COMMANDO SPARES LIST

'

...

COMMANDO

SPARES LIST

INDEX

lO HHdlamp ₂₈

20 Head st.ady ttay ₇

)) Horn

...

_lO

l l

lcnltJon, coll QpKitor l l

l l Kicksurt IS 24 _{Main borlnas ...}

s

•

s

_{Mudcua.rd-lront} 19 20 _{Mudcuard-c-ur} 19 20 28 Number plate-lront ... 19

'

Number platt-f"ar and Reflec:~ 19 )) Oil pipes 22 9 _{Oil pump} 6 17 _{Oil tank} 22

"'"'

24

rur 24 Petrol tank 22

II PUiion footrests 24

l l Pistons and rlnci----ttanda.rd •.•

s

20 Pistons and rinc~enlze ...

s

20 Preuu,.. releue 4

IS Prop 1tand 17

,anitlon _JO

Rear lunp lO

""'

4

4 Rear suspension unlu IS

7 R.cc:tifier and Z~r dtOde ll

... u

.,,._ther

...

4 Revolution counter )J

Roc:ker, and coven 6

4

s

_Sat-twin

,

22 22 _Sllen<en 9 Speedometer 28 7 Steering d,amper 19 9 _{Stop-ll&ht lO} 9 Stop-light adjuster ₃₀ Swln&ln1 arm ..• IS

17 Switches and electrical sundria )I

IS

17 Tail ~don ))

Tappeu and push rods 6

Throttle cable ... 20

)I

Tlmln1 &ear 6

...,.., "11 and s.a.ls ••• I)

Tools

..

.

))

• "'I parts ... II _{Twin sut}

22

-

II _{Twin crlp}

20

""""'"

ll

ll ValYa, cuidu and sprlncs

_s

II

Whttl-front ... l7

Wheel-rear .•. l7

19

A

ENGINE

2

Place No. Pon No. _Oescrlption

Qty. 8in No.

CRANKSHAFT

06.0571 _{Cranluhaft asnmbly-less connecting rods}

I

A70 21262 _{Crankcheek-timinz side}

I

A71 06.0S

•

2 Crankcheek-drlvinz side ... _I A69 06.0731 Flywheel only ... .., _I

T.210S flywheel crankcheek do we.I ..• _I

T.2033 Crankcheek bolt

•

T.2086 Crankcheck stud ₂

T.2032 Nut retalninc plate ... ₂ T.2011 Crankcheek stud nut •. , ₆ 23280 Crankcheek bolt nut •.• ₂

E.

•

S91 Crank.shaft plus _I

CONNECTING ROD

A6S 25369 Connectin& rod with cap ₂

A66 2l2S

•

Connecting rod cap bolt

•

A67 232S3 Cap bolt nut ...

_...

•

A68 2S38

•

Connectinc rod bearing shell ~top half) standard •.•

...

₂

232SS Connecting rod bearing shell bottom half) sundard ₂ 25

•

09 Connecting rod bearing shell

rp

hall) ·010 in .... ₂ 2S

•

IO Connect.ins rod bearing shell top half) ·020 in .... ₂ 2S

•

I I Connecting rod bearing shell top half) -030 in . ..• ₂ 2S

•

ll Connecting rod bearing shell top half) ·040 in. . .• ₂ 2S16S Connecting rod bearing shell bottom half) ·010 In.

2 25166 _{Connecting rod bearing: shell ~bottom half) '°20 In.}

2 2S167 Connect.ing rod bearln& shell bottom ha.IQ ·0)0 In. ₂ 2S168 Connecting rod bearin& shell (bottom half) ·040 In. ₂

CRANKCASE

06.0600 Crankcue complete with timing cover _I

06.0601 _{Crankcase halves assembled-fess timinc cover}

I

A108 06.0716 Timinc cover ... _I

AI06 06.0602 _{Crankcase ~drive side)}

I AI07 06.0717 Crankcase timing side) _I

Alll 06.0719 Timin& cover gasket ... _I

AI09 2

•

251 Cylinder barrel stud ...

6

AII0 T.2209 Cylinder barrel stud (stepped)

2

All I 189

•)

Cylinder barrel stud (front) ... _I All

•

2

•

689 Timinc cover screw- long ...

6 Al)S E.6980 Timing cover S<-rew-1.hort ...

6 All) 2

•

689 Sump screw

2

T.2036 _{Camshaft bush (timing side) ...} T.2037 Camshaft bush (drivinc side)

All

•

0•8023 Oil seal (timing side shaft)

AIIS 0•_{8079 011 seal circllp ...}

Alli 1694S Sump fllter body

Al32 169

•

9 Filter body washer 169

•

8 Filter body circlip 169

•

6 Filter caute 169

•

7 Filter cauze washer

E.•S91 Timinc cover oilway plu& 16902 Oilway set pin ... T.108• S.t pin washer

CRANKCASE BREATHER

19629 Rubber breather pipe-27 In. A129 2

•

)00 Breather pipe elbow ...

13786 Elbow washer ... AIJ0 2

•

)03 Elbow nut

06.0S76 Ferrule: ...

PRESSURE RELEASE

All67 T.20S9A Preuure release body assembly

_...

_I

All8 T.20S

•

Release body piston ...

_...

_I

All9 T.2061 _{Relwe: body piston sprins}

I IS

•

O

•

Plckinc shim ..• _{... AR} Alli T.2060 Release. body nut

I Alli a T.20S8 Release. union washer

I Al20 T.20S7 Release body nut washer

_...

I

•

Platt No. Part No. OtscripUon _{Qty. 8in No.}

CYLINDER BARREL AND HEAD

A36 06.0396 Cylinder barnl ... _I

A.33 06.0988 Cylinder head complete with valve &uldes _I

A35 06.(M()() Cylinder head gasket. .. _I

A.112 T.2016 Cylinder barrel stud nut-j In. _I

A

•

2 2

•

250 Cylinder barrel stud nut ₆

T.2210 Cylinder barrel stud nut-,\ In. ₂

000011 Cylinder barrel stepped stud wuher ₂

24252 Cylinder baN'tl stud washer ... ₆

A37 24249 Cylinder base gasket ... _I

A

•

O T.2161 Head to Barrel ttud--,\ in .... ₂

A

•

I 24389 He.ad to Barrel stud ... ₃

24260 Head stud nut •.. ₂

T.2017 Head stud nut-,\ in. ₂

000011 Cylinder head stud washer ₂

24250 Head stud nut (rur) ... _I

A38 06.0

•

01 Cylinder head bolt-Ions

_•

A39 25313 Cylinder he.ad bolt-short _I

016213 Cylinder head boh washer

_•

₅

...

VALVES

,

GUIDES AND SPR

I

NGS

25501 Inlet valve 2 A

•

3 25500 Exhau:st valve ... 2 A

••

T.2011 Valve guide 4

A.1•5 23392 Heat resislinc washer ₄

A

•

8 T.2073 Val-ve sprinc cup

•

A•5 22839 Valve sprinc

f

nner) ₄

A

•

6 22838 Valve sprin& outer) ₄

A

•

7 T.186 Valve sprin& coll-ar

•

A

•

9 T.187 Valve cotter ... _Pair

4

PISTONS AND

RINGS

(

STANDARD)

A58 06.0381 Piston complete, left hand ... _I

A59 06.0382 P1.ston complete, right hand ... _I

A60 06.0952 Piston rin& top (chrome) ₂

"61 06.0953 Piston rin& plafn ₂

A62 06.095

•

Piston rin& scraper ₂

A63 06.0955 Gudgeon pin ... ₂

A6

•

23276 Gudseon pin clrclip ₄

PISTONS AND RING

S

(OVERSIZE

)

06.0956 Piston complete left hand-+ ·010 in. _I

06.0957 Piston complete rlcht hand-+ •010 In. _I

06.0960 Piston rin& top (chrome)-+ ·010 In. ₂

06.0961 Piston rin1 plain-+•010 in. . .. ₂

06.0962 riston rin& scraper- + ·010 in. ... ₂

06.0963 Piston complete left hand-+ ·020 in. _I

06.096

•

Piston complete right hand-+ •020 in. _I

06.0967 Piston rin1 top (Chrome)-+ ·020 in. ₂

06.0968 Piston rinc plaln-+ ·020 in. ... ₂

06.0969 Piston rinc scraper-+ ·020 In. ₂

06.0970 Piston complete left hand-+ -030 in. _I

06.0971 Piston complete right hand-+ ·0J0 in. _I

06.0974 Piston ring top (chrome)-+-030 in. ₂

06.0975 Piston ring plain-+ ·030 In. ₂

06.0976 Piston ring scra~r-+ ·030 In. ₂

06.09n Piston complete left hand-+ ·040 in. _I

06.0978 Piston complete richt hand-+ ·040 In. _I

06.0981 Pinon ring top (chrome)-+ ·040 in. ₂

06.0982 _{Piston rin1 plain-+ •040 in.}

2

06.0983 Pinon rin1 scraper-+ ·040 in. ₂

MAIN BEARINGS

A76 17822 Ball bearinc (timing side) ... . •. _I

An

T.2008 Sea.line washer (timing side bearing) _I

A78 1782

•

Roller bearing (drive side) ... _I

A79 T.2187 Oil sea.I (drive side bearinc) ... _I

T.2196A. Cnnkshaft bearina shim _A.II.

