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Lumination TM LED Luminaires Light Bar Retrofit Kit Series

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GE

Lighting

Light Bar Retrofit Kit Series

Lumination

TM

LED Luminaires

Installation Guide

BEFORE YOU BEGIN

Read these instructions completely and carefully.

WARNING AVERTISSEMENT

RISK OF FIRE OR ELECTRIC SHOCK

• Disconnect power before installation or maintenance.

• Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed wiring and components. • LED Retrofit Kit installation requires knowledge of luminaires electrical

systems. If not qualified, do not attempt installation. Contact a qualified electrician.

• Install this kit only in luminaires that have the construction features and dimensions shown in the photographs and/or drawings and where the input rating of the retrofit kit does not exceed the input rating of the luminaire.

• Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. Do not leave any other open holes in an enclosure of wiring or electrical components. • To prevent wiring damage or abrasion, do not expose wiring to edges of

sheet metal or other sharp objects.

RISQUE D’INCENDIE OU D’ELECTROCUTION

• Débrancher l’alimentation avant l’installation ou la maintenance. • Le câblage du luminaire ainsi que ses composantes électriques peuvent

être endommagés lors du perçage requis pour l’installation de l’ensemble de mise à niveau à DEL. Vérifiez le câblage et les composants.

• L’installation de l’ensemble de mise à niveau à DEL requiert des connaissances en système électrique d’éclairage. Si vous n’avez pas les qualifications adéquates, ne procédez pas à l’installation et contactez un électricien qualifié.

• N’installez cet ensemble de mise à niveau à DEL que sur des luminaires ayant une construction et des dimensions indiquées sur les photos et dessins et ce, seulement dans la mesure où les spécifications d’entrées de l’ensemble de mise à niveau à DEL n’excède pas les spécifications d’entrée du Luminaires dans lequel il sera installé.

• Seules les ouvertures indiquées sur les photos et dessins peuvent être faites ou modifiées lors de l’installation de l’ensemble de mise à niveau à DEL. Ne laissez aucune ouverture dans le boitier ou le compartiment où se trouvent les composants électriques.

• Afin de prévenir tout dommage ou abrasion aux fils électriques, évitez que ceux-ci ne viennent en contact avec les bordures métalliques ou d’autres ojets pointus.

CAUTION! ATTENTION!

• The Light Bar may fall down if not installed properly, follow installation instructions.

• Wear safety glasses and proper aid during installation and maintenance.

• Les barres lumineuses peuvent tomber s’il ne sont pas installés correctement. Suivre les instructions d’installations.

• Portez des lunettes protectrices ainsi que tout autre protection nécessaire durant l’installation et la maintenance.

Tools Required

• Screwdriver Philips #2 • Portable drill with Philips #2 bit • Wire cutter

Save These Instructions

These instructions do not purport to cover all details or variations in components nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problem arise which are not covered sufficiently for the purchaser’s purpose, the matter should be referred to General Electric Company. GE Lighting does not claim liability for any installation not performed according to this guide or not by a qualified electrician.

• Installation to be performed by factory trained or qualified personnel. Ensure this manual is provided to the installers and users.

• Use this product only in the manner intended by the manufacturer. If there are any questions or concerns, contact the manufacturer.

For Your Safety

Read and observe all CAUTIONS and WARNINGS shown throughout these instructions.

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Table 1: Light Bar Retrofit Kit Contents

Item Quantity

Lens assembly 1

Light engines assembly 1

Retrofit kit accessory bag 1

Mounting brackets 2 or 3

Drill point screws 5

T8/T5 socket hole cover 4 or 8

T8 HO socket hole covers 0, 4 or 8

5/16” white plastic bushing 1

White wire 18 AWG 1.5” / 4cm 3

White wire 18 AWG 23.6” / 60cm** 0 or 1

Black wire 18 AWG 23.6” / 60cm** 0 or 1

Green-yellow wire 18 AWG 23.6” / 60cm** 0 or 1

Red wire 18 AWG 23.6” / 60cm** 0 or 1

Blue wire 18 AWG 23.6” / 60cm** 0 or 1

Violet wire 18 AWG 11.8” / 30cm** 0 or 1

Gray wire 18 AWG 11.8” / 30cm** 0 or 1

**Depending on configuration. See Table 2.

Note: See Table 2 for Light Bar Retrofit Kit components required and required fixture dimensions.

Note: The assembly of the light engine(s) + lens is called a “light bar”.

Recessed Fixture Retrofitting

Surface Mounted Fixture Retrofitting

Before

Before

After

After

The pictures below show some typical fixtures before and after installation of the Light Bar Retrofit Kit for recessed and surface mounted applications.

