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ROAD CONSTRUCTION DEPARTMENT

ROAD CONSTRUCTION DEPARTMENT

NATIONAL HIGHWAY WING

NATIONAL HIGHWAY WING

Detailed Project Report

Detailed Project Report

NH No.

NH No.

:

:

80

80

NH DIVISION

NH DIVISION

:

:

N.H. Division, Lakhisarai

N.H. Division, Lakhisarai

at Munger

at Munger

NH CIRCLE

NH CIRCLE

:

:

N.H. Circle, Baghalpur

N.H. Circle, Baghalpur

NH SECTION

NH SECTION

:

:

Mokama - Hathidah Section

Mokama - Hathidah Section

NAME OF WORK

NAME OF WORK

:

:

Improvement of Stretch and

Improvement of Stretch and

Junctions at Km. 0 to Km. 1.400 of

Junctions at Km. 0 to Km. 1.400 of

NH-80 in the State of Bihar

NH-80 in the State of Bihar

ESTIMATED COST

ESTIMATED COST

:

:

13.975 Crores

13.975 Crores

Ref. :

Ref. :

Annual Plan Provision f

Annual Plan Provision f

or Year 2016-2017

or Year 2016-2017

of M/oRT&H f

of M/oRT&H f

or Bihar State

or Bihar State

July 2016

July 2016

Prepare

Prepare

d By

d By

:

:

 Transtek Engineers & Services Pvt. Ltd.

 Transtek Engineers & Services Pvt. Ltd.

Shivpuri, P/O-Shastrinagar, Patna-23

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C O N T E N T S

C O N T E N T S

Detailed

Detailed Project

Project Report

Report including

including Cost

Cost Estimate

Estimate

For

For

Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80 in the

Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80 in the

State of Bihar under

State of Bihar under N.H. Division, Lakhisarai at Munger

N.H. Division, Lakhisarai at Munger

Chapter

Chapter

PARTICULARS

PARTICULARS

Page

Page No.

No.

1.

1.

Report

Report

01 – 10

01 – 10

2.

2.

Engineering Design and Improvement Proposals

Engineering Design and Improvement Proposals

11 - 23

11 - 23

3.

3.

General Abstract of Cost and Detailed abstract of Cost

General Abstract of Cost and Detailed abstract of Cost

24 – 37

24 – 37

4.

4.

Detailed Computation of Quantities

Detailed Computation of Quantities

38 - 47

38 - 47

5.

5.

Analysis of Rates

Analysis of Rates

48 – 69

48 – 69

Drawings

Drawings Details

Details (page

(page No.

No. 70

70 onwards)

onwards)

Drawing

Drawing No.

No.

Plan and Profile Drawing at Bridge Location

Plan and Profile Drawing at Bridge Location

Typical Cross Section, Junction Improvement and other

Typical Cross Section, Junction Improvement and other

Miscellaneous Drawing

Miscellaneous Drawing

6.

6.

General Arrangement Drawing of Proposed Bridge

General Arrangement Drawing of Proposed Bridge

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(5)

C O N T E N T S

C O N T E N T S

Detailed

Detailed Project

Project Report

Report including

including Cost

Cost Estimate

Estimate

For

For

Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80 in the

Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80 in the

State of Bihar under

State of Bihar under N.H. Division, Lakhisarai at Munger

N.H. Division, Lakhisarai at Munger

Chapter

Chapter

PARTICULARS

PARTICULARS

Page

Page No.

No.

1.

1.

Report

Report

01 – 10

01 – 10

2.

2.

Engineering Design and Improvement Proposals

Engineering Design and Improvement Proposals

11 - 23

11 - 23

3.

3.

General Abstract of Cost and Detailed abstract of Cost

General Abstract of Cost and Detailed abstract of Cost

24 – 37

24 – 37

4.

4.

Detailed Computation of Quantities

Detailed Computation of Quantities

38 - 47

38 - 47

5.

5.

Analysis of Rates

Analysis of Rates

48 – 69

48 – 69

Drawings

Drawings Details

Details (page

(page No.

No. 70

70 onwards)

onwards)

Drawing

Drawing No.

No.

Plan and Profile Drawing at Bridge Location

Plan and Profile Drawing at Bridge Location

Typical Cross Section, Junction Improvement and other

Typical Cross Section, Junction Improvement and other

Miscellaneous Drawing

Miscellaneous Drawing

6.

6.

General Arrangement Drawing of Proposed Bridge

General Arrangement Drawing of Proposed Bridge

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1.

Report

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(9)

1. R E P O R T

1.1

Preliminary

1.2

Authority and Plan :

1.3

Introduction & Necessity:

1.4

Existing Features of Project Section

1.4.1 Highway Alignment

1.4.2 Existing Road Inventory

1.4.3 Existing Right-of Way and Available Land for proposed Widening Work

1.4.4 Existing Road Crust in Project Section

1.4.5 Pavement Condition

1.4.6 Highway Junctions

1.4.7 Rain / Flood Water Overtopping in the project Stretch

1.4.8 Utility Services

1.5

Sub-grade Soil Investigation Report

1.6

Traffic count Data

1.7

Materials for proposed Construction work

1.8

Specification & Test Result

1.9

Labour

1.10

Rates

1.11

Project Cost Estimate

1.12

Construction Programme

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1. R E P O R T

1.1

Preliminary

 Name of work 

:

Improvement of Stretch and Junctions at Km. 0 to Km.

1.40 of NH-80 in the State of Bihar

State

:

Bihar

Circle

:  N.H. Circle, Baghalpur

Division

:  N.H. Division, Lakhisarai at Munger

Section

:

Mokama – Hathidah Section

 N.H. No.

:

80

Estimated cost

:

13.975 Crores (including centages)

1.2

Authority and Plan :

This detailed estimate amounting to Rs. 13.975 Crores has been prepared for Improvement of

Stretch and Junctions at Km. 0 to Km. 1.40 Mokama – Hathidah Section of NH-80 in the State

of Bihar in the state of Bihar under N.H. Division, Lakhisarai. The proposed work also find

 place in the list of Annual Plan for Bihar State for the year 2016-2017 approved by

M/oSRT&H.

1.3

Introduction & Necessity:

 National Highway No. 80 links Mokamah in Bihar to Farrakka in West Bengal. The total length

of NH-80 is around 310 Km. and is passes through three states – Bihar (200 km), Jharkhand

(100 km) and West Bengal (10 km) of eastern India. In Bihar NH 80 passes through Lakhisarai

- Munger - Bhagalpur - Kahalgaon – Rajmahal and finally meets NH 34 at Farrakka.