5

-Plott No, Port No. Oeu.riptlon

TIMING

GEAR

ABO T.l0lS Ha.If-time pinion OOOS7l Pinion key ... ABI T.1007 Pinion backin.1 plate ABl 11729 Camshaft

ABl T.1078 Camsha.ft breather plate (sutionuy)

All4 l

•l0I

8rather plate (rotary) ... . .. ABS T.1108 Breather sprln&

A86 10819 Camshaft sprocket

A87 OOOS7l Camshaft sprocket key ... A88 17111 Sprocket and rev. counter drive nut Al

•

I 17806 Camshaft chain (38 link-endleu) A89 T.1117 Chaln tension slipper... ...

A90 T.1118 Chain tensioner plate (thick)

A91 T.lllBA Chain tensioner plate (thin) ...

A9l T.l

•

7 Chain tensioner stud ... E.llll Chain tensioner stud nut

1810'2 Chain tensioner stud washer (fan disc

½

in,) A9l

soooe

Intermediate cear with sprockeu

A9

•

T.1026 Intermediate iear bush A9S T.2080 Intermediate cur washer

A96 T.1021 Intermediate cear spindle 1782) Intermediate spindle clrc-llp ...

A97 18lS7 Oiscrlbutor drive chain

TAPPETS AND PUSH ROD

S

AS

•

/S {22_21n2 n1 Tapp4ts Tapp•U (left (rl&ht hand) hand) ... , .. AS6 T.21•2 Tappet locating plate ... A57 T.21•3 Locatinc plate Krew •.. ASO 2SSl5 Inlet push rod complet~lonc ASI 15516 Exhaust push rod complete--short ...

2S

•

95 Inlet push rod las ends-lone 25

•

97 Exhaust push rod less ends-short ... A52 T.206

•

Push rod end top) ...

AS) T.2182 Push rod end bottom)

RO

C

KERS

,

COVERS

,

ETC

.

All 2Sll2 Roe,ker Inlet (r!fht hand) All 2S330 Rocker Inlet (1 t hand) Al

•

15336 Rocker exhaust (rifht hand) ...

AIS 2S33

•

Roc-.ker exhaust (le t hand) ...

Al6 T.2063 Rocker ball end A17 T.207

•

Rocker adjuster

AIB T.231 Rocker adJuster nut

Al9 2S3SO Rocker shaft

A20 18102 Rocker shaft thrust washer ... All 18103 Rocker shaft sprln& washer ..• All T.1083 Roc.ker shaft joint washer ..• All T.2238 Rocker shaft kx:kln& plate ... Al

•

T.2239 Rocker shaft retaining plate ...

AlS T.22

•

0 Rocker shaft plate lolnt washer

Al6 T.22S6 Reu.ininc plate set pin A

•

T.2162 Rear cap domed nut ... AS T,2082 Domed nut washer

...

A6 1809

•

Rur rocker cap

A7 T.20114 Rear cap sealin& washer A

•

a 180ll Rear cap stud ..• A27 OOOS79 Rea.r c:a.p dowel

AB T.208S Front cap nut ...

A9 18093 Front rocker cap AI0 T.2088 Front ap sealin& washer All T.llSl Front cap stud ...

OIL

PUMP

A96 15396 Oil pump complete ... A99 15511A 011 pump spindle nut... . •• AIOO l

•

7ll WMm gear wheel (on pump)

17697 Gear wheel key .. • • ..

....

~

-6

,

...

Qty. Bin No.

-Plate No. Port No. ~scription

OIL PUMP-<ontinued

AIOI AIOl AIOJ AI04 AIOS 15515 T.272 2

•

732 E.~ E.3231 US90 211-16

Pump feed bush Feed bush sealing wuher

Driving worm on mainshaft a.nd pinion nut

P-ump-,to-crankc:ue stud

Pump stud nut

Oil stop grub screw .,. Pump feed bush shim ...

HEAD

STEADY

STAY

J22 Jl9 Jll Jl8 J20 JIS, AJO Jl6, All J23 117 06.0489 06.0

•

90 06.0622 000192 06.0493 06.0HS 19

•

37 000011 06.0830 06.091

•

En&lne steady stay Enilne steady suy spu.er Enilne steady stay rubber Enilne steady stay washer Engine steady suy stud Engine steady stay nut

En&ine steady stay screw En&lne steady nay screw washer En&lne steady side plate

Engine steady spacer ...

CRANKCASE BOLTS

Al22 All

•

Al23 AllS Al27 All6 Al28 E.321

•

E.3231 13870 E.S

•

S6 E.3223 T.2013 000010 E.lll

•

A 190n T.2221 E.3229

Crankcase bottom stud

Crankcase bottom stud nut ... Crankcase bolt

Crankcase bolt washer Crankcase bolt nut Crankcase stud top rear Crankcase stud washer Crankcase stud nut Crankcase stud top front Crankcase stud washer Crankcase stud nut ...

ENGINE PLATES AND BOLTS

Crankc:ue-4ngine plate stud

Stud washer ... Stud nut 06.0430 01

•

119 06.0029 2269

•

06.0431 01

•

119 06.0029 06.0431 01

•

119 06.0029 06.0431 01

•

119 06.0029 06.062

•

014117 06.0)

•

8 06.0418 06.0421 06.0nl 06.0427 06.0428 06.on1 06.0423 06.0:122 000008 06.0438 06.068

•

06.042

•

06.0432 06.0nl 06.043

•

06

.

on

•

06.0437 06.0436 000008 06.0435 06.068S

Crankcase-engine plate and frame nud (bottom)

Crankw...,.n.glne plate stud (top rear)

812 819 816 BH 813, BIS 820 821 817 81 86

BS

82 BB 89 Bl, M9 810 Stud washer ... Stud nut •.•

Rear enitne plate stud (top)

Rear eniint plate nud washer Rtar engine plate stud nut ...

Crankc:ue•tngine plate scud (centre rear) ..•

Stud washer ... Stud nut

Cn.nkcue-eniine plate stud (bottom rear)

Stud washer ...

Stud nut

F·ront eniine mountin& (wembltd)

Front engine mountin& rubber

Front eniine mountin.& seatin& spacer Front engine mountin& spacer Front ensine mountin& spacer rubber

front engine mountlnc salter

Front enslne mountln& bolt. ..

Front enslne mounting bolt collu ...

Front engine mountln& bolt washer Front engine mounting bolt nut Front engine mountlnc tube cap .. . Rear engine moundnc assembled .. . Rear engine mountln,g rubber

Rear engine mountln& seatln& spacer Rear engine mounting spa«:r us-embled Rear en1ine mounting g-aittr

P.ea, en1ine mounting stud •.• Rear en1ine mounting stud collar ..•

Rear engine mountin& stud washer ..•

Rur engine mounting rubber spacer Rur engine mounting tube cap

7

••• 'I

...

.

..

Qty. 8fo No.

-Plote No. Port No. Otscription

I

ENGINE PLATES AND BOLTS

-continued

I

I

I

I

I

I

I

I

I

I

I

I

I

06.1)438 B7 06.077S 06.0776 06.0777 06.0778 BIi, B22 06.0S78 B18 06.0686 06.0687 06.0688 06.0689

Rear encine mounting stud nut Ensine mountin& shim -005 In. rear

Enaine mountin& shim •010 In. rear

Enaine moontin& shim ·020 In. rear

Enaine moontin& shim ·030 in. rear ... . ..

