31-Mar-10
A5 A5
If paint mat'l or coating system used for repair/ touch-up is different from srcinal applied coating system, paint material for touch-up meets Over Coating Compatibility Chart per Attachment 1.
A4 A4
Paint material for touch-up is supplied by the same Manufacturer (Different brands may be used if approved by CSD).
Note:
Note: Thinner used is supplied or approved by the paint manufacturer.)
SAES-H-001, Para. 7.4 SAES-H-100,
Para. 8.5 A3
A3 Compressed air for blasting used is not contaminated with oil, moisture, debris, etc. This is determined by performing a blotter test.
SAES-H-100, Para. 5.4.1
DATE APPROVED QR NUMBER
A
A General requirementsGeneral requirements
Saudi Aramco Paint Data Sheet for the coating system (APCS) applied is provided.
NOTES:
NOTES: Fill in the required information for
Existing Coating System: _______________________ Coating System for Touch-up/Repair: _____________ *Cleanliness Level for Touch-up/Repair: ________________ ( *Refer to the applicable APCS for ) ________________ ( cleanliness requirement based on )
( area of repair. ) Wet film thickness/Coat : ____________
Reqd. DFT(Prime):_________/ Reqd. DFT (Full Coat):________ Recoat interval (Min / Max):________/________ at Steel Temp10 ºC
________/________ at Steel Temp 30 ºC ________/________ at Steel Temp 50 ºC SAES-H-101 Para 4.2 A1 A1
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--PLANT NO. SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4
SAUDI ARA
SAUDI ARAMCO INSPECTIO
MCO INSPECTION CHECKLIST
N CHECKLIST
PROJECT TITLE WBS BI JO / / NUMBER CONTRACTOR SUBCONTRACTOR/
SAIC NUMBER
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
MH's SPENT TRAVEL TIME QUANTITY INSP.
WORK PERMIT REQUIRED? SCHEDULED INSPECTION DATE & TIME
REV. NO. PURCHASE ORDER NUMBER
A
ACCCCEEPPTTAANNCCE E CCRRIITTEERRIIAA RREEFFEERREENNCCEE PAPASSSS FFAAIILL N//ANA
LAYOUT DRAWING NUMBER
ACTUAL INSPECTION DATE & TIME
SAUDI ARAMCO USE ONLY SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
EC / PMCC / MCC NO.
A2 A2
Crew Supervisor and Coating Applicator hold valid coating certification card issued by Saudi Aramco in accordance with the requirements of SAEP-316.
SAEP-316 Para 3.1
SAUDI ARAMCO INSPECTION LEVEL
RE-INSP DATE RE-INSP DATE ITEM ITEM No. No.
CONTRACTOR INSPECTION LEVEL
31-Mar-10
B
B WeaWeathther er CoCondndititioions ns fofor Pr Paiaintntiningg
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4
B1 B1 D D C1 C1 C4 C4 C7 C7 B2 B2 SAES-H-100 Para 8.4.7 C2
C2 All coated areas near to the defective area are protected by covering with heavy duty textile or fabric adhesive tape.
SAES-H-100 Para 8.4.1 SAES-H-100 Para 8.1.1 SAES-H-100 Para 5.4.3 Para 8.2.4 Paint shall not be applied if one or more of the following conditions exist
(unless paint is specifically formulated for averted condition): a) Substrate temperature is less than 10°C of the temperature
limit given in the applicable Saudi Aramco Data Sheet b) Substrate temperature is more than the temperature limit
given in the applicable Saudi Aramco Data Sheet. c) Substrate temperature is less than 3°C above the dew point.
E
E QQC DC D ooccuummeennttaattiionon C
C
The coating shall be holiday tested when fully cured. Any defects shall be repaired.
. ,
pre treatment srcinally specified. Feather edge the coating at least 50 mm beyond bare metal. Dust and debris are removed by brush or vacuum.
SAES-H-100 Para 8.4.3 Para 8.4.5 Areas less than 0.1 m², are grinded to a rough metal surface using at
least an 80 grit disc sander. Alternatively spot blast to bare steel. Feather edge the coating at least 50 mm beyond bare metal. Dust and debris are removed by brush or vacuum.
SAES-H-100 Para 8.4.3 Para 8.4.5 an s a no e app e urng a verse wea er con ons suc as,
but not restricted to following:
1) Wind is strong enough to blow sand, salt spray or other foreign matter onto the surface being painted.
