Manual Bending Machines SCAN 10S SCAN 13S

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Industrivej 3-9 DK-9460 Brovst Denmark Ph.: +45 9823 6088 Fax: +45 9823 6144

Manual

Bending Machines

SCAN 10S

SCAN 13S

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Introduction

This manual describes a group of bending machines from Scantool A / S. The front page shows a machine of the type SCAN 10S. SCAN 13 S has a larger working width.

EU declaration of conformity

hereby declares that

SCANTOOL Bending Machines SCAN 10-13 are manufactured in

accordance with the provisions of the

European Parliament and Council

Directive 2006/42 / EC of 17 May 2006

SCANTOOL A/S Industrivej 3-9 9460 Brovst Denmark www.scantool-group.com Ph.: 98 23 60 88 Fax: 98 23 61 44

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1. Transport & Handling

1.1 Transport

SCAN 10 & 13 are delivered on a pallet with the following measures:

SCAN 10 120 x 80 x 145 cm 310 kgs

SCAN 13 170 x 80 x 145 cm 340 kgs

The bending machine is packed in protective wrapping.

1.2 Handling

The machine can be transported on the pallet without difficulty.

1.3 Placing

Mounting of 10 & 13, must take place on a firm and level ground. The machine must be fastened to the ground by means of the four fittings which are used to fasten the

bending machine to the pallet. Both holes in the triangle sheet of the mounting piece are applied. (see fig. 1.1).

It is important that this machine is bolted to the floor.

Before the machine is bolted to the floor the machine it is necessary to level out the machine. It can be necessary to make adjustment with distance pieces

underneath the machine if the floor is not in level. The adjustment is necessary to avoid the machine for twisting and then pull uneven.

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2. Directions

2.1 Operation

The operation of the SCAN bending machine is the same regardless of model, however, are the models which have a fixed clamping limited in how much they can bend.

Before use, folding stop (7) must be loosened. The clamping pressure is from the factory adjusted to zero in sheet thickness. The required clamping pressure can be adjusted by using the adjusting screws (6 until the foot pedal no. 1 can be locked at the locking pedal. The folding beam (4) can be adjusted to the required sheet thickness by using the handles (8) lower the folding beam to minimum sheet thickness. Check the distance between sharp nose blade and segments by placing the folding beam in 90. If bend above 90 is required the folding beam must be lowered 25% additionally.

Crowning of the folding beam is carried out by means of the two bolts at the adjusting bolt (5).

When bending the lock for the upper beam is released by using the pedal (1) (see fig.

1.2). Now the sheet can be entered. The upper beam is pressed down again by using

the pedal.

Fig.: 1.2 Operating the Scan Bender

1. Foot pedal with locking device 2. Bed beam

3. Segments for clamping beam 4. Folding beam

5. Crowning adjustment on the folding beam 6. Hand lever for clamping beam pressure 7. Bending stop

8. Handle for adjustment of the folding beam to the correct sheet thickness 9. Counter balance arm

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Fig.: 2.2 Bending Crack (I)

Before the lock for the upper beam (7) is activated it is necessary to adjust the handles (6) so it is possible to press the pedal home. Finally the handle (8) for the bending beam (4) is adjusted, so the bending crack (see fig. 2.2) corresponds with the sheet dimension.

Angle adjustment

Folding stop no. 7 can be adjusted for the required angle. Make a folding test and adjust the folding stop.

Utilization of segments

It is possible to dismount one or more of the segments in the upper beam in order to make the best possible use of the many possibilities 10 & 13 SC have. (See fig. 2.3).

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2.2 Security

When working with the bending machines the existing safety rules must be kept to avoid personal or material injury.

SCANTOOL 10 & 13 are constructed to be used with the equipment with which they

are delivered with. Therefore it is not recommended to make any technical

reconstructions on the machine or use any technical equipment which is not approved for SCANTOOL 10 & 13.

It is not recommended to bend sheets which exceed the maximum sheet dimension (please see technical specifications).

2.3 Maintenance

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3. Spare parts

3.1 Exploded drawing

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3.2 Spare parts list

Pos. Description 1 ADJUSTING NUT 2 CLAMPING LEAF 3 T-NUT M10 4 Segments 5 CAP SCREW M10 x 20 6 CLAMPING BLOCK 7 ADJUSTING NUT SPRING 8 FLAT WASHER 20 MM 9 GREASE FITTING 8MM 10 BUSHING

11 FLAT WASHER 30MM 12 Folding leaf hanger R 13 CAP SCREW M10 x 35 14 STOP COLLAR

15 HEX NUT 10 -1,5

16 CAP SCREW M10 -1,5 x 40 18 EXT RETAINING RING 25MM 19 Shaft for Scan

20 CAP SCREW M10 -1,5 x 30 21 EXTENTION BRACKET 22 DISC SPRING 40 x 20 x 1 x 2,4 23 ROD 24 LEVER PIN 25 Shaft 26 FOOT PEDAL

27 TREAD PLATE RUBBER 28 ROLL PIN

29 EXT RETAINING RING 10MM 30 FOOT PEDAL LOCK

31 SPRING PIN 8 x 50 32 FLAT WASHER 8MM 33 PEDAL LOCK SPRING 34 SPRING PIN 6 x 50 35 SPRING PIN 10 x 50 36 O-RING 33 x 25 37 SETBACK KNOB 38 HEX BOLT M8 x15 39 HEX NUT M20 -2,5 40 SETBACK KNOB 41 BENDING LEAF 47 DISC 10,5 x 18 x 1,6 48 BUSHING 49 GAS SPRING 50 DISC

51 SUSPENSION OF SETBACK LEFT 52 Segment bar

3.3 Extra equipment

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4. Technical Data

4.1 Dimensions

Fig.: 4.1 Measures of Scan benders

4.2 Specifications

SCAN 10 SCAN 13 Working Length 1020 mm 1320 mm Max. Passage 2.75 mm 2.25 mm Bending Angle 135° 135° A 800 mm 800 mm B 1070 mm 1370 mm C 1150 mm 1150 mm Weight 310 kg 340 kg C

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4.3 Guarantee

If within 2 year of purchase this machine supplied by SCANTOOL A/S becomes

defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that:

The product is returned complete to one of our Service Branches or Official Service Agents.

1. The product is returned complete to one of our Service Branches or Official Service Agents.

2. The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions.

3. Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents.

4. Documentary proof of purchase date is produced when the goods are handed in or sent for repair.