Enc!ne mount!n& shim (polyurethane)

-h

in. front-rear ...

En11ne mountm& shim ·OOS In. front ... ••. • •. Ensine mountinc shim •010 In. front ••• •.• • .•

Encine mountinc shim ·020 In. front ... •.• • .•

Engine mountinc shim ·030 In. front

ENGINE SPROCKET

K29 A72 06.0383

KS A7S E.3682 Sprocket Engine sprocket (standard key fittin&) 1ST ...

CARBURETTOR

A28

13358 Carburettor sp,acer ...

06.0509 Carburettor manifold 06.0670 Balance union ...

I Ins Balance union washer

Al42 Al43 A29

23580 Balance pipe hose Si in. 06.0577 Carburettor fixing ,tud 06.0348 carburettor fixing ,tud nut ...

23

•

12 Inlet manifold screw ... . ..

C32 033281 Carburettor flange "O" rinc ... ... . ..

06.0586 Carburettor complete (left hand) less cables 930/27 Cll 06.0587 L930-002 Carburettor complete (right hand) Body only (left hand) less cables 9l0/26

Cl2 C21 CII

R930-00I Body only (,;ght hand)

622-050 Float chamber body ..•

928,-060 Throttle valve-tin 3

CI0 928,-062 Air valve

cs

C7 C8 C29 C9 Cl&

928-06

•

Mixing chamber top .. .

622-131 Throttle valve spring .. .

622-065 Air valve spring 622-067 Throttle needle clip 622-12

•

3/I Throttle needle 622-068 Float needle ...

Cl9 622-069 Float

C2S

C20 622-073 622-071 Float spindle Float chamber washer ... C27

C26

C24 CIS Cl6

622-076 Pilot air adjuster sc.rew

622-0n Throttle stop ... 622-078 Banjo bolt 622-122 Needle jet 622-128 Jet holder Cl7 Cl

•

C3 C23 C28 C2 Cl 37~100 Main jet 12-4-026 Pilot jet 622-101 Flanse "O" ring 14-032 Tickler spring ...

622-086 Float chamber, mixing chamber top screw 376-097 Banjo unJon

622-082 "O" ring

5-077 Cable adju-:ster lock nut

•

-03S Cable adfuster ... 622-089 Tickler stem 622-081 Tickler head

EXHAUST PIPE

A34 06.0620 06.0621 18092 T.2166

SILENCERS

23768 23767 162SS 06.0727 000011

Exhaust pipe bare (left) Exhaust pipe bare (ri&ht) Exhaust pipe lock ring ... Exhaust pipe lock ring washer

Silencer left hand Silencer right hand Silencer clip ... Silencer clamping bolt Silencer clamping bolt washer

9

-Qty. 8in No.

-10--ffl

11-~[]

12--J~!ni

%

-~:1

29

.Am,d to11«ntric CAttburtttor

r Cable adjuster

2

Cable.adjuster locknut

3 Floar-dwnberandmixing-clwnber-top

securing screws

4

Cable ferrules

s

Mixing-chatftbcr top for adjuster and

ferrule

6

Mixing-clwnber top (standud)

7

Throttle-valve spring

8

Air-valve spring

9

Throttle needle

10

Air valve

II

Throttle valve

12

CarburettOr

body

13

Air-inuke tube

14

Pilot jct

IS Needle jct

16

Jct holder

17

Main

jet 18

Float needle

19

Float

20

Float-dumber wa,hcr

21

Float-chamber body

..

Filter

23

Banjo union

24

Banjo bolt

2s

Float spindle

26

Throtde-<top adju,ting sc=v

27

Pilot

-

air adjusting screw

28

·o·

Rings

29

NCC<!le clip

30

Mixing-clwnber top for cwo

f<molco

JI

Plug for mixing-chamber top

32

·o·

ring for flange

~iling

C CARBURETTOR

I

Plate No. Port No. Oe.scription Qty. S,n No.

I

SILENCERS-cont

i

nued

06.0348 Silencer damping bolt nut 2

Jl

•

06.0563 Silencer stay left hand 2

I

J26 0613053 ,0564 SSilencer ilcnc:.r stay rlastay bolt ht hand

•

2

18202 Silencer

:ft

bolt washer ••.

•

Jl

•

06.0863 Silencer t (bracket to frame) 2

J33 000010 Silencer bolt wuher •..

•

J3l 06.0029 Silencer bolt nut 2

J25 J31 06.0622 Silencer rubber mountin,c

•

J27 JlO 000011 SJlencer rubber mouncing wa.sher 8

J28 J29 06.0348 Silencer rubber mountin& nut 8

E.3231 SIiencer suy bolt nut •..

•

CHAINS

06.0366 front chain

017376 Rnr chain (19 teeth sprocket)

18257 Contact breaker chain

•

17806 Camshaft chain

:::

-..

033156 Rnr chain (ll tffth sprocket)

GEARBOX

FIXING

PARTS

1

•

367 Fixina: bolt top I

030023 Fixinc bait top wuhcr I

06.0

•

20 Fixinc bolt top nut I

06.0597 Pivot ttud

r

000008 Pivot stud washer

...

2

06,0625 Pivot stud nut 2

16997 Gearbox adjuster I

E.3231 Gearbox adjuster nut 2

06.0595 Gearbox adjuster Cr'OPhead ... I

000010 Gearbox adjutttr crosshead wuher I

06.0029 Gearbox adjuster crosshead nut I

GEARBOX

SHELL

06.05

•

3 Gearbox complete (las clutch and kldutart)

07 06.0808 Shell with two bushes and studs

0

•

7 0

•

0

•

67 Kic.kstart cue (Inner), ..

056 06.07

•

0 Kickstart cover (outer)

D

•

6 0

•

0030 Inner case 1asket

D

•

8 0

•

0055 Outer cover 1asket

DJS 0

•

0138 Drain plug

DI

•

000200 Drain plug wuher

087 0

•

0137 Oil level plug ... 086 000203 Oil level plu1 wuher ...

066 0

•

110

•

Inspection cover

067 0

•

0057 Inspection cover 1asket

065 000

•

50 Inspection cover screw

ooosn

Klcluurt-cue dowel . , • 2

Oil 0

•

0064 Klcluurt-case stud

.

.

.

2

08 000271 Kicksta.rt-case stud 5

089 00000

•

Klckstart-case stud nut 7

ooosn

Klcksta.rt-cover dowel 2

068 000'482 Klcksta.rt-cover screw 5

GEARS

AND

SHAFTS

OJI 06.038

•

Gearbox malnsha.ft I

012 0

•

0025 Gearbox laythaft I

-023 0

•

0

•

22 Main gear with bushes I

039 0

•

0026 M-alnshart first gear

...

I

DJS 0

•

0

•

18 M-alnshaft second gear I

024 0

•

0012 Malnshaft third gear ... I

D

•

O 0

•

0115 Layshaft flrst ,ear I

038 0

•

0019 LaysMft second ,ear ... I

037 0

•

0

•

20 laysh>lt thl,d gear I

036 0

•

028

•

laysha.ft top gear pinion I

0

•

0062 Main drivin& gear bush ... 2

0

•

00

•

8 Malnshaft second iear bush ... I

0

•

00

•

7 Layshaft third gear bush I

0

•

0046 Layshaft fint aur bush I

II

-D

GEARBOX

12

-•

Plott No. Part No. Oescri#)tion Q1y. Bin No.

-

GEARB

OX B

EARING

S

AN

D SE

AL

S

I

D17 040Cm Main gear ball bearin& ... . ..

I

D7S 0@99 Mainshaft ball bearin& in kicksurt ca.se

I

•

D22 0.0100 Laysha.ft ball bearing in shell

2

D9 0@56 Cam plate/quadrant bush in shell

I D16 0.01)2 Main gear bearing oil sal . .. . ..

2

D10 0.0129 Quadrant and cam plate "O" ring seal

I

077 0-I0-\7) Kkksurt sp·1nd\e 'ousn in Xicksun.

°"

...

049 0@61 Footchange spindle bush in kickstart case ... I

-

070 o-l0-\72 KickJtart spindle bush In cover I

I 093 0@63 Footc-hange spindle bush In cover ...