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Retrofit Kit Model LB96-UNV-840-A-P (8ft) LB48-UNV-840-A-P (4ft)

Light Bar Model/Qty

LB Interconnection Wires Needed

2x LB-LE-40K-4FT-A (4ft) 2x Interconnect wires 1x LB-LE-40K-4FT-A (4ft)

Nominal Input Power 82W 41W

Driver 1x driver prog. at 2A output

(Wiring Diagram A) 1x driver prog. at 1A output(Wiring Diagram B)

Retrofit Kit Accessories LBACCP8

LBACCG LBACCG8

Lens LENS-RFITA-8 LENS-RFITA-4

Min Fixture Length 96”

(2438mm) (1219mm)48”

Min Fixture Mounting Flat width &

Min Fixture Driver Compartment Size 2-1/2” (64mm)Min. flat width:

Minimum driver compartment size: 4” x 1-13/16”x 47”

(101 x 46 x 1194mm)

Min. flat width: 2-1/2” (64mm)

Minimum driver compartment size: 2-3/4” x 1-13/16” x 48”

(70 x 46 x 1219mm)

Mounting Brackets Qty and

Mounting 2x from light bar edges: 3” (76mm)

1x in center: 48” (1219mm)

2x from light bar edges:

3” (76mm)

Table 2: Required Driver Accessory Kit and Dimensions for Fixture Installation

The table below lists:

• Light Bar Retrofit Kit nominal input power.

• Light engine model/length required and number of light engine interconnection wires required (provided). • Required driver needed vs. light bar retrofit kit type.

• Required lens assembly.

• Fixture dimensions (minimum flat mounting surface width and minimum driver compartment dimensions). • Number of mounting brackets and installation notes.

Fixtures need to be within the below specifications and measured before installation. Retrofit Kit can be installed in recessed or surface mounted fluorescent fixtures.

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Turn of power.

Remove the existing fluorescent tube sockets and wiring.

Mount the Retrofit Kit LED driver in the location occupied by the original fluorescent ballast and using the original mounting screw. In the case where original ballast mounting holes are not used to mount the LED driver, leave the ballast mounting screws in their original holes in the enclosure.

Open the ballast compartment cover. Remove the existing ballast and save the ballast mounting screw(s).

Install fluorescent tube socket covers provided (two models are included in accessories bag).

1

3

5

2

4

Light Bar Retrofit Kit Installation Steps

(48” fixture) AC line

(96” fixture)

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Line Neutral Ground GND screw AC Input Out (+) Out (-) 0-10V (+) 0-10V (-) LED Driver (Class 2) (-) (+) (-)

(+) Retrofit Kit Light Bar(4ft) Retrofit Kit Light Bar(4ft)

Dimming Wires AC Input Out (+) Out (-) 0-10V (+) 0-10V (-) LED Driver (Class 2) Line Neutral Ground GND screw

Retrofit Kit Light Bar

(4ft)

Dimming Wires

(-) (+)

For LB96 Kit provided with one XI075C200V054BPT1 driver only:

• Install the 23.5”/60cm black, white and yellow-green wires provided in accessories kit to the driver input push-in connectors. • Install the 23.5”/60cm red and blue wires provided in accessories kit to the driver output push-in connectors.

Optional:

• If 0-10V dimming wires are present in the retrofitted fixture, connect 0-10V dimming wires to the driver dimming wires or to dimming push-in connectors whichever is present. Connect violet (+) dimming wire to driver violet dimming wire/push-in connector. Connect gray (-) dimming wire to driver gray dimming wire/push-in connector. If ferrite bead is present on AC/Dimming wires provided, do not remove. Make connections to the driver on the end where ferrite is placed.

6A

Wiring Diagram A

8ft Configuration (1 Driver)

4ft configurations:

Connect led driver(s) to AC main using UL listed wire connectors. Refer to Table 2. 6B

Wiring Diagram B 4ft Configuration

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Drill one 5/16” hole in the driver compartment’s cover towards the end closest to the driver and install the white snap bushing into the hole.

Use drill point screws to install one mounting bracket on each end of the troffer fixture. If a third mounting bracket is present, install it in the center of the troffer. Make sure all the mounting brackets’ tab is in the same orientations.

Care should be taken to install the mounting bracket in the center (vs. width) of the troffer. The brackets feature an oval hole to help in the alignment process.

Pass the red and blue driver output wires through the bushing and replace the driver cover. Make sure that all components needed for fixture’s driver enclosure cover securing are properly re-installed.

Snap the light engines into the mounting brackets. If two light engines are included in the kit, the center mounting bracket serves to hold the two light engines in the center of the troffer.

7

9

8

10

8ft Fixture Mounting Brackets Installation

4ft Fixtures Mounting Brackets Installation

Install bushing

3” (76mm)

3” (76mm) 3” (76mm)

3” (76mm)

49” (1219mm)

Red and blue output wires

Snap into mounting brackets Drill hole

If two light engines are included in the kit and there is only one driver, install two jumper wires between the 4ft. light engines.

Connect the red wire to the (+) terminal and the blue wire to the (-) terminal of the push-in connector on the end of the light engine.

12

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Install the lens over the light engine(s) and make sure it snaps in place.

13

Contact qualified electrician for maintenance service.

Order any replacement parts individually with the exact same model number. For any questions or concerns contact the manufacturer.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This Class [A] RFLD complies with the Canadian standard ICES-003. Ce DEFR de la classe [ A ] est conforme à la NMB-003 du Canada.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Maintenance/Lamp Replacement

www.gelighting.com

GE and the GE Monogram are trademarks of the General Electric Company. All other trademarks are the property of their respective owners. Information provided is subject to change without notice. All values are design or typical values when measured under laboratory conditions. GE Lighting is a business of the General Electric Company. © 2016 GE. IND147 (Rev 03/07/16)

References

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