace by 70050B in non SP model.
Handle Assembly
Ref # Part # Description
01 72438B Component Bracket 02* 72566B Motor Control, 125VDC
72614A Motor Control, 230V ---SP 03** 72052A Screw, #8 X 5/8 Phil Pan TS
– Add 2 for 230V models
Ref # Part # Description
04 71379B Relay, 230V
– Use 3 for 230V models 05 72387A Screw, #8 x 5/8”, Black 06 72434A Jumper, Tab #6
07 72433A Terminal Block 3 Positions
Ref # Part # Description
09 72649A Fuse, 3A / 32V --230V 10*** 72430A Fuse Clip
11 72388A Screw, #10 x 5/8 Phil Tap * For self-propelled models only
** Use only three in non self-propelled models
Ref # Part # Description
01 72504A Base, Cascade 20
02 72020A Screw, Self Tap, PHMS Zinc 03 X8235 Washer, ?” Flat USS Zinc 04 72385A Pump Assembly 05 7GF033 Pad, Motor Mount 06 7BF003 Nut, Kep #10-24 Zinc 07 72000A Rod, All Threaded 08 72365A Vacuum Motor, 3 Stage
72611A Vacuum Motor, 230V 09 70020B Gasket, Vacuum Motor Seal 10 7DL005 Hose Clamp, 1-1/2” SS 11 72388A Screw, #10 x 5/8 Phil Tap 12 72538A Panel, Vacuum Motor 13 72540A Gasket, Vacuum P-20 14 72535A Transaxle Cover Plate 15 72379A Screw, 3/8-16 x 2-3/4 Hex 16 7DL003 Clamp Hose
17 71817A Hose, 29” Long
Ref # Part # Description
18 72372A Panel, Mounting Regulator 19 7BS002 Screw, 8-32 x ? Phil Pan SS 20 72369A Pad, Mounting Regulator 21 X8256 Nut, 8-32 Keps Zinc 22 72052A Screw, #8 X 5/8 Phil Pan TS 23 72561A Lever, Straight
24 7CW002 Screw
25 72499A Plate, Hole Cover w/ cut-out 26 72567A Cover, Relay Bracket 27 71313A Screw, ?-20 x 2 Socket Cap 28 7BF004 Nut, Kep ?-20 Zinc 29 72559A Label, Base (CFR) 30 72511A Wheel, 10” Diameter 31 72571A Bushing, 7/8” Wide 32 72586A Transaxle / Motor, 90V
72591A Transaxle / Motor, 230V 33 72453A Key, Machine 3/16” 34 72422A Flat Washer
Ref # Part # Description
35 72602A Screw, 5/16-24 x 7/8” Hex 36 72338C Plate, Transaxle Mounting 37 7DT001 Bolt, 5/16-18 x 5/8” Hex 38 X8235 Washer, ? USS Flat, Zinc 39 72551A Caster, 4” x 2” Wheel 40 70100A Coupler, QD 1/8F
41 SW139 Elbow, 1/8 Street, 90 degree 42 71366A Hose, Teflon, 1/8” x 1/8” 43 7AG002 Bushing, ?-1/8 NPT 44 71492A Solenoid, 1/8 Orifice
71545A Solenoid, 1/8 Orifice, 230V 45 7CX002 Nipple, Hex ? MPT 46 7AR013 Nipple, ? NPT x 3” L SS 47 PX6 Female Quick Disonnect 48 72539A Bracket, Quick Disconnect 49 7AE003 Elbow, Wtreet ? NPT 50 7AV001 Tee Union ? NPT 51 72390A Latch, Soft
52 72404A Cable Short, Tool head 53 72502A Support Bracket, Tool Lifting 54 72406A Pin Clevis, Tool head Cable 55 72467A Cotter Pin, 1/16” x ?” LG 56 72405A Cable, Long
57 72403B Lifting Plate, Adjustable 58 71639A Bolt, ?-20 x 2-1/2 Hex Tap 59 72436A Gasket, VAC Exhaust 60 7GR032 Flanged 2” White PVC 61 7GF006 Gasket, Flanged Short 62 70079C Hose, 34” Long
63 7DL008 Clamp Hose Ozone models 64 72495A Label, Cascade Tool 65 X8235A Washer, ?” x 1” OD, Flat 66 72590A Screw, #8 x 5/8” 67 72568A Wand Holder 68 SW158 Cable Clamp
69 72600A Screw, #14 x 1, Phil Pan 70 72601A Handle, Grab
