CHECKLIST FOR THE ASSESSMENT OF WELDING WORKSHOPS CHECKLIST FOR THE ASSESSMENT OF WELDING WORKSHOPS
Name of the w
Name of the workshoporkshop
Does the workshop ma!"ta!" a #$a%!t& s&stem a''or(!") to* Does the workshop ma!"ta!" a #$a%!t& s&stem a''or(!") to* E
EN N ++,,++--..// 00ees 1s 1 NNoo 22
If the workshop ma!"ta!"s a #$a%!t& s&stem a''or(!") to EN +,+-./ the amo$"t
If the workshop ma!"ta!"s a #$a%!t& s&stem a''or(!") to EN +,+-./ the amo$"t of !"spe't!o" ($r!") ma"$fa't$r!") 'a"of !"spe't!o" ($r!") ma"$fa't$r!") 'a" 3e he%( o" a "orma% %e4e%5 I
3e he%( o" a "orma% %e4e%5 If "o #$a%!t& s&stem !s af "o #$a%!t& s&stem !s app%!e( a" assessmpp%!e( a" assessme"t m$st 3e (o"e !" or(er to ee"t m$st 3e (o"e !" or(er to e4a%$ate the ro$t!"es4a%$ate the ro$t!"es app%!e(5 The fo%%ow!") 'he'k%!st !s a" a!( to
app%!e(5 The fo%%ow!") 'he'k%!st !s a" a!( to )et a )e"era% 4!ew of the pro'e($res app%!e( 3& )et a )e"era% 4!ew of the pro'e($res app%!e( 3& the workshop5the workshop5
The "$m3er!") fo%%ows EN +,+-The "$m3er!") fo%%ows EN +,+-
./
./
Q
Quueessttiioonn AAnnsswweerrs s aannd d ccoommmmeennttss DDoocc. . rreeff.. 5
5..00 RReevviieew Rw Reeququiirreemmeenntt Application
Application - - Contract Contract reviewreview
Is a 'he'k%!st $se( for theIs a 'he'k%!st $se( for the
re4!ew* re4!ew* 0 0eess FF6677//6688// PO No5 7-9 PO No5 7-9
Who !s respo"s!3%e for theWho !s respo"s!3%e for the
re4!ew* re4!ew*
We%(!") Coor(!"ator
We%(!") Coor(!"ator PROCEDRE !O "#QA$%PROCEDRE !O "#QA$%
Are pro'e($res esta3%!she(Are pro'e($res esta3%!she(
for the s$r4e& of 'o"tra't$a% for the s$r4e& of 'o"tra't$a% re#$!reme"ts*
re#$!reme"ts*
0
0eses PROCEDRE !O. "#QA$&PROCEDRE !O. "#QA$&
Is the app%!'at!o" sta"(ar(:Is the app%!'at!o" sta"(ar(:
to)ether w!th a"& to)ether w!th a"& s$pp%eme"tar& re#$!reme"ts s$pp%eme"tar& re#$!reme"ts (ef!"e(* (ef!"e(* No
No C'(O#ER QA)*(+C'(O#ER QA)*(+ A''RA!CE P)A! A''RA!CE P)A! ,C'$QA$RR$00/ ,C'$QA$RR$00/
Are spe'!f!'at!o"s forAre spe'!f!'at!o"s for
we%(!"): pro'e($res for "o". we%(!"): pro'e($res for "o". (estr$'t!4e test!") a"( heat (estr$'t!4e test!") a"( heat treatme"t (ef!"e(*
treatme"t (ef!"e(*
We%(!") ; NDT < A4a!%a3%e We%(!") ; NDT < A4a!%a3%e Heat.treatm
Heat.treatme"t < e"t < Not App%!'a3%eNot App%!'a3%e
C$stomer Te'h"!'a
C$stomer Te'h"!'a% % Spe'!f!'at!o"Spe'!f!'at!o" =CS6TS6RR>688?@
=CS6TS6RR>688?@
Are pro'e($res esta3%!she(Are pro'e($res esta3%!she(
for s$3'o"tra't!")* for s$3'o"tra't!")*
0
0eess WWMMMM..,,
Application - Desin review Application - Desin review
Is a 'he'k%!st $se( for theIs a 'he'k%!st $se( for the
re4!ew* re4!ew*
Not A
Not App%!'a3%epp%!'a3%e ..