The Project Section under consideration from Ch. 0.00 to Ch. 1.400 is the Stating stretch of

NH-80. The Work for Improvement of NH-80 Section from Ch. 1.400 onwards has already been

completed By NHAI, Govt. of India. The Stretch from Section Ch. 0.00 to Ch.1.400 and the 275

m. length of Connecting Highway from Junction Point of NH-31 to Junction at Ch. 0.00

(NH-80) had been left unimproved including the Major Junctions improvement work and other

associated Junctions connecting NH-31 & NH-80. There is lot of Traffic conflict at this

Location and Traffic Jams Take place for several hours. The details of existing highway

Junction is shown in drawing on Next Page.

Improvement of the Stretch from Ch. 0.00 to Ch. 1.400 and Connecting Length of NH-31 Jn. To

 NH-80 Jn. (275 m. + 162.50 m.) along with 4 Nos. of Major Junctions falling in between is the

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1.4

Existing Features of Project Section

1.4.1

Highway Alignment

The geometric features are fairly satisfactory except. The Project Section is falling built-up

zone. Vertical Alignment in the project stretch is also found satisfactory.

1.4.2

Existing Road Inventory

The summary of existing Road Inventory is presented in Table 1.1 below

Table 1.1 : Summary of existing Road Inventory

Sl.

No.

Chainage

From & To

Carriage Way in m. Shoulder

Type

Embankment

Height

Pavement Type

1

0.000 to 1.400

Main section of

NH-80

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

Earthen

Flushing with

adjoining Ground

Built-Up Zone

Bituminous

Pavement

2

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.275

(towards Patna)

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

Earthen

Flushing with

adjoining Ground

Built-Up Zone

Bituminous

Pavement

3

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.165

Towards Barauni

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

Earthen

Flushing with

adjoining Ground

Built-Up Zone

Bituminous

Pavement

1.4.3

Existing Right-of Way and Available Land for proposed Widening Work

The existing Right-of Way and Available Land for proposed Widening Work is

 presented in Table 1.2 below

Table 1.2

Existing Right-of Way and Available Land for proposed Widening Work

Sl.

No.

Chainage

From & To

Length in m.

Existing Right-of

Way

Available Land

for proposed

Widening Work

1

0.00 to 0.110

Main Stretch of

 NH-80

110

18 m. to 19 m.

18 m. to 19 m.

2

0.110 to 1.400

Main Stretch of

 NH-80

1290

12 m. to 13 m.

12 m.

3

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch.

0.275

(towards Patna)

275

22 m. to 25 m.

22 m. to 25 m.

4

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch.

0.165

Towards Barauni

165

13 m. 18 m.

13 m. to 18 m.

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1.4.4

Existing Road Crust in Project Section

The existing Road Crust in Project Section in Project Section is presented in Table

1.3 below

Table 1.3: Summary of Existing Road Crust in Project Section

Sl.

No.

Chainage

From & To

Carriage Way in m. Base &

Sub-Base Layer

In mm.

Surfacing

Layer

in mm.

Total Crust

Thickness in

mm.

1

0.000 to 1.400

Main section of NH-80

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

315

65

Bituminous

380

2

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.275

(towards Patna)

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

295

57

Bituminous

352

3

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.165

Towards Barauni

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

290

64

Bituminous

354

Avg. Road crust Thickness in mm.

365 mm.

1.4.5

Pavement Condition

The Km. wise summary of existing pavement condition is presented in Table 1.4 below.

Table 1.4: Summary Pavement Condition

Sl. No.

Chainage From (Ch.) To (Ch.) Pavement Condition

1

0.000 to 1.400 Main section of NH-80

Fair to Poor

2

Connecting Highway (NH-31 to NH-80)

Ch. 0.000 to Ch. 0.275 (towards Patna)

Fair to Poor

3

Connecting Highway (NH-31 to NH-80

Ch. 0.000 to Ch. 0.165 Towards Barauni

Fair to Poor

1.4.6

Highway Junctions

There are 4 Major Junction falling in the Project Section as shown in the drawings &

Plans enclosed at previous page. Details of major highways Junction are outlined in

Table 1.5 below.

Table 1.5 : List of Major Highway Junction

Sl.

No.

Location

 /Chainage

Type of

Junction

Place

Remarks

1

Junction “A”

At Ch. 0.00

of Main Stretch

T Junction

(31 &

NH-80)

Bata More

Jn.

Connecting Mokama Town on Left Side

and NH-80 Stretch on Right side

2

Junction “B”

Inter-Connecting Junction of NH-31 &

 NH-80

3

Junction “C”

Connecting Highway (NH-31 to NH-80)

Moving Towards Patna through NH-31

4

Junction “D”

All there Junction

are

Y Junction

Connecting

(31 &

NH-80)

Connecting Highway (NH-31 to NH-80)

Moving Towards Barauni through NH-31

Apart from the National Highways and State Road, around 12 Nos. numbers of minor

roads from Mokama Town Built-up Section are meeting NH–80 at different locations

throughout in the project section. These adjoining roads are feeder roads connected to

different Mohallas of Mokama Town. These roads are generally 3.50 m. wide.

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1.4.7 Rain / Flood Water Overtopping in the project Stretch

Flood Over-topping is not reported in the project Section

1.4.8 Utility Services

The Detailed field Survey has been done for locating the Utility services in the project stretch. It

was found that Electric Transformers, Electric Poles, Telephone Poles, Optic Fiber Cables, Hand

Pumps fall within ROW. It has also been observed that some of the utility services are within ROW

would not pose any major hindrance in formulating the project. Summary of Existing Utility

Services in the project section is outlined below:

1.

Religious Structure: Total 1 No. of religious structure found within the ROW of project

stretch at Junction Location.

2.

Telephone Poles :

16 Nos. of Telephone Poles are existing on either side of the road

within the ROW of project stretch.

3.

Electric Poles :  There are 32 number of electric poles (with or without wire) located

within 7 m on either side of the centre of the existing road.

4.

Electrical Transformer: 5 Nos. of Electric Transformers are existing in the entire

stretch. These transformers are housed around 7 m. from the center of the existing

 pavement.

5.

Hand Pumps :  5 Nos. of Hand pumps are existing at approximately 3 to 5 m.

from the edge of the pavements. Most of them have been sunk by private owner.

6.

OFC Cable :

Under -ground OFC cables has been found throughout the project stretch

on either side within the ROW.