I OSI 0@79 Ratchet spindle "O" ring ... ... . ..

092

-

Footchange spindle and pawl carrier "O" rin& I

069 O@OS Kick.start "O" ring I

-

GEARBOX

S

PRO

C

K

E

T

06 040480 Gearbox sprocket (final drive) 19 teeth

tin.

x 'in.

...

.

I

06 06.0721 Gearbox sprocket (final drive) 21 teeth in. x in.

"·

I

-

0.0131 Gearbox sprocket spacer I

OS 0@70 Gearbox sprocket nut I

04 0@76 Gearbox sprocket lock washer I

03 000-4SO Gearbo)( sprocket lock washer screw I

•

GEAR

C

HANGE

026 0@18 Cam plate only I

O@IS Spindle only .•. I

031 0.0109 Quadrant assembly I

027 030 000174 Washer for cam plate and qu-adrant spindle 2

029 028 0.0136 Screw for cam plate and quadrant spindle _l

D34O33 0@22 Sel~tor fork ... l

025 O@)S Selector fork shaft DSO 0.0111 Ratchet gear assembly

032 0@78 Knuckle pin roller

088 0@38 Gear cha.nae p-awl sprin&

DS2 0.0110 Pa.wt carrier assembly

0@02 _{Pa.wl carrier only} 0@67 Pawl carrier pin

097 0@24 Footc:hanae pawl

DH 0@-49 Circ.lip for pawl

o.()066 _{Ratchet spindle}

054 o-l0-\79 Gur chanse return spring

D53 0.0l)S Return sprinc washer

DSS O@S2 _{Gear chanse stop plate} D73 <Ml~ Stop plate sc.rew . .. . ..

on

014117 Stop plate screw spring washer 2

D57 06.0929 Footchange pedal . . . . .. _I

058 <HOOe6 Footchange pedal rubber _I

060 O.OI0S Footchange pedal bolt ..• _I

063 <MS062 Footchange pedal bolt washer _I

D"4 OOOOOS Footchange pedal bolt nut _I

DS9 O@SI Gear Indicator ... _I

062 0.0137 Gear Indicator screw ... _I

061 000012 Indicator screw wuher _I

018 0@34 _{cam plate plunger ..•}

I

D19 <MO+l2 cam plate plunger sprini _I

020 0@36 Ca.m plate plunger bolt _I

CL

U

TCH

06.0HI Clutch complete _I

E 06.0742 Clu,ch sprocket _I

El 06.07-44 Clutch back plate ... . .. _I

E57911 06.070 Clutch friction plate bonded

•

e.

810 06.07-46 Clutch plain plate ... ₃

E 2 06.074S Clutch pressure plate ... ... ... ... I

E • 06.0770 Clutch spring and clutch spring centre assembly ... _I

E 5 06.03()6 Clutch adjuster ... •.. ... ... ...

_I

£ ' 06.000S Clutch adjuster nut

...

_I

G•

06.074) Clutch centre ... _I

E2 DI 0.037) _{Clutch recainin& nut :::}

I

ao

02 0.0)74 Clutch retaining washer

I

mo,e

06.07S2 _{Clutch locating clrdip}

I

El3099 06.0747 _{Clutch locatinc spacer}

I 13

-,_

....

hnNo. 0ncl'IJ)fJIM

CLUTCH

-continued

06.0894 Clulch ,trum -031 ,n . . . All

06.09'5 Clulch ,.,um -048 1n. AR

06.0750 Clutch ~ar-,n1 I

06.0753 Cl1.tt~ bM,-,n, c,rchp Inner I

06.075-4 Clutch ~ n , <.irchp o..,ter • I

06.0751 Clutch 1pr1ng Circltp ... I

060756 Or,ve ptn (bac.k plate to sprocket) 2

CLUTCH OPERATING

PARTS

::, 0400,j.4 C wt<h rod I

Del 06.0715 Opent1n1 lever

..

I

07' 04005, Operaun1 lever body I

010 040003 Operat,11& body kxk1n1 r,nc I

079 040031 Openun1 ball .. I

o.3 040060 Operauna roller I

~ 040065 lllol er s Nve I

-

095 000457 Roller ,c,..w

..

I

091 0118'44 Roller screw nut

...

..

I

KICKSTART

-

045 0404n Kiduurt u.1-e with

bus"-040146 Kicksurt bole bush 041 040017 Axle pawl

04) 040033 Pawl P'" 04< 0400<4 Pawl spttnc

-

042 IM0069 Pawl pluncer

ON 040042 Axle.stop 0,5 040071 Axle am 096 040041 Axle cam rivet

096 040414 Axle stop rivet

-

076 040023 Ha,nshatt nut. kicutart end

06.0S98 Kldc.surt crank anembly-fotdmg type 091 06.0418 Klclatart crank only-(oldin& type ..•

033219 K•d1.san: peo.a_l n,bbet' 0429)

•

Fold1n1 cnnk ~al pin

-

06.0550 P-6&1 p,n domff nut 040433 h>cfai pin spnns was~r 000010 P.clal pln platn washer •

090 0605'9 Crvik,to-ule cla,npin& bolt ••

071 040475 Kt<burt cnnlr return spnnc

-

FRAME

06.0406 Fnme

..

I

SWINGING ARM

•

Ft 060441 Swln11n1 arm only I

Fl fJ 06.0971 a.r,n, ca, wutie.r I

000051 Gruse nipple • I

Fl) 06.0317 Oil sertw plu& ... I

-

Fll 000012 O•I screw plu1 washer I

Fil 06.094, hanna: end cap left hand I

Fl6 06.0868 6tarln& tnd eap rll,ht hand ... I

FIi Fr, 06.0449 hann& tnd a,p " .. rlna: • 2

Fll 06 0973 hann1 ap rod auembled I

•

Fil Fl7 06.0447 Swlng1n1 arm ba.l'in& 2

FlO 06.045) Swlng1n1 arm t,p1r.dle I

06.0446 Sw1.r,11n1 arm beann1 to•er •• 2 Fl4 FIS 06.04., Swlng1n1 arm btarinl "'O" rln1 (larat) 2 FH9 06.0650 R.tar chain adjuster 2

f6 FIO 06.0651 R.ur chain adtvster nut 2

•

REAR

SUSPENSION UNITS

06.0461 R.tar suspension umt .. 2

06.0465 II.tar s1.1spenslon 1.1nit top bolt 4

•

000010 lit.ear suspens,on unit top bott washer 2

06 0029 kear suspension unit top bolt nut 2

06 046) II.tar suspe.nsk>n unit bottom bolt ... 2

23291 ~eM sinpem~ unit bouom bolt wuhe.r •• 2

n636 R.nr suspcnsM>n un,t bottom bolt washer 2

06.0029 II.ear suJpe;nsion unit bottom bolt nut 2

IS

•

,tare No. Port No. Oescriptlon Qty. 8in No.

•

CENTRE STAND

06.0S89 Centre stand I

06.0629 Centre sund bush 2

•

000009 Centre stand washer ..• 4

06.0630 Centre stand bolt 2

06.0631 Centre stand bolt nut 2

06.0588 Centre stand sprin& ... I

•

PROP STAND

06.0766 Prop stand I•&··· I

033278 Prop stand pivot I

033279 Prop stand pivot circllp 2

•

06.0765 Prop stand clip lug ... I

06.0779 Prop stand clip lug stud I

06.0348 Prop stand clip lug stud nut •. , 2

000011 Prop sund clip lug stud wuher 2

06.0768 Prop stand spring I

....