Who !s respo"s!3%e for theWho !s respo"s!3%e for the
re4!ew* re4!ew*
Not A
Not App%!'a3%epp%!'a3%e ..
Are pro'e($res a"(Are pro'e($res a"(
respo"s!3!%!t!es esta3%!she( respo"s!3!%!t!es esta3%!she( for the (es!)"
for the (es!)" re4!ew*re4!ew*
Not A
Not App%!'a3%epp%!'a3%e ..
How !s the re4!ewHow !s the re4!ew
(o'$me"te(* (o'$me"te(*
Not A
Not App%!'a3%epp%!'a3%e ..
Are #$a%!t& a"( a''epta"'eAre #$a%!t& a"( a''epta"'e
re#$!reme"ts for we%(s re#$!reme"ts for we%(s (ef!"e(*
(ef!"e(*
Not A
Not App%!'a3%epp%!'a3%e ..
1.0
1.0 'u2contractin'u2contractin
Are s$3'o"tra'tors $se( forAre s$3'o"tra'tors $se( for
We%(!")*We%(!")* No No
?69 ?69
Heat treatme"t* NA
I"spe't!o" a"( test!")* I"spe't!o" < I" ho$seB Test!"). Appro4e(
La3orator&
Ser4!'e a"( ma!"te"a"'e* NO
Ca%!3rat!o"* 0es
I"spe't!o" of pare"t mater!a%
et'*
No
If s$3'o"tra'tors are $se( Who !s respo"s!3%e for
'o"ta'ts*
We%(!") Coor(!"ator Pro'e($re No5
WMA688- How !s !t e"s$re( that
s$3'o"tra'tors re'e!4e a%% re%e4a"t (o'$me"ts*
We%(!") Coor(!"ator Pro'e($re No:WMA688+
Is the s$3'o"tra'tor
!"forme(: where app%!'a3%e: a3o$t re#$!reme"ts for CE. mark!")6Cert!f!'ates*
No Pro'e($re No:WMA688+
Are there (o'$me"te(
pro'e($res reser4!") the r!)ht of the Not!f!e( >o(& to perform 4er!f!'at!o" of the
s$3'o"tra'tor*
S$3 Co"tra't!") Pro'e($re Pro'e($re No:WMA688+
3.0 "eldin personnel 3.& "elders
Do we%(ers6operators f$%f!%
the re#$!reme"ts*
0es Pro'e($re
No:WMA688- Is there a" ar'h!4e w!th
we%(ers 'ert!f!'ates*
0es Pro'e($re
No:WMA688-3.4 "eldin coordination personnel
Who !s we%(!") 'o.
or(!"ator*
Mr5 S Samara"
Does a 'op& of h!s C e!st* 0es
Is h!s 'ompete"'e a(e#$ate* 0es A"'
CER(**CA(E-CER(**CA(E !O.
Are h!s respo"s!3!%!t!es a"(
a$thor!t!es (o'$me"te(*
0es !" We%(!") Perso""e% Ro%es a"( Respo"s!3!%!t& Pro'e($re
Pro'e($re
No:WMA688-6.0 *nspection7 testin and e8amination personnel
Does the ma"$fa't$rer ha4e
at h!s (!sposa% s$ff!'!e"t a"( 'ompete"t perso""e% for p%a""!") a"( perform!"): for
s$per4!s!"): !"spe't!o": test!") a"( eam!"at!o" of the we%(!") pro($'t!o" a''or(!") to spe'!f!e( re#$!reme"ts*
"E)D*!9 PRODC(*O! E!9*!EER
Pro'e($re
No:WMA688- Are perso""e% for the "o".