1.5

Sub-grade Soil Investigation Report:

The Sub-grade Soil investigation work for each Km. has been carried out in Feb. 2015. Sample

of grade soil were collected after excavation of pit at pavement edge. The summary of

sub-grade soil Investigation Report is presented below for reference:

Table 1.7: Sub-grade soil Investigation data

Seive Analysis (% Passing) Sand Atterberg's Limits

M. Proctor Test C.B.R. Test Result Content O.M .C. Max. Without Soaking 4 days Soaking Locati on Ch. Visual classification of soil 4.75mm 2.36mm 0.425mm 0.075mm LL PL PI Type of soil as per IS Classification 1498 of 1970 (in %) Dry den. (gm/cc) 2.5 mm Pen. 5.0 mm Pen. 2.5 mm Pen. 5.0 mm Pen. 0.300 Brownish Grey Silty Fine Sand 100 100 98.89 22.98 77.02 - N.P. - SM 14.0 1.761 8.64 9.65 5.27 5.75 0.800 Brownish Grey Silty Fine Sand 100 100 98.15 18.25 81.75 - N.P. - SM 14.4 1.767 7.85 9.25 5.39 5.36

1.6

Traffic count Data

7-Days Mid Block Traffic Count Survey has been carried out in Project section near Bata More at Ch.

0.200. Summary of Mid Block Count Traffic Data is presented below. From analysis of Traffic count, it

has been found that the project section carriers heterogeneous with total PCU of 13732.

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CLASSIFIED VOLUME COUNT - WEEKLY TRAFFIC COUNT SUMMARY (NH-80 Near Bata More)

Name of Road: NH-80 (Near Bata More)

From : 6.00 A.M.

On :

16/07/2016

Road Classification ………….: Two Lane

To

: 6.00 A.M.

On :

22/07/2016

Location of Survey Station : At Ch. 0.200 of NH-80

Direction of Traffic -

Both

FAST MOVING VEHICLES

SLOW MOVING VEHICLES

Truck Multi-Axle Count Hour Car, Jeep, Van, Tempo  Autoricksha  Agricultural Tractor  Bus Mini/ Midi Bus Mini Truck 2-Axle Rigid

Rigid Semi Arti./  Articulated Motor Cycle, Scooter  Moped  Agri. Trac. Trailer  Total Fast Moving Vehicles Cycle Cycle Ricksh aw  Animal Drawn Vehicle Bullock Hand Drawn Vehicle Total Slow Moving Vehicles 06AM - 08AM

78

17

26

61

117

93

21

195

39

647

33

22

6

0

61

08AM - 10AM

84

9

31

75

126

102

26

210

44

707

44

18

5

0

67

10AM - 12AM

62

11

27

51

93

87

23

155

39

548

25

21

3

0

49

12AM - 02PM

54

8

18

46

81

78

27

135

34

481

22

27

7

0

56

02PM - 04PM

65

10

22

55

96

84

22

163

41

558

30

18

4

0

52

04PM - 06PM

78

8

17

70

117

96

19

195

47

647

39

20

3

0

62

06PM - 08PM

38

16

16

22

57

83

23

95

24

374

15

15

2

0

32

08PM - 10PM

28

27

6

1

42

53

17

70

18

262

10

0

0

0

10

10PM - 12PM

6

0

1

3

9

14

4

15

6

58

0

0

0

0

0

12PM - 02AM

2

0

0

2

3

5

2

5

2

21

0

0

0

0

0

02AM - 04AM

0

9

0

0

0

7

0

0

0

16

0

0

0

0

0

04AM - 06AM

36

14

13

18

54

81

11

90

18

335

7

9

9

0

25

TOTAL

531

129

177

404

795

783

195

1328

312

4654

225 150

39

0

414

Total UP & DN Per Veh. Type

531 129 177 404 795 783 195 1328 312 4654 225 150 39 0 414 Value of PCU / Unit Vehicle 1.00 3.00 3.00 1.50 3.00 4.50 4.50 0.50 3.00 0.50 1.50 8.00 8.00 Value of PCU/ Type of Vehicle 531.00 387.00 531.00 606.00 2385.00 3523.50 877.50 664.00 936.00 10441.00 112.50 225.00 312.00 0.00 649.50

1.7

Materials for proposed Construction work:

Coarse & Fine aggregate will be procured form nearest approved quarry as given below.

S. No.

Type of material

Unit

Name of Quarry

Carriage Lead

In Km.

1

Stone Boulders

cum

Mirzachowki

193

2

Stone Metal

cum

Mirzachowki

193

3

Stone Chips

cum

Mirzachowki

193

4

Sand

cum

Kiul

28

5

Local Sand

cum

Local

2

6

Steel (TMT Bars)

MT

Mokama

13

7

Cement

MT

Mokama

13

8

Bitumen (Packed)

MT

Barauni

19

9

Bitumen (Emulsion)

MT

Paharpur

578

10

Bitumen (CRMB)

MT

Barauni

19

11

Stone Aggregate as

a GSB

cum

Mirzachowki

193

12

Brick

No

Local

7

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1.8

Specification & Test Result :

The specification and test result for stone metal, stone chips and other materials involved in

construction work shall be as per guidelines laid down in the I.R.C. special publication

“Specification for Road & Bridge works” latest 5

th

 Revision 2013.

1.9

Labour:

Skilled & unskilled labour for carrying out different items of works involved in proposed

construction is locally available. Other facilities such as transport, food, water & medical care

are easily available to them.

1.10

Rates :

The finished rates for carrying out different items of works has been worked out on the basis of

“Current Schedules of Rates” of National Highway Wing, Bihar, effective from 01.04.2016.

1.11

Project Cost Estimate

Detailed Cost Estimate for proposed Improvement of Stretch and Junctions at Km. 0 to Km.

1.40 of NH-80 in Bihar has been worked out based on detailed quantity computation as per

finalised Design and Drawings under DPR.

Unit rates for construction items have been analyzed on the basis of the formats given in the

standard Data Book for Analysis of Rates published in the year 2003 by Indian Roads Congress

on behalf of Ministry of Surface Transport, Road Wing, Govt. of India, New Delhi.

Current Schedule of Rates of RCD, Govt. of Bihar, effective from 01.04.2016 has been taken

under consideration and cost estimate has been finalised. Local quarries for stones and stone

aggregate for construction of road crust and bridge are not available in the near vicinity. Stone

quarries at Mirzachowki have been proposed for carrying out the entire work. Sand from Kiul

River (Near Lakkhisarai) is available in the near vicinity. Cement & Steel required in

construction work shall be procured from Mokama Town in the Project Section. Hume Pipe

Factories has been located at Mokama.

Based on quantity Computation and Analysis of Rates the Detailed Cost Estimate have been

arrived and abstract of Cost presented in Table Below

Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80

in the State of Bihar

General Abstract of Cost

Sl.