2) Wind is strong enough to cause dry spay or otherwise seriously
disturb the spray pattern when application is by spray gun. 3 Rain
SAES-H-100 Para 8.1.1
Necessary safety requirements specified in SAES-H-102 are provided such as:
A) High intensity flood or spotlights are installed in vessels, tanks, and other poorly illuminated locations for visibility.
B) Continuous forced ventilation is operated throughout the paint application and curing period while coating inside Tanks & Vessels.
Repair of Coatings for Atmospheric Service Repair of Coatings for Atmospheric Service
Final DFT of the repair coating is measured per SAIC-H-2031.SAIC-H-2031. DFT conforms with the specific requirement of the respective APCS noted in Item A1.
Inspection & Testing for repair of coating are recorded in QC Form SATR-H-2006.
SATR-H-2006.(Quality Plan, SATIP-H-100-01)
SAES-H-100, Para. 9.2 D1
D1
Repair of atmospheric coatings is conducted following the
recommendations of surface preparation and application requirements given in the applicable APCS and the manufacturer's technical data sheet. SAES-H-100 Para 8.5 D2 D2 SAES-H-100 Para 8.1.6 E1 E1 ITEM ITEM No.
No. AACCCCEEPPTTAANNCCE E CCRRIITTEERRIIAA RREEFFEERREENNCCEE
Repair of Coatings for Immersion Service Repair of Coatings for Immersion Service
P
PAASSSS FFAAIILL NN//AA RREE--IINNSSP P DDAATTEE
CONTRACTOR / SUBCONTRACTOR
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--SAUDI ARAM
SAUDI ARAMCO INSPECTION
CO INSPECTION CHECKLIST
CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBERPROJECT TITLE JO NUMBER/ WBS BI /
C5 C5 C3
C3 Defective area are first cleaned by solvent or detergent wash. SAES-H-100 Para 8.4.2
C6 C6
Coating is applied by brush for areas less than 0.1 m² and by spray for areas greater than 0.1 m² to the srcinal specification except that the first coat of a multi-coat system shall be thinned by 15%.
SAES-H-100 Para 8.4.6
31-Mar-10 SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4
CONTRACTOR / SUBCONTRACTOR
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--SAUDI ARAM
SAUDI ARAMCO INSPECTION
CO INSPECTION CHECKLIST
CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBERPROJECT TITLE JO NUMBER/ WBS BI /
Work / Rework May Proceed
Name, Initials and Date: Name, Initials and Date:
3. SAES-H-101, Approved Protective Coating Systems (29 June 2005) ATTACHMENTS:
ATTACHMENTS:
2. SAES-H-102, Safety Requirements for Coating Applications (11 Aug., 2007) REFERENCE DOCUMENTS:
REFERENCE DOCUMENTS: 1 -
1 - Over coating Compatibility Chart of SAOver coating Compatibility Chart of SAES-H-001 (2 Pages)ES-H-001 (2 Pages)
Work Verified
Saudi Aramco
Saudi Aramco
T&I Wi tnessed QC Record Reviewed
Q
QC C IInnssppeeccttoorr PPIID D RReepprreesseennttaattiivvee Construction Representative*
Construction Representative*
Name, Initials and Date:
PMT Representative PMT Representative
Work Verified Work is Complete and Ready for Inspection:
Name, Initials and Date:
Performed Inspection
7. Steel Structures Painting Council, SSPC-PA 1, June 1996 REMARKS:
REMARKS:
4. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, (19 April 2009) 5. SAEP-316, Performance Qualification of Coating Personnel (4 August 2008)
1. SAES-H-100, Coating Materials & Application Requirements for Industrial Facilities (31 July, 2004)
Work Verified
6. SAES-H-001, Selection Requirements for Industrial Coatings (21 February 2010)
Q
QC C SSuuppeerrvviissoorr PPrrooppoonneennt aant nd d OOtthheerrss
Contractor / Third-Party
Contractor / Third-Party
T&I Wi tnessed QC Record Reviewed
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED T&I Wi tnessed QC Record Reviewed
Name, Sign and Date:
Quality Record Approved:
Name, Organization, Initials and Date:
31-Mar-10
31-Aug-11
31-Aug-11
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) REV 4