71 X8295+ Screw, Phil Flat TS 72 72472A Shim, Transaxle 73 7DL010 7/8” Cable Clamp 74 72605A Spacer, Vac, 3.5” Long 75 7CM003 Washer, OZ models 76* 71952A Convertor Kit, OZ Long
71953A Convertor Kit, 230V 77* 71716A Carbon Filter Assembly 78* 71717A Cover, Carbon Filter 79* 71875A Rivet, Pop, (.25 Grip) 80* 71775A Elbow, 1/2” Hose x 3/8” 81* X9179+ Pump Motor, 100 psi, 115V
71819A Pump/Motor, 230V 82* 7GG003 Hose A/S Braided 83* 71570A Injector, Ozone 84* 71810A Hose, Clear, Tygon 85* 71629A O-Ring, Shaft End Pulley 86* 71999A Barb Hose, 1/2”H 87* 71644A Screw, #10 x 1“, Phil Pan 88 7BF005 Nut, Kep, 5/16-18, Zinc 89 7CM004 Washer, 3/8 USS Flat 90 7CT002 Bolt, 5/16-18 x 1“, Hex Tap * For ozone models only
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Ref # Part # Description
01 72504A Base, Cascade 20
02 72020A Screw, Self Tap, PHMS Zinc 03 X8235 Washer, Flat USS Zinc 04 72385A Pump Assembly 05 7GF033 Pad, Motor Mount 06 7BF003 Nut, Kep #10-24 Zinc 07 72000A Rod, All Threaded 08 72365A Vacuum Motor, 3 Stage
72611A Vacuum Motor, 230V 09 70020B Gasket, Vacuum Motor Seal 10 7DL005 Hose Clamp, 1-1/2” SS 11 72388A Screw, #10 x 5/8 Phil Tap 12 72538A Panel, Vacuum Motor 13 72540A Gasket, Vacuum P-20
Ref # Part # Description
15 72379A Screw, 3/8-16 x 2-3/4 16 7DL003 Clamp Hose
17 71817A Hose, Braided, 29” Long 18 72372A Panel, Mounting Regulator 19 7BS002 Screw, Phil Pan SS 20 72369A Pad, Mounting Regulator 21 X8256 Nut, 8-32 Keps Zinc 22 72052A Screw, #8 X 5/8 Phil Pan TS 23 7CW002 Screw, #6 x ? Phil Pan TS 24 72499A Plate, Hole Cover w/ cut-out 25 72567A Cover, Relay Bracket 26 SW158 Cable Clamp 27 72559A Label, Base (CFR) 28 72592A Bushing, 7/8”
Ref # Part # Description
30 72597A Push Nut, 5/8” 31 72587A Axle, Cascade 20
32 71520A Washer, 5/8” SAE, Flat Zinc 33 7DT001 Bolt, 5/16-18 x 5/8” Hex Tap 34 7CR004 Washer, 5/16 USS Flat 35 72551A Caster, 4” x 2” Wheel 36 72590A Screw, #8 x 5/8” Oval Head, 37 72568A Wand Holder
38 7AR013 Nipple, NPT x 3” L SS 39 PX6 Female Quick Disonnect, 40 72539A Bracket, Quick Disconnect 41 PC38 Coupling, Double Thread 42 72390A Latch, Soft
43 72595A Cover Plate, Lift Mechanism 44 72436A Gasket, VAC Exhaust 45 7GR032 Adaptor Flanged 2” PVC 46 7GF006 Gasket, Flanged Elbow 47 70079C Hose, 34” Long 48 7DL008 Clamp Hose 49 7DL010 7/16” Cable Clamp 50 72605A Spacer, Vac, 3.5” Long 51 7CM003 Washer, #10 USS, Flat 18-8 52* 71952A Convertor Kit, OZ Long
71953A Convertor Kit, 230V models 53* 71716A Carbon Filter Assembly 54* 71717A Cover, Carbon Filter 55* 71875A Rivet, Pop, (.25 Grip) 56* 71775A Elbow, 1/2” Hose x 3/8” 57* X9178+ Pump Motor, 100 psi, 115V
71819A Pump/Motor, 230V 58* 7GG003 Hose A/S Braided
2” Long to Ozone Pump and 80” Long to Orifice 59* 71570A Injector, Ozone 60* 71810A Hose, Clear, Tygon 61* 71629A O-Ring, Shaft End Pulley 62* 71999A Barb Hose, 1/2”H – PVC 63* 71644A Screw, #10 x 1”, Phil Pan 64 7BF005 Nut, Kep, 5/16-18, Zinc 65 7CM004 Washer, 3/8 USS Flat, 18-8 66 7CT002 Bolt, 5/16-18 x 1“, Hex Tap * For ozone models only