No.

Description

Total Cost

(in Rupees)

A. Cost of Civil Construction Work

1

Site Clearance and Dismantling

1,846,596

2

Earth Work

1,469,052

3

Grannular Sub bases and Base course

12,816,295

4

Concrete Pavement

69,997,843

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Improvement of Stretch and Junctions at Km. 0 to Km. 1.40 of NH-80

in the State of Bihar

General Abstract of Cost

Sl.

No.

Description

Total Cost

(in Rupees)

6

Junctions, Footpath and Kerbs

7,565,979

7

Traffic Signs, Marking and Other Road Appurtenances

1,937,678

Sub-Total "A"

119,058,685

9

Add 2.8% As Contingency on "A"

3,333,643

Sub-Total "B"

122,392,328

10

Add 1.5% for Work Charge Establishment on "B"

1,835,885

11

Add 1% for Quality Control on "B"

1,223,923

12

Add 9% for Agency Charge on "B"

11,015,310

13

Utility Shifting (Electric Line, Poles and Transformers)

1,905,000

14

Cost of Temple Shifting

750,000

15

Cost of shifting of Hand Pump

280,000

16

Cost of Survey/Investigation and DPR Preparation Payable to

Consultants appointed for this Project

350,000

Grand Total

139,752,446

Say Rs. 13.975 crores

The item wise Detailed Cost Estimate is presented in Chapter-3 of this DPR.

1.12

Construction Programme:

Year

Cumulative Physical (%)

Progress Financial (%)

2016-2017

40%

40%

2017-2018

100%

100%

1.13

Drawings:

The following drawings has been attached here with:

Drawings Details:

Drawing No.

Plan and Profile Drawing

Typical Cross Section, Junction Improvement and other

Miscellaneous Drawing

Junior Engineer

N.H. Section

Assistant Engineer

N.H. Sub-Division

Executive Engineer

N.H. Division

Lakhisarai at Munger

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2.

Engineering Design and Improvement

Proposals

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2.

ENGINEERING DESIGN AND IMPROVEMENT PROPOSALS

Contents

I.

Design and Improvement Proposals for Highways

2.1

General

2.2

Cross-Sectional Elements

2.3

Proposed Design Standards for Highway

2.4

Proposed Improvement Scheme of NH-80

2.5

Improvement of Highway Geometric

2.6

Other Improvement and Safety provisions in project Section

II.

PROPOSED PAVEMENT COMPOSITION UNDER UP-GRADATION

2.7

Existing Road Crust and Pavement Condition

2.8

Proposed Pavement for Project Section

2.9

Design of Rigid Pavement for New Constructions /Widening

2.10

Recommendation on Crust Composition of Rigid Pavement

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2.

ENGINEERING DESIGN AND IMPROVEMENT PROPOSALS

II.

Design and Improvement Proposals for Highways

2.1

General

The Project Section under consideration from Ch. 0.00 to Ch. 1.400 is the Stating stretch of

 NH-80. The Work for Improvement of NH-80 Section from Ch. 1.400 onwards has already

 been completed By NHAI, Govt. of India. The Stretch from Section Ch. 0.00 to Ch.1.400 and

the 275 m. length of Connecting Highway from Junction Point of NH-31 to Junction at Ch.

0.00 (NH-80) had been left unimproved including the Major Junctions improvement work and

other associated Junctions connecting NH-31 & NH-80. There is lot of Traffic conflict at this

Location and Traffic Jams Take place for several hours. The details of existing highway

Junction is shown in drawing on Next Page.

Improvement of the Stretch from Ch. 0.00 to Ch. 1.400 and Connecting Length of NH-31 Jn.

To NH-80 Jn. (275 m. + 162.50 m.) along with 4 Nos. of Major Junctions falling in between is

the necessitated. The Improvement Plan of These stretch has been finalised accordingly.

2.2

Cross-Sectional Elements

The Elements are Right of Way, Roadway width, carriageway width, shoulders, Camber

(cross-fall), side slope.

Cross-sectional elements of the project road have been arrived after

considering the following factors:

Ease of movement without conflicts;

Availability of space, especially in built-up areas,

Avoiding interference with sensitive religious structures viz. Mosques, Graveyards &

Temples

Access to village road and their consideration

Requirement of an efficient drainage system

Utility and economy of suggested measures.

Based on the above, Two type of typical cross section have been developed for the upgrading

of NH-80 from Ch. 0.00 (Bata More) to Ch. 1.400. The details of these cross section are as

follow:

i) Type 1

This cross section is applicable from Ch. 0.110 to 1.400. Under this proposal the existing

Two Lane Highway has been upgraded to Two-lane with paved Shoulder. At both edge of

Main Carriage-way, 1.00 m. wide Drain cum footpath have been proposed.

ii) Type 2

This cross section is applicable from Ch. 0.00 to Ch. 0.110 and for the Connecting Road to

 NH-80 & NH-31 including 4 No. of Junctions. Under this proposal the existing Two /4 Lane

Lane Highway has been upgraded to Divided Carriageway with median 1.50 m. wide. The

carriage way of Highway 7.25 m. on either side followed by 1 m. wide raised Drain cum

Footpath. Such Cross section for improvement has been finalised in view of available limited

ROW of 18 m. to 19 m. in the section from Ch. 0.00 to Ch. 0.110 and Connecting Road to

 NH-80 & NH-31 including 4 No. of Junctions.

(32)
(33)

2.3

Proposed Design Standards for Highway

The objective of functional design is to arrange the physical elements of the highway so as to

suit the requirements of driver and vehicles, providing an inherent safety and increasing traffic

capacity efficiently, at the same time taking into account the vehicle operating costs and time

saving. Geometric design standards for Urban Highways" IRC-86-1983 has been used for study

of project road

2.3.1

Highway classification

  – National Highway – Proposed 2-lane Section with Paved

Shoulder and Service Road on either side

2.3.2

Terrain classification (General)

Sl.

 No.

Terrain Classification

Percent Cross - slope of

country

1.

Level / Plain

0 to 10

2.

Rolling

10 to 25

3.

Mountainous

25 to 60

The Existing NH-327E is passing through the Plain Terrain.