•

::=OOTRESTS

06.09+! Footrest support plate left hand I

06.0945 Footrest support plate right hand I

•

06.0471 Footrest support spaur 4

06.0472 Footrest support spacer 2

06.08S8 Footrest 1upport bolt 2

000010 Footrest support bolt washer 4

06.0029 Footrest support bolt nut 2

Fl I 06.0475 Footrest left hud I

•

FS 06.0473 Footrfft right hand I

06.0626 Footrest fbt:lnc stud . .. . .. 6

000011 Footrest fixing stud washer ... 6

06.0348 Footrest Axing stud nut 6

Fl, F4 19983 Footrest rubber 2

•

19984 Footrut splndle I

FRONT

FORKS

06.0990 Fork complete ... I

•

G29 06.0335 Handlebar lug , .• I

Gl 19021A Handlebar lug dip 2

GI 06.0333 Handlebar lug c-llp alien s<:rew 4

G2S 06.03+1 Fork crown ... I

030517 Transfer "Made In Enaland" ... I

•

G

•

2 030098 Handlebar lug Intl race I

030097 Fnme ball race top I

030097 frame ball nee bottom I

G40 030098 Fork e:rown ball nee ... I

000021 Steerln& ball •.. 36

G41 17429 Ball race washer 2

G4l 15628 Ball race dust cover I

G+I 06.0341 Head nut I

G4 15627 Head nut washer I

G3 06.0340 Had nut top , .• I

G26 060336 Fork crown pif\Ch stud 2

G27 06.0337 Fork crown pinch stud nut 2

GS 06.0345 Inner tube top bolt 2

GJO T.320 Inner tube top bolt wuher •.. 2

G33 031544 Top cover tube left hand I

031545 Top cover tube right hand ••. I

G32 T.597 Top cover tube spigot rubber 2

25117 "R.oadholder" transfer 2

G39 030531 Bottom cover tuM 2

GJS 060760 Bottom cover tuM seal 2

G37 06.0762 Bottom cover tube Wflher 2

G21 000451 Bottom cover tube screw 6

G2l 000190 Bottom cover washer 6

-G2

•

06.0350 Slider extension 2

06.0351 Sllde.r left hand I

GlJ 06.0352 Sllde.r ri&ht hand I

06.035-4 Sllder drain plug 2

000203 Slider drain plug washer 2

060353 Slider pinch stud I

06.0348 Slider pinch stud nut ... I

~

GIi 060299 Oimper tube ...

2

I

_{Plate No • Port No.}

Description _{Qty. 8,n No.}

•

~•M:)~,;

'\C<;:)'\l.,._

'i..-tontinu~~

Gl6 06.0359 _{Damper tube anchor bolt}

2

Gl7 T.1009 _{Damper tut>e anchor bolt ~her}

2

I

Gl8 T.81

•

Damper tub. anchor boft washer

2

GI0 06.0360 Damper tube cap

2

G9 _06.03

•

_{6 Damper rod}

2

G7 06.03

•

7 Damper rod lode nut ...

2

Gl3 1

•

1188 Oa.mper valve ...

2

I

Gil 1

•

119 Oa.mper valve stop pin

2

GI

•

03058

•

Damper valve seat

2 Gl5 06.03

•

8 Damper valve seat nut

2

G31 06.0302 Main fork tube

2

G3

•

1n13 Main fork tube oil seil

2

I

G35 _T.10

•

_{9 Main fork tube: oil seal washer}

2 G36 T.1055 _{Main fork tube ,:uide bush ...}

2 Gl9 T.10

•

8 Main fork tube bush bottom

2 G20 1

•

298 Main fork tube bush clrclip ...

2

G6 18813 _{Fork spring}

--.:::

2

•

GS 25003 _{Fork spring locatin& bush}

2 G

•

5 020

•

63 Fork 1aiter ... ...

2

G28 030175 Steering lock (with 2 keys)

I

I

H2 HANDLEBAR

06.

on9

H;1ndlebar {Export)

06.078

•

Handlebar (Home)

I

FRONT MUDGUARD

06.058

•

Front mudguard (Home)

I 06.0583 Fronr mudguard (Export) .. . . ..

I 06.0356 _{Front mudguard bridce stud (Slider)}

•

I

000012 Front mudguard brid&e stud wasf1er

•

06.0355 _{Front mudguard brid&e nud nut}

•

06.0619 _{Front mudguard stay, front ...}

I 06.0619 _{Front mudguard st:ay, rear ...}

I 06.0357 _{Front mudguard stay bolt-slider}

•

I

000011 _{Front mudiua.rd stay washer}

•

06.0677 _{Front mudguard stay bolt to mudiuard}

5

000039 Front mudiuard stay bolt washer

5

_,

000190 Front mudiuard stay bolt wuher

5

06.0678 Front mudguard stay bolt nut

5

I

REAR

MUDGUARD

06.0S07 Rear mudguard ...

I

000012 06.0

•

03 Rear mudguard fixin& bolt washer Rnr mudguard flxinz bolt nut ...

06.0652 _{Rear mudguard-horn bracket bolt ...} 06.0862 _{Rear mudguard-horn br-acket bolt nut}

I

FRONT NUMBER PLATE

OJ 183S Front number pfate

I

18755 _{Front number plate bead}

I 011836 _{Front number plate stan<hion}

2

I

000012 Front number plate stanchion washer ₂

000005 Front numt..r plate stanchion nut .•.

2

000861 Front number plate screw

2

REAR NUMBER PLATE

I

06.06

•

6 Reu number plate

I

06.0327 Rear number plate bracket bolt _I

000012 Rear number plate bracket bolt washer

2

0330S7 _{Rear number plate bracket bolt nut}

I

I

06.06

•

•

Number plate falrinz ...

I

021S03 _{Side reflector (rear)-Red}

i 03

•

-013 _{Side reflector (front~Amber (Export onl~)}

2

06.0890 _{Side reflector (front br-acket (Expon only}

2

06.06

•

3 Number pf ate fairinz spacer ...

2

f

06.0909 Rear lamp screw 2

Plate No. Port No. Oescr,ption Qty. &in No.

HAND BRAKE AND

AIR

LEVER

H4 06.0690 Front brake and air lever assembly ..• HS 18-754 Front brake lever ~

H26 06.0061 front brake lever y

Hll 18--087 lever pivot screw

H21 18-053 Pivot screw nut H9 12-556 Air lever only ...

H7 12-619 Air lever body ...

HlB 12-607 Air lever central body

H~ 12-606 Air lever cap ...

HB 12-033 Air lever sprln& washer H25 11-013 Body dampln& screw ...

H27 11-014 Body dampln& screw ...

023707 Brake lever trunnion ...

HIS 18-1005 AdJuster for cable H17 18-1066 Nut for adjuster

CLUTCH

LEVER

....

H24 06.0691 Clutch lever assembly I

H23 18-751 Lever only I

HIS 06.0062 Body only I

Hll 18-087 Lever pivot screw I

H21 18-053 Pivot screw nut I

Hl9 12-595 Lever body clamp I H20, Hl6 11-014 Body damp screw 2 023707 Clutch lever trunnion I

HIS 18-1005 Adju.ster for cable I

H17 18-1066 Nut for adjuster I

TWIST

GRIP

H3 016658 Twist &rip assembled ...

HI

•

16-060 Body (top half) ...

Hl3 16-061 Body (bottom half) ...

HIO 16-091 Rotor only ... ...

Hll lf-013 Clampln.& screw-lone HII 11-014 Clamplnc screw-shore:

16-008 Friction sprin&···

16-009 Friction sprin& sc.rew 16-010 Sc:rew lock nut HI0 16-070 Plastic rotor crip

HI 16-069 Plastic dummy &rip

HI 023740 Dummysrip H30 026476 Slotted abutment

BRAKE

CABLE

06.0924 Front brake cable as.sembled (Home) 06,0918 Front brake cable assembled (Export)

013 06.0-481 Rur brake cable as.sembled •.•

CLUTCH

CABLE

06.0930 Clutch cable assembled (Home) 06.0919 Clutc,h cable assembled (Export)

AIR CABLE

031614 Air cable-handlebar end !Home) ..• I

06.0908 Air cable-handlebar end Export) ... I

03314-4 Air cable-orburettor end ... l 018956 Midway adjuster I 019814 Jun«lon box for control cables I

THROTTLE CABLE

06.0923 Throttle cable-handlebar end (Home) I

031611 Throttle cable-handlebar end (Export) I

033145 Throttle cable carburettor end l 018956 Midway adjuster I 019814 Junction box for control cables I

Plott No. Port No. Oescr;ptron

OIL

PIPES

Jl7 06.0638 Junction block and oil pipes ... JlS 031044 Junction block gaske:t

030+18 Junction block bolt

J3 0009S0 Oil feed hose-)¼ in, ••.

000950 Oil return

hos...+½

in.

J2, J

•

02ll76 Oil reed a.nd return hose ferrule 13786 Oil return pipe adaptor washer 21287 June-non block dowel... J38 06.0S92 Oil feed pipe filter assembled J39 E.66

•

0 Oil feed pipe filter washe.r

...