(estr$'t!4e test!") appro4e( a''or(!") to EN.+,+-5
'CO!(RAC(ED
:.0 Equipment
Does the ma"$fa't$rer ha4e
a%% "e'essar& e#$!pme"t at h!s (!sposa%*
EQ*P#E!( #A'(ER )*'( $31$0
Does the ma"$fa't$rer
ma!"ta!" a %!st of a%% esse"t!a% e#$!pme"t $se( for we%(!") pro($'t!o"*
+E' EQ*P#E!( #A'(ER )*'( $31$0
Is the e#$!pme"t s$!ta3%e for
the !"te"(e( pro($'t!o"*
+E' CO!D*(*O! O #AC;*!E' 'R$31$0
How !s "ew e#$!pme"t
4er!f!e(*
#A!AC(RE CA)*RA(*O! REPOR(7 *!(ER!A) O(P( #EA'RED A!D APPRO<ED + "E)D*!9 COORD*!A(OR
'R$31$0
Are (o'$me"te( p%a"s
esta3%!she( for the ma!"te"a"'e of the e#$!pme"t*
+E' "E)D*!9 RE)A(ED EQ*P#E!(
P#$!*(&$00
0.0 "eldin activities
How are pro($'t!o" p%a"s esta3%!she(* Is the appro4a% of we%(!") pro'e($res
4er!f!e( a''or(!") to the re#$!reme"ts
Is the re%e4a"'& of we%(!") pro'e($re
spe'!f!'at!o"s 4er!f!e( a''or(!") to the re#$!reme"ts
Are pro'e($res esta3%!she( for the 'o"tro%
of re%e4a"t (o'$me"ts: e5)5 we%(!") pro'e($re spe'!f!'at!o"s: we%(!")
appro4a% re'or(s: we%(er 'ert!f!'ates et'*
Are work !"str$'t!o"s $se(* Who are
!ss$!") them*
.0 "eldin consuma2les
Are pro'e($res a"( respo"s!3!%!t!es !"4o%4e( !" the 'o"tro% of we%(!") 'o"s$ma3%es spe'!f!e( 3& the ma"$fa't$rer*
To what %e4e% of 'ert!f!'at!o" are 'o"s$ma3%es 3o$)ht*
Are pro'e($res re)ar(!") stora)e: ha"(%!") a"( $se of 'o"s$ma3%es !"tro($'e( wh!'h a4o!( mo!st$re p!'k.$p: o!(at!o" (ama)e et'*
&.0 'torae of parent materials
Are pare"t mater!a%s 'he'ke( o" re'e!pt* Are !"spe't!o" (o'$me"ts eam!"e( !" or(er to 4er!f& that the re#$!reme"ts are f$%f!%%e(* How !s pare"t mater!a% store(*
How !s !(e"t!f!'at!o" ma!"ta!"e( after '$tt!")*
How !s !(e"t!f!'at!o" ma!"ta!"e( ($r!") stora)e*
4.0 Post-weld =eat treatment
W!%% post.we%( heat treatme"t 3e
performe(*
If post.we%( heat treatme"t !s (o"e: how !s
the fo%%ow!") re)$%ate(*
Co"tra't re4!ew S$3'o"tra't!")
Compete"'e of perso""e% I"spe't!o" a"( test!")