2.3.3

Adopted cross-sectional Elements

Design Value

Element Characteristics

Ruling

Minimum

Right of Way

45 m

30 m or to the extent available Land

width to avoid Land extra LA

Carriage way

7 m

5.50 m

Road way width

12 m

12 m

Paved

1.5 m

0.0 m

Shoulder

Earthen

1 m

2.5 m

Cross fall (Carriage way)

2.5 %

2.5 %

Paved shoulder

2.5 %

2.5 %

Earthen shoulder

3.5 %

3 %

Side slope of embankment (In Fill)

Height upto 3 m

1:3 to 1:4

1:2

2.3.4

Design Speed

Speed is one of the most important and governing factor to mark the importance of

Highway associated with safety and comfort during travel. It has great impact on the

economy of the traffic operation as well as saving of precious time. It plays pivotal role

in the geometric design of highways.

In the project highway of NH-98, there is a significant percentage of slow as well as

heavy vehicles. A design speed in rural areas has been adopted as 80 kmph where as

in Urban/Built-up congested area; the design speed proposed is 40 km/h.

 Adopted Design Speed Km/h

Type of Section

Ruling / desirable

Minimum

Rural

100

80

(34)
(35)

2.3.5

Horizontal Curves

The design Standard for horizontal curves to be adopted is as follows:

Design Speed km./hr. (Plain Terrain)

Particulars

100

80

65

Minimum radius of horizontal curve in m.

360

230

155

Max. super elevation %

7

7

7

Rate of change of super elevation / m

1 in 150

1 in 150

1 in 150

Ruling maximum 1.5

0

Max. Deflection angle without horizontal

curve in degree

0

Absolute maximum 1.5

0

Formula for calculating super-elevation “e” for radius larger than minimum :

e = V

2

 / 225 R

Where transition curve is not to be provided, the super elevation run off length

 proposed to be 2/3

rd

 on straight and 1/3

rd

 on curve.

2.3.6

Vertical Curves

As per I.R.C. SP-23 for stopping sight distance, length of summit curve, and for head

light distance, the length of valley curve are as indicated in the following table:

Length of summit curves ( in m) for

Design

Speed

Km/hr

Stopping sight

distance

Intermediate

sight

distance

Overtaking

sight distance

Length of valley

curve in meter

for head light

distance

100

73.6 A

135.0 A

426.7 A

41.5 A

80

32.6 A

60.0 A

230.1 A

25.3 A

65

18.4 A

33.8 A

120.4 A

17.4 A

‘A’ in the above table is difference in grade expressed as percentage. As sight distance

is also a factor of driver’s reaction time, it is advisable to increase this by about 10 %

while designing horizontal curves. It is also subject to minimum length of curves as

 per I.R.C. Hence the design standards for vertical curves adopted for project is as

follows:

Design speed km./hr.

Particulars

100

80

65

Minimum Value of K Summit curve

80

40

20

Sag curve

45

30

20

Grade difference not requiring vertical

curve.

0.5%

0.6%

0.8%

Minm.length of vertical curve in meter

60

50

40

Summit Curve

Valley Curve

a). For stopping sight distance

L = NS

2

/4.4 ( L > S )

L = 2S – 4.4/N ( L < S )

L = NS

2

/1.5+0.035S ( L > S )

L = 2S – 1.5+0.035S ( L < S )

 b). For intermediate or overtaking sight distance

S = Sight distance

L = NS

2

/9.6 ( L > S )

L = Length of curve

(36)
(37)

2.3.7

Methodology for Computer Aided Design (CAD) through MX Road / INROADS

Application of Software Package:

The detailed Strip Plans in AutoCAD has been prepared from the survey

information collected showing all the existing features.

The Digital Terrain Model (DTM) has been generated in MX Road from the

 Northing, Easting and Elevation collected from the survey.

Horizontal Alignment of the proposed widening has been prepared with MX Road

 based on the Guidelines of the IRC. The Horizontal Curves to maximum possible

radius have been provided subject to a minimum radius adopted for specified

design speed except for exceptional case.

Vertical Alignment has been developed by correcting the existing profile and

raising requirement to accommodate the proposed crust thickness over the existing

2-lane. The following points were kept in mind while designing the vertical profile.

i)

The minimum length of curve to be 60 m.

ii)

Maximum Grade not to exceed 3.3 % (i.e. 1 in 33)

iii)

The minimum Stopping Sight Distance has been kept as 180 m.

A maximum Super elevation of 7% has been provided as per IRC 38 (Guide lines for

Design of Horizontal Curves) using MX Road.  At Places where the speed restriction

is essential in view of site condition viz. built-up Zone, deficient Approach alignment

to existing retainable Bridges, Non availability of Extra Land for improvement of

alignment, the Superelevation shall be provided as per available Radius of Curvature

and restricted Design Speed of that section.

2.4

Proposed Improvement Scheme of NH-80

In view of present Traffic Scenario and available Right-of War is has been decided to

Concentric Widening of existing Highway Section.

The Table 2.1 below present the

improvement Scheme of NH-80 from Ch. 0.000 to Ch.-1.400 and Connecting Length of NH-31

 Jn. To NH-80 Jn. (275 m. + 162.50 m.) along with 4 Nos. of Major Junctions

Table – 2.1 : Proposed Widening Scheme

Chainage

C/S

Type

From

To

Length

in Km.

Existing

Arrangement

Available

Land for

widening work

m.

Proposed Arrangement Land Width

required for

proposed

widening m.

Type-1 0.110 1.400 1.290 2 Lane Road

Bituminous Pavement

12 to 13 m. Proposed Improvement of existing road by Cement Concrete Pavement as Two Lane with Paved Shoulder (10 m. width) + 1.0 m. drain cum footpath on either side

12

Type-2 0.000 0.110 0.110 4 Lane Road

with Bituminous Pavement

18-19 m. for Proposed

widening

Proposed 4-Laning with 7.00 m. Carriageway on either side and Road Side

Drain cum Footpath,

 proposed Median width 1.50 m.

(38)
(39)

Chainage

C/S

Type

From

To

Length

in Km.

Existing

Arrangement

Available

Land for

widening work

m.

Proposed Arrangement Land Width

required for

proposed

widening m.

Type-2 Connecting Length of NH-31 Jn. To  NH-80 Jn. (275 m. + 162.50 m.) along with 4 Nos. of Major Junctions

0.440 2 /4Lane Road 18-19 m. Proposed 4-Laning with

7.00 m. Carriageway on either side and Road Side

Drain cum Footpath,

 proposed Median width 1.50 m.

22.5

2.5

Improvement of Highway Geometric

2.5.1

Improvement of Horizontal Alignment

In general Concentric widening of the project stretch is proposed.

Horizontal

alignment of the stretch has been checked for design speed 60 Km / hr in built up and

congested area.

2.5.2 Improvement of Vertical Geometric

The existing Vertical Alignment in the project is fairly satisfactory. The existing

vertical summit and valley curves have been proposed for improvement as per

guidelines of IRC standard (IRC –SP-23 & IRC – 73 – 1980) in order to provide safe

sight distance compatible with the proposed speed.