JI 06.039• Roc.ker box oil feed pipe

Jl6, J

•

0 18101 Rocker box Oll feed pipe Nnjo bolt

)6 T.108• Rocker box oU feed plpe ba.njo bolt washer

JS 0181SS Rocker box on feed pipe clip

TWIN SEAT

06.0S0I Oual sea.t

06.0503 Oual seat (Onns•)

06.1050S Dual seat (White} 06.0695 Dual seat fi,clng nut pin 016 06.06•7 Dual seat fixing nut ...

E.67

•2

Dual seat brac.ket support washer ... 21852 Dual sut rubber buuon

PETROL TANK

)9 J

•

I J7 JS J

•

•

JI0, J

•2

Petrol tank Reserve transfe:r .. .

Petrol tank filler cap .. .

Peuol tank filler cap pin Petrol tap lmain) Petrol tap (reserve) ...

Petrol tap wuh•r Petrol pipe left hand 4 in.

Petrol pipe r11ht hand l¼ in.

Petrol pipe "T'" piece ...

Petrol pipe to "T" piece 7¼ In. Petrol pipe ferrule

Petrol pipe nipple Petrol pipe union nut

Petrol tank mountin& rubber strap ...

Petrol tank bolt rubber Petrol tank bolt nut ...

Petrol tank support rubber ...

Petrol tank bolt washer Petrol tank bads•

....

06.0

•

96 00919S 06.0681 06-0882 03315S 0317

•

6 000183 00095

•

19

•

02 0118

••

19

•

02 06 057S 22017 000513 06.0

•

98 06.06

•

8 06.0797 027138 01

•

999 06.0

•

99

06.0500 Petrol tank badge adhesive ...

COLOUR MUST BE QUOTED WHEN ORDERING PETROL TANKS

OIL

TANK

N2 06.0SI I Oil ta.nk only .•. NI 02S3Sl Filler cap

N16 06.0668 Oil tank drain plug

NIS 000200 Oil tank drain plug washer ...

NS 0009S3 Oil level Indicator hose-lf In. N

•

,N6 06.0576 Oil level Indicator hose ferNle

06.093S Oil tank flllin& transfer

Nl 06.0636 Oil tank rubber mounting (stud)

0JJ0S7 Oil tank rubber mounting nut 000011 Oil tank rubber mounting washer ... 06.0916 Bole. $pacer

NI

•

06.0811 Oil tank mounting rubber grommet

19629 OIi tank breather pipe. unk to air file.er 7½ in.

CHAIN OILER

06.088S Chain O.ler regulator ...

017 06.0881 Chain oiler bnc.kec. ... 06.0

•

W Chain oiler bracket spacer ...

13580 Chain oiler hose., c.ank to regul:ator I

•

In .... 019 13580 Chain oiler hose regulator to bracket 12 In. 021 23580 Chain oiler hose bracket to chain S in.

22

Qty. 8in No.

flate No. Port No. Description Qcy. &in No.

CHAIN

OILER-continued

025392 8eadin& in chalnguard I In. ... . .. I

025 027 06.068-4 Chain oiler regulator end assembled 2

026 06.0887 Chain oiler regulator felt I

028 0008'17 Chain oiler regulator hose l in. I

02302

•

06.0886 Chain oiler regulator hose dip 2

029 06.0920 Chain Otler hose clip ~ in. dia.)

•

020 06.0921 Chain oiler hose clip

¼ in

. dia.) I

PILLION

FOOTRESTS

06.0616 Pillion footrests bare ... 2

06.0617 Pillion footrest bolt 2

033057 Pillion footreSt bolt nut 2

0

•

2569 Pillion footrest rubber 2

06.0

•

87 Pillion footrest lug 2

06.0618 Pillion footrest lug bolt 2

000010 Pillion footrest luc bolt washer

...

..

.

2

06.1559 P1ll1on footrest assy, pairs 1

FRONT

CHAINCASE

06.0711 Chalnc:a.se-crankeue gasket ... I

06.0628 Chalncas.e usembled ... I

Kl 06.037

•

Chalnase inner half ... I

K25 012

••

3 Felt washer 2

Kl 06.0375 Chaincase fixing bolt , .• 3

Kl9 06.0368 Chaincase centre bolt washer I

K20 06.0367 Chaincase centre bolt nut (chromed) I

Kll 06.0376 Chainca.s• centre stud I

Kll 000010 Chaincase centre stud washer 2

Kl2 06.0397 Chaincase centre stud nut I

Kl0 06.0399 Cha.incise centre stud shim ... ... AR

Kl6 06.0370 Cha.incase outer half ... I

K23 06.0398 Chaincase band rubber I

K17 06.0659 Cha.incase inspection cap (lcnldon tlminz) ... I

K21 06.0388 Chaincue insp,41Ctlon cap 2

K22 0

•

2025 Chalnca.se inspection cap gasket 2

K18 208

•

2 Chaincase inspection cap gasket I

06.0662 ~nition indicator plate I

Kil 06.038' haincase oil level bolt I

Kl

•

000200 Cha.incase oil level bolt washer I

06.0663 ~nition indiator plate fixing screw 2

K

•

06.0395 ha.ioase futing plate ... . .. 3

REAR

CHAINGUARD

01 06.0

•

56 Rear chainguard I

OS 06.0

•

59 Rear chaincua.rd front bolt I

06 000012 Rear c.ha.inguard front bolt washer ... 2

07 033057 Rear cha.inguard front bolt nut I

012 06.08

•

3 Rear chaincuard extension ... I

010 06.0

•

59 Rear c.haingu-ard rear bolt ... I

09 000012 Rear chainguard rear bolt washer 2

08 033057 Rea.r c.hainguard rear bolt nut I

BATTERY BOX AND

CARRIER

033057 Battery carrier bolt nut I

06.0327 Battery earth bolt I

000012 Battery earth bolt washer I

J

•

l 06.0533 Battery carrier rubber i::ad ... I

J

•

5 06.0867 Battery carrier rubber side pad 2

06.0533 Battery carrier rubber rear pad I

06.0568 Battery strap assembled I

Jl3 06.0615 Battery tray usembled I

06.08S8 Battery tray bolt (to frame) ... 2

000010 Battery tray bolt washer

•

06.0029 Battery tray bolt nut ... 2

JI I 06.0927 ChaJn oiler clip (battery tray) 2

06.06n Chain oiler and ha.mess clip bolt I

000039 Chain oiler and harness clip wuher 2

06.0678 Chain oiler and harness clip nut I

2

•

L FRONT WHEEL

"

!Jilll!I,

r,nm,

t>es<f'iJll)on "ts)'

--·

•

FRONT WHEEL

06.09&4 Wheel complet~ess tyre and tube

...

I

06.0985 Wheel bar• I~ fittincs

...

I

18350 Rim only WM2•19 I

•

20063 Spoke ... ... 20

20061 Spoke ... 20

021693 Spoke nlpple ... ... 10

l21 06.0364 Front hub shell only I

ll7 1n21 Baring r!J;ht hand I

•

lll 010100 Bearing I t ha.nd I

16783 Bearinc space.r ... I

l2

•

06.0363 Bear-in& lock rinl ... . .. I

\.I• £ . ...S t.ear\nc te\t wu u ..• . .. 'l.

ll3 E.6889 Bearlnc felt washer retalnin& rinc I

•

LIS 19719 Oil reu.inin& washer ... I

l25 18551 Oust cover ... . .. I

ll8 19646 Burin& spacer assembled I

ll6 06.0361 Front wheel spindle •.. I

l

•

9 06.0361 Front whet:I spindle nut I

•

ll7 06.0000 Front wheel cover ptate I

E.S944A Bra.ke plate packln& washer •..

...