CFR CASCADE
20
Ref # Part # Description
01 72148A Nut, Cap 5/16-18 ZP 02 X8025 Wheel, Black
03 7BF005 Nut, Keps 5/16-18 Zinc 04 72534A Tool Head Bracket, Right, P-20 05 72394A Screw, Hex Self-Locking Flange 06 72487A Shoulder Screw, Tool head 08 72020A Screw, Self-tap PHMS Zinc 09 72019A Bolt, 5/16-18 x 2-? Hex Tap Zinc 10 7DT002 Bolt, ?-20 x 5/8 Hex Tap Zinc 11 72556A Weight Bar #2, 20”
12 72484A Pin, Quick Release 13 72506A Tool Head, 20” 14 72555A Weight Bar #1, 20” 15 72489A Stainless Steel Spray Tip 16 72488A Brass Nozzle Body 17 60400B Inline Strainer Assembly 18 70101A Nipple, QD 1/8-1/8 M Brass 19 SW139 1/8 Street Elbow, 90 Degree 20 72413A Valve, Check
21 72557A Header, Cascade 20 22 72437A Pad, Tool Head
23 72541A Tool Head Bracket Sides, P-20 24 X8218 Washer, 5/16 SAE, Flat Zinc 25 72486A Spacer, Toolhead Wheel 26 72485A Tape, Toolhead Pad 27 72533A Tool Head Bracket Left, P-20
Tool Head Assembly
Ref # Part # Description
01 72503A Tank, Cascade 20 02 72321A Lid, Tank 03 72323B Gasket, Lid 43” 04 72326A Filter, Inlet 05 72224B Filter, Main 06 71553A E-Ring, Float Switch 07 70343A Switch Float 2 Pole 08 71485A Header Backflush Nozzle 09 7DE016 Nozzle H 1/8 VV CH SS 10 70100A Coupler QD 1/8F 11 71495A Pump Protection Filter 12 72317B Filter Mound
13 PC66 Fitting, Brass 1/8 NPTM 14 PC25+ Male/Male Barb. 15 70079C Hose, ? Wire Reinforced 16 7DL008 Hose Clamp
17 71897A Gasket, Filter Mount 18 72582A Decal, Level Gauge 19 72588A Heat Shrink Tubing 20 SW139+ Elbow, 1/8 Street. 21 7CX001 Nipple Hex 1/8 22 71576A Nipple QD 1/8 M SS
Ref # Part # Description
23 7AF003 Plug, Counter Hex . (Replaced by PC25 in ozone models) 24 7DL003 Hose Clamp
25 71817A Hose, Braided
26 PX31 Float Cage w/ Heavy Ball 27 72598A Screw, Long, Phil Flat SS 28 72589A White Delrin Rod, ID, 7”
29 PX33 Vacuum Tube
30 PX63 Coupler, Plastic 31 * 72575A Label, Instruction
72576A Label, Instruction 32 ** PX14A Dump Valve Gasket 33 72476A Fitting, Nylon Hose Barb 34 7DL005 Clamp Worm Gear 35 PAS37 Drain Hose
36 PAS36 Expansion Plug Drain 37 72543A Label, Tank (Cascade 20) 38 PX25 Fitting, Plastic, Hose Barb 39 72384A Hose, VAC Toolhead 41 71920A Ring Washer
42 71644A Screw, #10 x 1” Phil Pan 43 72390A Latch, Soft (Keeper)
Ref # Part # Description
44 7DM004 Screw, 8-32 x 3/8 PHMS SS 45 * 72384B Hose, 20”
46 * 72409A Inlet Fitting
47 7BH004 Screw, 10-32 x 3/8” Phil Pan 48 72173A Spring Clip, Black Vinyl 49 72615A Coupling, PVC, 1-1/2 50 72616A Pipe, PVC
51*** 7AT006 Barb, 90° Elbow 1/4-1/8 52*** 7AJ004 Anchor Connector 1/8” 53*** 71951A Orifice, Ozone Hose 54*** 72115A Washer, 5/8 x 1-3/16
Bonded Seal, Galvanized
55*** 71785A Tee, 1/4” Hose Barb, Plastic 56*** 71842A Reducer, Hose, 1/2” to 1/4” 57*** 7GG003 Hose A/S Braided
18-1/2” long from Reducer to Orifice 80” long from Orifice to Injector * For self-propelled models only ** Use only one of the two in SP models. *** For OZ models only.
CFR CASCADE
22
WARRANTY