2.5.3 Improvement of Major / Minor Junctions in Project Section

All the 4 Major Highway Junction, falling in the project section has been improved

with proper provision of turning Radius, Signage, Road Marking, pedestrian Guard

Rails etc. as per guidelines IRC and M/oRT&H Standard Plan for design of

Intersection on NH.

For Minor Road Connecting, it is proposed to allow the Meeting / Crossing of such

minor to NH through Small Radius Horizontal Curve duly flared in both directions

with proper provision of traffic Signage, Road Marking, Also they are to be provided

with approved type of Speed Breakers as per guidelines of IRC-99 in order to reduce

the Speed of incoming Fast moving Vehicle to N.H., thus at least minimising the

chances of Road accident occurred due to Shear negligence. Typical Plan for

improvement of Minor connecting Road Junction is enclosed in at the end of this DPR  .

2.6

Other Improvement and Safety provisions in project Section

2.6.1

Road Side Drainage Facilities

Since the entire Project stretch is falling under Built-up section, raised Roadside RCC

(M-20 Grade) Drain as shown in Typical Cross section has been proposed throughout

the project Section. The proposed drain Top (1 m. wide) will serve the purpose of

Footpath, The drain section has been adopted to take care of Pedestrian Live load.

Suitable opening with MS Grating of size 150 x 150 mm on side wall of drain shall be

 provided at an interval of 7.5 m. for collecting/receiving the surface Run-off to Drain.

Weep Holes shall also be provided in Drain in Drain sidewalls. The inner bottom of

drain in no case shall be less than 0.40 m. below bottom of GSB level. For Inspection

(40)
(41)

and cleaning work of Drain, RCC Slab in Steel Angle Frame of Size 750 x 750 mm

with MS grating of dia 150 mm at center and hook for lifting shall be provided at

regular interval 10 m. throughout the length of drain.

2.6.3

Traffic Signs

Proper Traffic signs throughout the whole project stretch along with intersections with

other roads and other facility location will be provided for giving proper direction and

warning to the driver, as well as direct them the route they want to follow. The traffic

signs will be as per IRC Standard as will be of “Retro Reflection Type”. The Summary

of proposed traffic Signs in Project section is summarised below:

Informatory Signs, Facility Signs, Direction Signs, Advance

Direction / Destination Signs, Route Marker Signs etc.

21

Warning Sign 900 mm. size triangular 

24

Mandatory Sign Circular 600 mm dia.

24

2.6.4

Road Markings and Delineators

Road marking (Lane/centre line/edge line/ transverse marking /Zebra Crossing and any

other markings) shall be carried out with hot applied thermoplastic paints conforming

to ASTM D36/BS-3262 (Part - I) and as per IRC Standard.

For Safety of road user during night travel, retro-refectories road delineators have been

 proposed at identified locations (Approach to Bridge, culverts & structure, speed

restricted section, curved sections, built-up section etc. in the project section. The

summary of such provision is presented below.

Cluster of Red Reflectors.

150

Road way delineators

26

Hazard markers

20

Object markers

20

Apart from above, for all the trees on highway flanks, retro-refectories plates marking

have been proposed for their clear identification during night travel.

2.6.5

5

th

kilometer, Kilometer, 200m & ROW Pillars

These have been proposed as per the required provision in IRC 8 and 26 and as per

standard practice in the country. These should be made of precast concrete and

lettering/numbering shall be as per IRC codes mentioned above. The summary of such

 provision with Nos. is presented below.

Hectometer stones.

7

5th km. stone.

00

km. stone.

02

2.6.7

Shifting of Utility Services:

The survey work has been done for locating the Utility Services in the Project Stretch.

It has been found that Electric Poles, L.T. Line Crossover (Overhead), Telephone

Poles, Optic Fiber Cables, Electric Transformers, Hand Pump etc. falls within the

ROW. It has been proposed to relocate the Utility Services beyond the Service Road /

Drain on either side. Cost of Shifting the these utility services has incorporated in DPR

Cost.

(42)
(43)

II.

PROPOSED PAVEMENT COMPOSITION UNDER UP-GRADATION

2.7

Existing Road Crust and Pavement Condition

Existing Road Crust in Project Section

The existing Road Crust in Project Section in Project Section is presented in Table below

Summary of Existing Road Crust in Project Section

Sl.

No.

Chainage

From & To

Carriage Way in m. Base &

Sub-Base Layer

In mm.

Surfacing

Layer

in mm.

Total Crust

Thickness in

mm.

1

0.000 to 1.400

Main section of NH-80

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

315

65

Bituminous

380

2

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.275

(Towards Patna)

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

295

57

Bituminous

352

3

Connecting Highway

(NH-31 to NH-80

Ch. 0.000 to Ch. 0.165

Towards Barauni

At Junction Location

16 m. (4-Lane)

& Remaining

7 m.

290

64

Bituminous

354

Avg. Road crust Thickness in mm.

365 mm.

Pavement Condition

The Km. wise summary of existing pavement condition is presented in Table below.

Summary Pavement Condition

Sl. No.

Chainage From (Ch.) To (Ch.) Pavement Condition

1

0.000 to 1.400 Main section of NH-80

Fair to Poor

2

Connecting Highway (NH-31 to NH-80)

Ch. 0.000 to Ch. 0.275 (towards Patna)

Fair to Poor

3

Connecting Highway (NH-31 to NH-80

Ch. 0.000 to Ch. 0.165 Towards Barauni

Fair to Poor

2.8

Proposed Pavement for Project Section

Considering the Built-up Section of Mokama Town and frequent damages to existing

Bituminous due to Water logging issue, It has been decided to adopt Rigid Pavement

under entire improvement of Project section including 4 Nos. of Major Junctions and

connecting Road between NH-31 & NH-80. Accordingly Design of Rigid Pavement

has been done as per Guidelines of IRC

(44)
(45)

2.9

Design of Rigid Pavement for New Constructions /Widening

Rigid Pavement option has been considered for project section passing through

Built-up Zone where problems of water logging persists throughout the year. The Existing

section is presently treated with Bituminous Pavement of inadequate thickness in poor

condition. The design of Rigid Pavement has been carried out as per guidelines given in

the latest edition of IRC: 58 and the latest MOST guidelines. The design of Rigid

Pavement essentially involve the following steps:

-•

Design Life: The design life of Rigid Pavement has been taken to be 30 years.

