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UNIVERSITI TEKNIKAL MALAYSIA MELAKA

AN INTEGRATION OF AFFECTIVE ENGINEERING IN

PRODUCT DESIGN ANALYSIS

[The Using of Kano Model with Kansei Engineering for

Evaluating the Design Product: Case Study]

This report submitted in accordance with requirement of the University Teknikal Malaysia Melaka (UTeM) for the Bachelor Degree of Manufacturing Engineering

(Manufacturing Management) with Honours.

by

MUHAMMAD HAZWAN BIN ARZMI B050010262

890919-14-5983

FACULTY OF MANUFACTURING ENGINEERING

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SULIT

TERHAD

TIDAK TERHAD

(Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia yang termaktub di dalam AKTA RAHSIA RASMI 1972)

(Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi/badan di mana penyelidikan dijalankan)

Alamat Tetap:

NO 70, JALAN SS7/48

Taman Kelana Indah, Kelana Jaya, 47301, Petaling Jaya, Selangor

Tarikh: 3 June 2013

Disahkan oleh:

Cop Rasmi: XV:sihmobi

Tarikh: _______________________ BORANG PENGESAHAN STATUS LAPORAN PROJEK SARJANA MUDA

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

TAJUK: AN INTEGRATION OF AFFECTIVE ENGINEERING IN PRODUCT DESIGN

ANALYSIS [The Using of Kano Model with Kansei Engineering for Evaluating the

Design Product: Case Study]

SESI PENGAJIAN: 2012/2013 Semester 2

SayaMUHAMMAD HAZWAN BIN ARZMI,

mengaku membenarkan Laporan PSM ini disimpan di Perpustakaan Universiti Teknikal Malaysia Melaka (UTeM) dengan syarat-syarat kegunaan seperti berikut: 1. Laporan PSM adalah hak milik Universiti Teknikal Malaysia Melaka, Supervisor,

dan penulis.

2. Perpustakaan Universiti Teknikal Malaysia Melaka dibenarkan membuat salinan untuk tujuan pengajian sahaja dengan izin penulis.

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DECLARATION

I hereby declare that this report entitled “An Integration of Affective Engineering in Product Design Analysis” is the result of my own research except as cited in the

references.

Signature :

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APPROVAL

This report is submitted to the Faculty of Manufacturing Engineering of UTeM as a partial fulfillment of the requirements for the degree of Bachelor of Manufacturing

Engineering (Manufacturing Management) with Honors. The members of the supervisory committee are as follow:

……… H.H.IP [XV:sihmobi ]

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ABSTRAK

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ABSTRACT

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DEDICATION

For my beloved parent who were always supported me,

Arzmi Bin Mansor

Safiah Binti Abd. Aziz

For my supervisor,

H.H.IP [XV:sihmobi] @ Haeryip Sihombing

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ACKNOWLEDGEMENT

Alhamdulillah and Thank to Allah S.W.T. with all gracious and merciful for giving me strength and the ability to accomplish this project research successfully. I would like to express my gratitude to all those who gave me the possibility to complete this thesis. I am deeply indebted to my supervisor H.H.IP [XV:sihmobi] @ Haeryip Sihombing whose help, stimulating suggestions, encouragement and guidance helped me in all the time of research for and writing of this thesis.

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TABLE OF CONTENT

Abstark i Abstract ii Dedication iii Acknowledgement iv

Table of Content v

List of Figures ix

List of Tables xii

List of Abbreviations xiv

1. INTRODUCTION

1.1 Introduction 1

1.2 Problem Statement 3

1.3 Objectives 6

1.4 Scope of project 7 1.5 Framework of study 7

1.6 Summary 9

2. LITERATURE REVIEW 2.1 Kansei Engineering

2.1.1 History of Kansei Engineering 2.1.2 Basic of Kansei Engineering

2.1.3 The principal of Knasei Engineering 2.1.3.1 Kansei Engineering type 2.1.4 Application of Kansei Engineering

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2.1.5 Advantages of Kansei Engineering 20 2.2 Kano Model

2.2.1 History of Kano Model 2.2.2 Kano’s categories

2.2.3 Traditional Kano’s Model 2.2.4 Fuzzy Kano Model

2.2.5 Kano Model integrated into QFD 2.2.6 Advantages of Kano Method

21 21 22 24 27 27 28 2.3 Analytical Hierarchy Process (AHP)

2.3.1 Decompositon

2.3.2 Comparative judgement 2.3.3 Logical consistency 2.3.4 Procedure

2.3.4.1 Structuring a decision problem and selection on criteria 2.3.4.2 Priority setting of the criteria by pairwise comparison

(weighing)

2.3.4.3 Pairwise comparison of options on each criterion (scoring)

2.3.4.4 Obtaining an overall relative score for each option 2.3.5 Approaches

2.3.6 Advantages of AHP 2.3.7 Disadvantages of AHP

29 33 34 34 36 36 36 37 37 38 38 39 2.4 Summary of Literature Review

2.4.1 Kansei Engineering 2.4.2 Kano Method

2.4.3 Analytical Hierarchy Process (AHP)

39 40 53 62

2.5 Summary 68

3. METHODOLOGY

3.1 Introduction 69

3.2 Project overview

3.2.1 Data collection phase

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3.2.3 Result phase 72 3.3 Methodology