~

AR

ll

•

06.0009 Brake expander l

l

•

S 06.0006 Bnke shoe with linings 2

06.0812 Brake shoe tining only 2

•

000113 Bnke shoe llnln& rivet Set I

•

l

•

6 06.001

•

Brake shoe spring 2

06.0013 Brake shoe stlpper 2

L36 06.002.S Expander lever I

us

06.0027 Expander lever short. .. I

~

Ll7 L38 000010 06.0029 Expander Expander lever lever washer nut 2 2

l

•

I 06.0015 Expander lever tie rod I

L

•

2 033057 Tie rod lock nut I

l39 06.0018 Yoke left hand thrud I

l

•

O 06.0019 Yoke rlght h1.nd thread I

l30 06.0789 Air Inlet cover I

06.0020 Air Inlet gauze I

06.0021 Air exit gaun ..• I

l31 06.0787 S.tf tapping screw I

•

06.0MS Air exit cover ... I

l

•

l 06.0SSl Yoke pin 3

l

••

06.0553 Yoke pin clrc-llp 3

l28 19680 Expander bush

•

l32 06.000

•

Torque stop pivot pin I

06.0005 Torque stop pivot pin nut I

1111

06.1005 Front brike cover plate c.omplete I

2139

•

Pivot pin wuher 2

019512 Pivot pin clrcllp 2

REAR WHEEL

•

06.0986 Wheel complete

...

I

06.0997 Wheel bare, less fittings

...

I

18350 Rim o,,ly WMl-19 ... I

20063 Spoke-long head ... 20

II

021693 20061 Spoke-short Nipple ... head

...

... ... 20 10

Ml 06.0313 Hub shell only ... I

MS 06.0319 Brake drum (sprocket} I

M8 06.0323 Brake drum sleeve nut l

•

MIi 1n21 Hub bearing left hand I

MIO 010100 Hub bearing right hand I

Ml6 1823

•

Hub bearing spacer ... I

Ml

•

06.0317 Hub bearing lock ring I

Mil E.6889 Hub bearing wuher ... I

Mil E.6885 Hub felt washer 2

MIS 1971

•

Hub felt retaining washer I

M9 18231 Inner sleeve I

Ml7 06.0291 Brake drum r-etalnlng stud I

I'll 18),48 Hub disc .. , I

Ml 25100 Hub disc hammer drive suew 6

M

•

18731 Hub disc crommet 3

M20 06.0289 Rear wheel spindle I

Mll 19266 Spindle wuher 2

Ml9 06.032

•

Spindle spacer ... I

Mn 06.0292 Spindle nut I

-

Plott No. Po;t No. Otscripdon

REAR

WHEEL

-<onelnued

M2) M)O Mll Ml6 Ml7 M38 Ml4 M32 Ml5 Ml5 M26 M27 M29 06.0332 06.0704 06.0325 06.0326 14454 14506 06.0327 06.0)14 06.0828 06.0790 E.5061 E.5832 19765 000010 06.0029 06.0))4 E.5276 06.0806 Cover plate

Bnke lever return ,prln& Torque pivot pin Torque pivot pin nut •..

Pivot pin retaining plate Pivot pin realning plate wuher Pivot pin retaining plate bolt Brake cam

Brake shoe Brake lining ... Brake lining rivet Brake shoe sprln& Expander leYer Expander leYer washer Expander lever nut

CoYer plate spacer outer CoYer plate washer ...

Rear brake yoke trunnion

BRAKE OPERATING PARTS

02

06.0479 06.0780 06.0797 06.0781 06.0796 06.0552 06.055) 06.0806 06.0482 06.0481 06.094) 06.0651 021590 Brake pedal ...

Rear brake lever roller

Oil 011 04 OJ

SPEEDOMETER

H6

Rear brake adjuster nut Rea.r brake adjuster collar Rear brake yoke assembled ... Yoke end pin ..•

Yoke end circlip Yoke trunnion .•.

Rear brake cable

Bott lcxatin& grease nipple

Brake pedal stop bolt Brake pedal stop bolt nut Bn.ke pedal pivot washer

MIS 06.0675 06.073) 06.0801 25087 06.0510 06.0627 13270 0)()208 Spttdo head MPH 5peedo h"d KILO

Speedo tight lead

Speedo drive cable

Instrument case

Speedo geirbox

Speedo gearbox spacer ... ... ... . .. Speedo gearbox (with KILO speedo head 06.0733)

HEADLAMP

188218 504665 06.0798 06.0799 06.0800 0)1540 0)1555 55)248 144921 534296 )818</ 54140331 281 549450-4) )5710 516798 55~02 54573590 446 98<) 54523999 549542n Fuse 25A •·· •·· •·· ··· Clio. lens re1a1ning (p4tg ot 101

Headlamp with harness (Home and U.S.A.) Headlamp with harness (Fren<h) ...

He~lamp with harness (Continental) Hudlamp bott washer

Headlamp bolt spacer

Headlamp rim ... Screw, fixing rim Plate, fh<ln1 rim

Warning licht body usembly Sealing washer, warning li&ht

Bulb, warning light ...

Bulb holder warninc light Li&httng switch

L11ht unit

Bulb holder, main Bulb holder, pilot

Bulb. main Bulb, pilot Body Harness ... 28 4\:""

Qty. 8in No.

Plote No. Pott No. Otscription

Q1y. 8in No.

REAR

L

AMP

2'4840 Rear lamp (Lucas 679)

I

54577109 Lens-Red

I 2 572211'1 Len.s screw

54571677 Lens ieating guket ...

I 5

•

5H348 Bulb holder with reflector

I

I 380 Bulb

06.0909 Rear lamp screw 2

06.0810 Rear lamp Ind I

H

OR

N

I

032010 Electric horn

06.0865 Fixing bott ... 2

000012 fixing bolt washer

•

Oll057 Fixin.g bolt nut 2

06.0652 Horn bracket/mudguard bolt

I 06.0862 Horn bracket/mudguard bolt nut

I

....

STOP

L

I

GHT

I

031621 Stop light switch

06.0677 Stop light .switch screw 2

000039 Stop light switch screw washer

2 06.0678 Stop light s-witeh screw nut ...

2

06.0810 Stop light switch cable ... I

06.0693 Stop light switch lead bracket

.

..

I

A

L

TE

RN

ATOR

54021027 Alternator (rotor and sutor)

I

KS

•

720SA Stator only

I K15 54213901 Rotor only I

Kl

06.0903 Alternator grommet •.. I

K28

06.0386 Stator stud 3

K27 06.0377 Sutor stud spacer 3

000011 Sutor stud washer

..

.

3

K26 06.0700 Sutor stud nut

3

Kil 06.0402 Rotor spacer

.

.

.

I

K9, Al

•

O 20948 Rotor key

I

K6,AH 24948 Rotor washer •..

I

K7, A7l 06.0387 Rotor nut I

KIi 06.0664 Rotor shim ·036 In. AR

KIO 06,0665 Rotor shim ·010 in. AR

06.0572 Contact breaker complete

I 5+119827 Contact breaker set •..

I

06.0573 Condenser pack I

06.0720 Contact breaker bolt ... I

T.2221 Contac:t breaker bolt washer

I 015306 Contaet breaker bolt washer

I

029983 Coot.act breaker fixing K:rew 2

02998

•

Contaet breaker fixing screw washer

2

034051 Conu« breaker shaft

I 030080 Contaet breaker shaft pin ...

I 033007 Contaet breaker shaft sprocket

I 033068 Conta<t breaker shaft bearinc

I

034052 Contaet breaker shaft burlnf I

034053 Contact breaker shaft oU sea I

034055 Contact breaker shaft thrust washer I

034049 Contact breaker housing I

030081 Contact breaker cover

..

.

I

19429 Conuct breaker cover irommet

.

.

.

I

OJJ056 Contact breaker cover seal ... I

03008

•

Contact breaker cover clip ...

I

2S105 Contact breaker housin& fixln& bolt ... I

010706 Contact breaker housing flxln& bolt washer I

OISl-06 Contaet breaker houslnc fixln& bolt washer

I

E.3229 Contact breaker housln& fixln1 bolt nut ... I

T.2191 Contact breaker housln& flange 1-asket I

T.lHS Conuct breaker houslnc fixing stud ... 2

11796 Contact breaker housing fixing stud washer 2

E.3231 Contact breaker housing fixing stud nut ... 2

06.0946 Condens.er pi,ck fixing screw ...

2

000039 Condenser pa<k fixing screw washer 2

06.0678 Condenser pac:k fixin& screw nut 2

03107S Capi,cltor ... I

031080 Capacttor spring I

I

_""'""'°·

,art No. 0eKriplJOtl Qty. 8mHo.

BATTERY AND

FITTINGS

0 ) - llln•,y l'UZ5A

.