Modulus of Subgrade Reaction :

Modulus of Subgrade Reaction was obtained from CBR

test values of soil samples from Subgrade correlating k with CBR as shown in fig.8.5 Table

8.1 and 8.2 of Handbook on Cement Concrete Roads published by cement manufacturers

association guidelines, New Delhi.

Design Traffic:

From the traffic data, the intensity of projected future traffic was

determined in accordance with IRC: 58 guidelines. The maximum wheel load for the

design was taken from the Axle Load spectrum survey.

Modulus of Rupture, Modulus of Elasticity and Poisson’s Ration:

M – 40 concrete mix

has been considered for Pavement Quality Concrete (PQC) in the design of rigid pavement.

Modulus of Rupture, Modulus of Elasticity and Poisson’s Ration has been adopted for M –

40 concrete.

Design of Slab Thickness : From the data mentioned above , the design thickness of the

Jointed Concrete Pavement ( JCP) has been computed following IRC : 58.

Design of Joints :

The design of joints in the Jointed Concrete Pavement has been

designed in accordance with IRC : 15 and IRC : 58.

Based on the Traffic data, Existing Road Crust data, Pavement Condition Data, CBR test result

and Axle Load test data, Road Section design of pavement have been carried out and presented

 below with recommendation for adoption:

Design of Rigid Pavement as per IRC-58

1 Estimation of Modulus of Subgrade Reaction, k

Design CBR of subgrade soil

=

5%

Modulus of subgrade soil reaction

=

4.2 kg/cm

3

Provide dry lean Cement concrete (M-15 Grade)

concrete as sub-base of thickness

=

150 mm

Modified modulus of reaction on the subbase, k

=

24.25 kg/cm

3

2 Properties of Cement Concrete

Design flexural strength of concrete at 28 days in the

field

=

40 kg/cm

2

Design flexural strength of concrete takent at 90 days

=

45 kg/cm

2

Modulus of elasticity of concrete (E)

=

3.00E+05 kg/cm

2

(46)
(47)

Coefficient

Coefficient of

of thermal

thermal expansion

expansion of

of concrete

concrete (

( )

)

=

=

10.0E-6

10.0E-6 //

00

C

C

3

3 Traffic Factors estimation of d

Traffic Factors estimation of design msa

esign msa

 Number of comm

 Number of commercial vehicles in both directions/day

ercial vehicles in both directions/day

=

=

2085

2085 CV/day

CV/day

Traffic

Traffic growth

growth rate

rate per

per anum

anum

=

=

7.5

7.5

percent

percent

Type

Type pressure,

pressure, (p)

(p)

=

=

8

8

kg/cm

kg/cm

22

Load

Load safety

safety factor

factor (LSF)

(LSF) for

for major

major Highways

Highways

=

=

1.2

1.2

 No. of lanes

 No. of lanes

=

=

2

2

Lane

Lane width

width

=

=

3.5

3.5

m

m

Contraction

Contraction Joint

Joint Spacing

Spacing

=

=

4.5

4.5

m

m

Factor

Factor for

for directional

directional distribution

distribution

=

=

0.5

0.5

Factor

Factor for

for lane

lane disribution

disribution

=

=

0.75

0.75

Vehicle

Vehicle damage

damage factor

factor as

as per

per axle

axle load

load survey

survey

=

=

5.7

5.7

Percent

Percent truck

truck traffic

traffic of

of the

the commerc

commercial

ial vehicles

vehicles (as

(as per

per traffic

traffic survey)

survey)

=

=

58

58 %

%

 No. of trucks per day (2 axles, 3 axles, m

 No. of trucks per day (2 axles, 3 axles, multi axles

ulti axles

trucks)

trucks)

=

=

1773

1773

Design

Design Life

Life of

of pavement

pavement to

to be

be considered

considered

=

=

30

30 years

years

Constuction

Constuction perod

perod since

since last

last traffic

traffic count

count

=

=

1

1 years

years

4

4 Initial Traffic

Initial Traffic in each

in each direction in

direction in the year

the year of completion

of completion of construction

of construction

A = P(1+r)

A = P(1+r)

xx

Where,

Where,

P= Numer of commercial vehicles as per last cont

P= Numer of commercial vehicles as per last cont

r= Annual growth rate of

r= Annual growth rate of commercial vehicles

commercial vehicles

x=Constuction perod since last traffic count

x=Constuction perod since last traffic count

A=1773

A=1773 X(1+7.5/100)1=

X(1+7.5/100)1=

1906

1906 CV/day

CV/day

5

5

Number

Number of

of Repetition

Repetition of

of commercial

commercial vehicle

vehicle during

during design

design period:

period:

365 x [(1+r) ^n -1]

365 x [(1+r) ^n -1]

 N=

 N=

rr

Where

Where

,,

A

A =

= Initial

Initial traffic

traffic in the

in the year

year of c

of completion

ompletion of constr

of construction

uction

D

D =

= Lane

Lane distribution

distribution factor

factor

F

F =

= Directional

Directional distribution

distribution factor

factor

n

n =

= Design

Design life

life in

in years

years

r

r =

= Annual

Annual growth

growth rate

rate

 N=

 N= 365 x ((1+7.5 / 100)^30-1) x 1906 x 0.5 x 0.75 / (7.5 / 100)

365 x ((1+7.5 / 100)^30-1) x 1906 x 0.5 x 0.75 / (7.5 / 100)

= 26975224

= 26975224

=

= 27

27 millions

millions

6

6 Axle

Axle load

load distribution

distribution

Single

Single Axle

Axle

Tandom

Tandom Axle

Axle

Load

Numbers

Load

Numbers

%

% Vehicle

Vehicle

Repetition

Repetition

Load

Load

Numbers

Numbers

%

% Vehicle

Vehicle

Repetition

Repetition

1

1

0

0

0.000

0.000 %

%

000.0E+0

000.0E+0

1

1

0

0

0.000

0.000 %

%

000.0E+0

000.0E+0

3

3

108

108

9.207

9.207 %

%

5.0E+6

5.0E+6

3

3

0

0

0.000

0.000 %

%

000.0E+0

000.0E+0

5

5

391

391

33.333 %

33.333

%

18.0E+6

18.0E+6

5

5

2

2

0.171

0.171 %

%

92.0E+3

92.0E+3

7

7

162

162

13.811 %

13.811

%

7.5E+6

7.5E+6

7

7

4

4

0.341

0.341 %

%

184.0E+3

184.0E+3

9

9

71

71

6.053

6.053 %

%

3.3E+6

3.3E+6

9

9

70

70

5.968

5.968 %

%

3.2E+6

3.2E+6

11

11

54

54

4.604

4.604 %

%

2.5E+6

2.5E+6

11

11

65

65

5.541

5.541 %

%

3.0E+6

3.0E+6

x A x D x F

(48)
(49)