E#$!pme"t for heat treatme"t E#$!pme"t for meas$reme"t a"(
re)!strat!o"
I"spe't!o" (o'$me"ts E#$!pme"t to 3e 'a%!3rate(
No".'o"form!") a"( 'orre't!4e a't!o"s
%.0 "eldin related inspection and testin %. 9eneral
Is a" !"spe't!o" p%a" esta3%!she(* Who !s respo"s!3%e*
Who !s 'arr&!") o$t the !"spe't!o"s* A''or(!") to wh!'h sta"(ar(s are
!"spe't!o" a"( test!") (o"e*
How are perso""e% #$a%!f!e(*
%.& *nspection and testin 2efore weldin
Are s$!ta3!%!t& a"( 4a%!(!t& of we%(ers
appro4a%s 'he'ke(*
Is the s$!ta3!%!t& of WPS 'he'ke(* Is the !(e"t!t& of the pare"t mater!a%
'he'ke(*
Is the !(e"t!t& of the we%(!") 'o"s$ma3%es
'he'ke(*
Are the o!"t preparat!o": f!t.$p: !))!")
a"( ta'k!") 'he'ke(*
%.4 *nspection and testin durin weldin
Are esse"t!a% we%(!") parameters
'he'ke(*
Is preheat!")6!"ter pass temperat$re
'he'ke(*
Are (eformat!o"s et'5 'he'ke(*
%.% *nspection and testin after weldin
Is 4!s$a% !"spe't!o" a"(6or re%e4a"t other
"o".(estr$'t!4e test!") app%!e(*
Are form: shape a"( (!me"s!o"s 'he'ke(* Is a re4!ew of reports from pre4!o$s
a't!4!t!es performe(*
%.5 *nspection and test status
How !s a" a%rea(& 'he'ke( pro($'t
separate( from o"e "ot &et 'he'ke(*
Does mark!") of the !tem or a ro$t!") 'ar(
!"(!'ate stat$s of !"spe't!o" a"( test!")*
5.0 !on-conformin and corrective action
Are 'r!ter!a esta3%!she( for "o".
'o"forma"'e*
How !s "o".'o"forma"'e reporte(* How are "o".'o"form!") pro($'ts
marke(*
Are meas$res !mp%eme"te( for
(o'$me"tat!o" of "o".'o"forma"'e a"( 'orre't!4e a't!o"s*
How are we%( repa!rs (o"e*
Ha4e spe'!f!' pro'e($res 3ee" esta3%!she(
for we%( repa!rs*
Whe" repa!r a"(6or 'orre't!o" are 'arr!e(
o$t are the !tems re!"spe'te(: teste( a"( eam!"e( !" a''or(a"'e w!th the or!)!"a% re#$!reme"ts*
1.0 Cali2ration
Are e#$!pme"t a"( pro'e($res a4a!%a3%e for meas$reme"t: 'a%!3rat!o" a"( (o'$me"tat!o" of
D!me"s!o"s* We%( parameters* Temperat$res*
Ca%!3rat!o" of pro'e($res for NDT* Do'$me"tat!o" of 'a%!3rat!o"s*
3.0 *dentification and tracea2ilit>
Is tra'ea3!%!t& ma!"ta!"e( thro$)ho$t the
ma"$fa't$r!") pro'ess*
Are we%( %o'at!o"s !" 'o"str$'t!o"s
re'or(e(*
Are ro$t!"es esta3%!she( for we%( mark!"):
stamp!") a"( %a3e%s*
How !s tra'ea3!%!t& ma!"ta!"e( to spe'!f!'
we%(s w!th re)ar( to we%(er a"(6or operator*
How !s tra'ea3!%!t& ma!"ta!"e( to f!%%er
meta%*
6.0 Qualit> records
Are the fo%%ow!") (o'$me"ts f!%e( as
re'or(s*
Cert!f!'ates for 3ase a"( f!%%er meta% WPAR a"( WPS
Cert!f!'ates for we%(ers6operators Cert!f!'ates for NDT perso""e% Pro'e($res for heat treatme"t*
Pro'e($res a"( reports for NDT a"( DT Re'or(s of repa!rs a"( other "o".
'o"form!t& reports
Has the ma"$fa't$rer ma(e pro4!s!o"s to
reta!" the re'or(s for a per!o( of three &ears as re#$!re( 3& ISO