3.3.1 Constructing survey 3.3.1.1 Interview 3.3.1.2 Observation 3.3.1.3 Questionnaire

3.3.2 Data collection and analyze data

3.3.2.1 Analysis of Semantic Differential (SD) 3.3.2.2 Constructing the kansei questionnaire 3.3.2.3 Analysis by Using Kano Model 3.3.2.4 Constructing the Kano questionnaire 3.3.2.5 Evaluation and interpretation

72 74 74 74 74 75 75 75 76 76 77

3.4 Gantt Chart 77

3.5 Expected result 77

3.6 Summary 78

4. RESULT AND DISCUSSION

4.1 Introduction 79

4.2 Demography

4.2.1 Sample Size of Respondent Involved 4.2.2 Analysis of Respondent Background

79 79 81

4.3 Kansei Word 88

4.4 Kano Model 92

4.5 Kansei Engineering

4.5.1 Kansei Word Analysis 4.5.2 Analysis by Design 4.5.3 Analysis by Preference 4.5.4 Final Design

4.5.5 Expert Choice Result 4.5.6 Post Test

93 93 104 105 109 112 113 4.6 Correlation Analysis

4.6.1 Kano vs Design

4.6.2 “Miserable - Comfortable” (MC) vs Demography

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4.6.3 “Irritating - Convenience” (IC) vs Demography 117

4.7 Summary 119

5 CONCLUSION

5.1 Introduction 122

5.2 Conclusion 122

5.3 Recommendation 124

REFFERENCES 126

APPENDICES

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LIST OF FIGURE

1.1 Framework Of Study 8

2.1 The Process of Kansei 13 2.2 The Principal of Kansei Engineering 15 2.3 Kano’s Model of Customer Satisfaction 24 2.4 Process of Kano Classification 26 2.5 Framework for Requirement Rating With Fuzzy Kano 27 2.6 Structure of AHP process 32

3.1 Framework of Study 70 3.2 Framework for Kansei Engineering 73

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4.11 Average Miserable vs. Comfortable (MC) 94 4.12 AHP Miserable vs Comfortable (MC) 95 4.13 Tendency of choosing between Miserable and Comfortable (MC) 95 4.14 Average Boring vs Attractive (BA) 96 4.15 AHP Boring vs Attractive (BA) 96 4.16 Tendency of choosing between Boring and Attractive (BA) 97 4.17 Average Irritating vs Convenience (IC) 97 4.18 AHP Irritating vs Convenience (IC) 98 4.19 Tendency of choosing between Irritating and Convenience (IC) 98 4.20 Average Slippery vs Firm (SF) 99 4.21 AHP Slippery vs Firm (SF) 99 4.22 Tendency of choosing between Slippery and Firm (SF) 100 4.23 Average Simple vs. Stylish (SS) 101 4.24 AHP Simple vs. Stylish (SS) 101 4.25 Tendency of choosing between Simple and Stylish (SS) 102 4.26 Average Ugly vs. Beautiful (UB) 102 4.27 AHP Ugly vs. Beautiful (UB) 103 4.28 Tendency of choosing between Simple and Stylish Ugly and Beautiful

(UB)

103

4.29 Average Design 1 106 4.30 Average Design 2 106 4.31 Average Design 3 106 4.32 Average Design 4 106 4.33 Average Design 5 106 4.34 Average Design 6 106 4.35 Average Design 7 107 4.36 Average Design 8 107 4.37 Average Design 9 107

4.38 AHP Design 1 107

4.39 AHP Design 2 107

4.40 AHP Design 3 107

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4.43 AHP Design 6 108

4.44 AHP Design 7 108

4.45 AHP Design 8 108

4.46 AHP Design 9 108

4.47 Average preference 109

4.48 AHP preference 109

4.49 Final design 110

4.50 Final design web chart (fuzzy) 110

4.51 Fuzzy Matlab 111

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LIST OF TABLE

2.1 Summary Kansei Engineering 40 2.2 Summary Kano Method 53 2.3 Summary Analytical Hierarchy Process (AHP) 62

3.1 Kano Evaluation Table 76

4.1 Respondent counts 80 4.2 Statistic frequency of gender 81 4.3 Statistic frequency tendency buying a new pen 82 4.4 Statistic frequency of writing hand 83 4.5 Statistic frequency of pen color and quantity 84 4.6 Statistic frequency of consideration of buying a new pen 85 4.7 Statistic frequency of respondent action when didn’t bring a pen 86 4.8 Statistic frequency of the place pen kept 87

4.9 48 Kansei Word 89

4.10 Kansei Word from respondent 89 4.11 Results of word grouping based on pairwise questions 91 4.12 Kansei Word reliability test 91

4.13 Kano analysis 92

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LIST OF ABBREVATION

A - Attractive

AHP - Analytical Hierarchy Process CR - Customer Requirement CS - Satisfaction

DS - Dissatisfaction FA - Factor Analysis GRA - Grey Relational Analysis

I - Indifferent

KE - Kansei Engineering KES - Kansei Engineering System KW - Kansei Word

M - Must-be

O - One Dimensional

Q - Questionable

QFD - Quality Function Development

R - Reverse

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References

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