..

I

RECTIFIER AND ZENER

DIODE

02'604 '-ec:tlft.r w,th nut (Lucas

•

9072.A) I

015306 Rectifier washer I

0)3057 kert,n.r nut I

060649 Re<CJfler bracket I

000011 Recufler bracket washer l

06 0J.48 Recvflitr bradet nut .. I

O))OS7 lllectifitr bracket and battery carrier fixln& nut I

060)17 Rewr,u bndet and ban•ry ean.h bolt .. , I

000011 Recufier bracket and battery earth bott washer ... I

030051 Z.e.Mr dtOde ••• •• . .. •• · ... ... I

06.0859 Zener diode bolt I

060544 Zen.r dtOde hat 1:1nk plate •.• l

06.0541 Zener diode hut sink ~ate spKer ~·· I

06085) 2tMI' d.ode bracket . I

015306 Zener dk>dt wuhe.r .. I

Ol>OS7 Ze.nu d>Ode nut I

06.0847 Zener dk>dt "Rotolok" I

06.0697 Cool

2

06.0699 Coil Rxlnc bolt ••• l

045062 Coil ftxinc bolt wuhtr

•

033057 Coil fix.Inc bolt nut 2

060803 Cool blade

•

06.069

•

CO.I brae.kit tpaur

•

SWITCHES AND ELECTRICAL SUNDRIES

06 0802 En1tn1 earth tad ... .. . .. ... I

06.on1 latt.,-y eart.h bolt (rectifier bruktt fix.In&) .• I

000012 latury ...in bolt wuhu (rect.if,w brac:ket fh1.1n1) I 06 osa5 H.T. cabte for 1par1dn1 plu&··· ... .. ... 2 06 0834 S.,.,k1n1 plus (Cham.,- N 6 Y) ••• 2 36'403A Ammeter ... ... ... .• I

032220 S.,.,k1n1 plus

'°".,

i••ppreuod) ... 2 Olllll Spart<ln& plui CO'ttr unsuppressed) 2 06 078$ Dipper switc: a.nd horn IWttOtl ... I

0))016 l&nition ,witch ... . .. I

03304

•

IC""'°" •wi~h lock (with 2 keys) I

000951 ~nit1on ,witch sleeve lff In. I

t

1128$ l"Offll'Mt•harnea tO ff"IJ'M 2

06,0809 Grommtt0h1rneu to uJI Medon l

GASKET SETS

06.0910 Gasket set complete .. I

06 0911 Gulttt Mt dec:arbon,11n1 I

06.0719 Timlnc toVtr casket ..

..

I 0

•

101) Od Hal

f

t1mln1 std•) ... I

T.2187 OH seal drivln& skle) ... I

169

•

9 Filte,. body wash•,. I

T 272 011 pump MOllnc - h e , I

0))056 ContKt breake,.. cover suket I

T.2191 Contact b...Uer hous,n, fllnae ps,k•t I 060398 Outtt' portion front chain

we

~ask et .. • • •• I

O

•

l02S fnsp«tion ap psket

ichainc:ue:

...

...

.

..

2

lOt4l lns~ton cap casket chalnai.e lcnltlon tlmlnc) .•. I

T 1084 Roder feed pipe

banto

wuhe,. 6 06 0

•

00 Cyllnde,. head psket ... . .• I

2

•

24, Cylif'de.r base psket I

T20&4 Rocke,. cove,. 1uket , .. I

T2088 Roe.hr CO'ter ps.ket 2

T2083 Rocke!'" shaft folnt washer

•

Tll

•

O R,od.,.-shaft plat.e lolnt washer

•

T,2166 Exhaust pipe nut washer 2 0124

•

)

Felt wuhe.r . . • . . . .. I 06.0711 Guket~halnc:aM to crankcue I

CCESSORY COVER

06.0854 Accusory cover assembled

06.0836 Acu:ssory co.-er bncktt front

•

Plote No. Port No. Oescriprion Qty. 8in No.

•

ACCESSORY

COVER-continued

06.0838 Accessory cover brM:ket rear I

06.0327 Accessory cover bracket bolt •.. 4

•

000012 Acccuory cover bracket bolt washer 4

0330S7 Accasory cover bracket bolt nut ... 4

112 06.08

•

8 Acceuory «>ver "Rotolock" ... I

06.0857 Accessory cover "Rotolock" rubber pad I

JI

•

06.0856 Accessory cover srommet 2

•

REVOLUTION COUNTER

06.0676 Rev. counter head I

030392 Rev. counter dri..-e cable I

•

~-~'

,.___, 11;,;,~n\.~,. \\&'l"I' \UO _I

H6 06.0S10 ln.nrument cue ... I

Al37 06.0710 Rev. counter gearbox ... I Al36 012873 Rev. counter cearbox screw ... 2

Al38 23446 Rev. counter s:earbox washer 2

•

AIR FILTER

...

06.0327 Air fllter fixin& bolt ... I

000012 Air filwr fix.in& bolt washer ... 2

033057 Air filter flxin& bolt nut I

•

033027 Air filter mountinc plau sleeve ₂

NB 06.0902 Air filter front plate uumbled I

N9 06.0815 Air filter back plate assembled I Nil 06.0673 Air filter element I

Nil 06.0816 Air filter perforated plate

...

I

•

Nl7 06.0900 Air filter fixing bolt ... 2

N7 06.0671 Air filter hose ... 2

NIO 06.0327 Air filter bolt (to battery tray) 3 Nl9 06.0925 Air filter bolt locking strip (long) I NIB 000012 Air fllter bolt washer ... 5

""

N20 06.0926 Air filter bolt loc,klng strip (short) ... I

CABLE CLIPS

011907 Rubber cable clip (shore) 4

•

026881 Rubber able clip (long) 2

TAIL SECTION

01

•

06.0502 Tail section I

•

06.0506 Ta.ii section bracket I

06.050

•

Tail section bnicket rubber ... I

06.0359 Tail section bolt I

06.0859 Tail section bolt I

000011 Tail section bolt washer 2

06.086

•

Tail section motif I

•

06.0500 Tall section motif adhesive I

TOOLS

017253 Tool bag

•

06.0820 Spanner 0/E

ff

In. x

t

In. AF

0..0821 Spanner 0/E

n

In. x In, AF 06.0822 Spanner 0/E

fl.

In. x

J

in. AF 06.0823 Spanner 0/E In. x in. AF 06.082

•

Spanner box

r.

in. AF ...

•

06.0922 Spanner box in. x

ff

in. AF

017248 Pliers 021625 S<:rewdriver

017052 Spanner 0/E

i

in. x

¼

in. ... . ..

017053 Spanner 0/E in. x

f

in. ... . ..

•

SBU2f76 Spanner box

-/i

in. x In. ... . ..

024365 Contact breaker screwdriver/iause

019869 Allen key 017252 Plug box spanner 030459 Tommy bar

•

023284 Suspension unit spanner

LTU07 Tyre Lever 2

01711

•

Tyre pump I

5PU/20 Rocker adjusting spanner I

06.0829 Tyre pump shield ... I

IT

06.0989 Toolkit complete less lnflator I

I

I

•

•

•

•

•

_..

~

•

Part No. 06.0934 06J)9~1 06.~7 06.~ 06.~9 06.0992 06.0995 06.0999 06.1015 06.1028 06.1037 06.0859 06.1229 06.~2 06.1359 Oesetiptkln Auto Adva.nc.e Draw Bolt

Engine Sprocket & Clutch Hub Tool

Drift front Enzlne Mountln& ... Drift Rear Enalne Moundn& ..•

Auto Advance Lock Washer .. . Front En1lne Mounting

'tool

.. .

R.ear En&lne Mounting Tool •.• Clutch Tool , .. . .. . .. Clutch Hub Lock

Rocker Shaft E,ctnctor Camshaft Sprocket ExtrKt.Or

Camshaft. Sprocket Bolt

Exh-autt Pipe P.in1 Spanner Head Spanner ... . ..

Cam.shaft 011 Seal Gulde

WORKSHOP TOOLS

FRONT CRASH BAR

06.1275 Front Crash S.r

06.1299 Rear Crash S.r (1969)

-.:

::

COMMANDO

SPARES LIST

SUPPLEMENTS FOR 1969 AND 1970

Pages

36

to

47