CFR, a Tacony company, warrants new products manufactured and sold under the name CFR to be free from defects in materials and workmanship under normal use and service. CFR’s obligation under this warranty is limited to repair-ing or replacing, at our option, such products or parts which are returned to our factory authorized service center, freight prepaid, within the warranty period and are found to be defective in materials or workmanship. For rotationally molded polyethylene housings and aluminum frames and chassis this warranty expires 60 months from the date of registration; if the warranty is not registered, it expires 60 months from the factory shipment date. For all other components, with the exception of wear items (i.e. filter, nozzles, etc.) this warranty expires 12 months from the date of registration on the warranty. If not registered, is expires 12 months from the factory shipment date. For hoses, tools, and other attachments manufactured and sold by CFR, this warranty expires 12 months from factory shipment date. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period. Replacement parts that have become defective through wear or abuse are not included in this warranty. CFR will pay service labor to the distributor or autho-rized service repair center per the warranty flat rate schedule. Service labor will be paid for two years on all warranted polyethylene housings, aluminum frames and chassis, and one year on all other warranted components. CFR systems are designed for use only with specially formulated CFR Recyclable Cleaning Chemicals. Use of any other chemical in CFR systems may cause damage to the pump, motor and other components and may void the warranty. This warranty shall cease to be in effect if repairs, replacements or alterations are made by the purchaser or any non-authorized service center. This warranty does not apply to damage caused by misuse, abuse, or negligence of the buyer or third party, or damage due to transportation of product. CFR makes no warranty, express or implied, including without limitations, any warranties of fitness or merchantability, except as expressly set forth above with respect to such products or parts therein. Nor shall cfr have incurred any other obligations or liabilities on its part or be liable for any anticipated or lost profits, incidental damages, consequential dam-ages, time charges or any other losses incurred in connection with the purchase, installation, replacement or repair of such products or any parts therein whether original equipment or installed as a replacement, covered by this warranty or otherwise; and cfr does not authorize any person to assume for cfr any other liability in connection with the products or parts therein.72596A 10/2006
Cascade
SERIES P20
INSTRUCTION MANUAl
3101 Wichita Court n Fort Worth, TX 76140 n 800.533.2557 n www.cfrcorp.com Models: 10416A - P20 SP 10419A - P20 10425A - P20 OZ SP 10426A - P20 OZ 10427A - P20 OZ SP 230V 10428A - P20 OZ 230V