Single

Single Axle

Axle

Tandom

Tandom Axle

Axle

Load

Numbers

Load

Numbers

%

% Vehicle

Vehicle

Repetition

Repetition

Load

Load

Numbers

Numbers

%

% Vehicle

Vehicle

Repetition

Repetition

13

13

33

33

2.813

2.813 %

%

1.5E+6

1.5E+6

13

13

114

114

9.719 %

9.719

%

5.2E+6

5.2E+6

15

15

41

41

3.495

3.495 %

%

1.9E+6

1.9E+6

15

15

19

19

1.620

1.620 %

%

8

873.9E+3

73.9E+3

17

17

21

21

1.790

1.790 %

%

965.9E+3

965.9E+3

17

17

10

10

0.853

0.853 %

%

459.9E+3

459.9E+3

19

19

1

1

0.085

0.085 %

%

46.0E+3

46.0E+3

19

19

6

6

0.512 %

0.512

%

276.0E+3

276.0E+3

21

21

0

0

0.000

0.000 %

%

000.0E+0

000.0E+0

21

21

1

1

0.085

0.085 %

%

46.0E+3

46.0E+3

23

23

0

0

0.000

0.000 %

%

000.0E+0

000.0E+0

23

23

0

0

0.000

0.000 %

%

0

000.0E+0

00.0E+0

T

To

otta

al

l

8

88

82

2

7

75

5..1

19

92

2 %

%

T

To

otta

all

2

29

91

1

2

24

4..8

80

08

8 %

%

7

7 Load

Load Stress

Stress at

at the

the Edge

Edge Region

Region

The load

The load stress

stress for edge

for edge region (

region (

le

le ) for

) for different w

different wheel loads

heel loads with LS

with LSF =

F = 1.2, are

1.2, are computed f

computed from

romIITRIGID

IITRIGID

(IRC 58) and are tabulated.

(IRC 58) and are tabulated.

P= Design wheel load in Kg.

P= Design wheel load in Kg.

h= Pavement slab thickness in cm.

h= Pavement slab thickness in cm.

=Poissions ratio for concrete

=Poissions ratio for concrete

E=Modulus of elasticity of concrete

E=Modulus of elasticity of concrete

l = Radius of relative stiff

l = Radius of relative stiffness in cm

ness in cm =[(Exh

=[(Exh

33

)/(12 x (1 -m

)/(12 x (1 -m

22

 ) x K)]

 ) x K)]

0.250.25

 =

 =

7

73

3..0

05

50

0

 b = Radius of equivalent distribution of pressure at bottom

 b = Radius of equivalent distribution of pressure at bottom of slab in cm.=

of slab in cm.= [1.6 x a2 + h2]0.5 - 0.675 x h

[1.6 x a2 + h2]0.5 - 0.675 x h

 b= a for a/h>=1.724

 b= a for a/h>=1.724

a

a =

= radius

radius of

of wheel

wheel load

load distribution

distribution in

in cm

cm (assumed

(assumed circular)

circular) =

= [

[ P

P /

/ (p

(p x

x p)]0.5

p)]0.5 =

=

0.66

0.66

8

8 Fatigue

Fatigue Analysis

Analysis

The fatigue analysis has been performed, taking the flexural strength of concrete equal to 45

The fatigue analysis has been performed, taking the flexural strength of concrete equal to 45

Kg/cm for computing stress ratios. The results are shown in

Kg/cm for computing stress ratios. The results are shown in the table.

the table.

Trial

Trial thickness

thickness =

=

30

30 cm

cm

Axle load (A) Axle load (A)

Tonnes (1) Tonnes (1) A x 1.2 (P) A x 1.2 (P) Tonnes Tonnes (2) (2) Edge load Edge load stress S stress Slele (kg/cm (kg/cm22)) (3) (3) Stress Stress ratio ratio (4) (4) Design Design repetitions repetitions (5) (5) Allow. Rept. Allow. Rept. To fatigue To fatigue (6) (6) Fatigue resistance Fatigue resistance used (%) used (%) Col.5/Col.6 x 100 Col.5/Col.6 x 100 (7) (7)

Single Axle

Single Axle

1

1

1.2

1.2

1.488

1.488

0.03

0.03

000.0E+0

000.0E+0

Unlimited

Unlimited

0.00

0.00

3

3

3.6

3.6

3.88

3.88

0.09

0.09

5.0E+6

5.0E+6

Unlimited

Unlimited

0.00

0.00

5

5

6

6

6

6

0.13

0.13

18.0E+6

18.0E+6

Unlimited

Unlimited

0.00

0.00

7

7

8.4

8.4

7.991

7.991

0.18

0.18

7.5E+6

7.5E+6

Unlimited

Unlimited

0.00

0.00

9

9

10.8

10.8

9.9

9.9

0.22

0.22

3.3E+6

3.3E+6

Unlimited

Unlimited

0.00

0.00

11

11

13.2

13.2

11.745

11.745

0.26

0.26

2.5E+6

2.5E+6

Unlimited

Unlimited

0.00

0.00

13

13

15.6

15.6

13.536

13.536

0.30

0.30

1.5E+6

1.5E+6

Unlimited

Unlimited

0.00

0.00

15

15

18

18

15.279

15.279

0.34

0.34

1.9E+6

1.9E+6

Unlimited

Unlimited

0.00

0.00

17

17

20.4

20.4

16.982

16.982

0.38

0.38

965.9E+3

965.9E+3

Unlimited

Unlimited

0.00

0.00

19

19

22.8

22.8

18.649

18.649

0.41

0.41

46.0E+3

46.0E+3

Unlimited

Unlimited

0.00

0.00

21

21

25.2

25.2

20.285

20.285

0.45

0.45

000.0E+0

000.0E+0

62790761

62790761

0.00

0.00

23

23

27.6

27.6

21.893

21.893

0.49

0.49

000.0E+0

000.0E+0

1286914

1286914

0.00

0.00

Total

0

Total

0

Axle

Axle

load

load

(w)

(w)

W x 1.2

W x 1.2

(P)

(P)

Tonnes

Tonnes

Edge load

Edge load

stress

stress

Sle

Sle

Stress

Stress

ratio

ratio

(4)

(4)

Design

Design

repetitions

repetitions

(5)

(5)

Allow.

Allow.

Rept. To

Rept. To

fatigue

fatigue

Fatigue resistance

Fatigue resistance

used (%)

used (%)

Col.5/Col.6 x 100

Col.5/Col.6 x 100

(50)

References

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