SUP
DAT
PERIOR®
TA SHEE
® 60-89
ET
Manufacturer Metso Minerals
Type Primary Gyratory Crusher
Model No./Size SUPERIOR® 60-89 MK-II
Item Unit Data
PERFORMANCE
Open side setting
Eccentric throw mm 25 – 46
Operating data
Open side setting mm 165 – 229 Capacity dry tph 4195 - 5805
Gyrations per minute 149
Pinion shaft speed rpm 600 Pinion shaft power required (Maximum) kW 600 WK2 of crusher kg-m2 215
GENERAL TECHNICAL DATA
Feed opening mm 1,525 x 3,680
Sizes and Loads
Height:
Overall mm 9,168
Base to spider rim top mm 5,366 Base to spider cap top mm 7,169
Base to hydraulic mainshaft
positioning cylinder bottom mm 1,952 From base for mainshaft removal mm 11,895 From base for eccentric removal mm 2,995
Width Maximum diagonal at supports mm 6,269
Spider rim diameter mm 5,613
Base mm 5,131 x 4,255
From center line for pinion shaft
removal mm 4,108
Dynamic Loads
Horizontal at support base N 75,264 N (16,920 lbf) Moment at base in vertical plane N-m 731,519 (539,540 ft-lbs) Mounting Directly on concrete foundation Drive type Not included unless specified
Item Unit Data
SHELLS
Topshell (Description) Heavy banded construction Bottomshell (Description) One piece flared design
Material (Construction) Heat treated low carbon steel casting Number of sections Two Topshells, One Bottomshell
Topshell Weight kg Upper: 41,847; Lower: 41,051 Bottomshell Weight kg 76,210
Bottomshell arm liners
Material (Description) Medium carbon cast steel
Weight (each) kg 962
Thickness mm 56
Bottomshell side and hub liners
Material, describe Heat treated alloy steel plate
Weight kg 3,472
Thickness mm Side Liners: 32, Hub Liners: 28
SPIDER
Material (Description) Heat treated low carbon steel
Construction One piece steel casting with two arms
Weight kg 48,535
Arm Shields
Quantity 2 Material (Description) Manganese cast steel
Weight (each) kg 4,971
Thickness mm 132
Rim Liners
Quantity 8 Material (Description) Manganese cast steel
Weight (total) kg 5,577
Thickness mm 71
Spider Cap
Material (Description) Medium carbon cast steel
Weight kg 6,804
Thickness mm 165
Spider Bushing
Material (Description) Class 50 cast iron
Weight kg 934
SPIDER cont.
Spider Seal
Type Radial Shaft Seals with Garter Spring
MAINSHAFT
Material (Description) Heat treated medium carbon steel
Construction Forged steel
Head center Forged integral with shaft
Weight kg 47,749 Overall length mm 6,624 Diameter Maximum mm 1,793 In spider bearing mm 711 In eccentric bushing mm 864 Mainshaft Sleeve
Material (Description) 4140 Alloy steel casting Diameter - Upper mm 788 Diameter - Lower mm 714 Height mm 1,135 Weight kg 903 MANTLE
Material (Description) Manganese steel casting
Number of sections 2
Weight (total) kg 12,156
Bottom diameter mm 2,261
Thickness mm 102
Height mm 3,449
Backing material - type Epoxy Resin Backing material - weight kg 500
CONCAVES
Material (Description) Manganese steel castings
Number of rows 6
Segments per row 20
Maximum thickness mm 122
Weight of heaviest piece kg 460 Total concave weight kg 20,942
Item Unit Data
CONCAVES cont.
Backing material - type Epoxy Resin Backing material - weight kg 1,696
ECCENTRIC
Material (Description) Medium carbon steel casting
Diameter – inner mm 901 Diameter - outer mm 1,105 Length mm 1,753 Throw (Maximum) mm 46 Weight kg 3,842 Eccentric bushing
Material (Description) High leaded bronze casting
Diameter - inner mm 864
Diameter - outer mm 927
Length mm 1,524
Weight kg 1,157
Bottomshell bushing
Material High leaded bronze casting
Diameter – inner mm 1,099 Diameter - outer mm 1,156
Length mm 1,149
Weight kg 1,043
Bevel Gear / Pinion Gear
Material (Description) Alloy steel forging Pitch diameter mm 1,782 / 452
Number of teeth 63 / 16
Diametrical pitch 0.898
Hardness (Rockwell C) 50-55 / 58-60
Method of hardening Induction / Carburized
Face width mm 229
Bevel angle degree 25
Pressure angle degree 20
AGMA durability rating kW 2,871 (3,850 HP)
AGMA strength rating kW 2,871 / 4,086 (3,850 HP / 5,480 HP)
Mainshaft Step Bearing Set
Material Mainshaft step and piston wearing
plate High leaded tin bronze
Step washer Alloy steel
Diameter
Mainshaft step mm 762
Step washer mm 775
Piston wearing plate mm 762
Thickness
Mainshaft step mm 73
Step washer mm 80
Piston wearing plate mm 64
Weight
Mainshaft step kg 206
Step washer kg 218
Piston wearing plate kg 170
Eccentric Support Bearing
Material High leaded tin bronze
Diameter, inner mm 1,105 Diameter, outer mm 1,372
Thickness mm 38
Dust Seal Ring
Material 1-piece cast urethane with steel stiffener Diameter, inner mm 1,422
Diameter, outer mm 1,689
Thickness mm 76
Weight kg 83
Dust Seal Ring Blower
Blower motor
NEMA Design 1.5 HP, 3600 RPM, 60 Hz IEC Design 1.1 kW, 3000 RPM, 50 Hz
Pinion Shaft Assembly
Bearings Number 2
Type Two row tapered roller
Diameter, inner mm 210
Item Unit Data
Pinion Shaft Assembly cont.
Type of seals - inner Non-contact dynamic labyrinth seal
Type of seals - outer Lip type oil and labyrinth grease seal
B10 Life +100,000 hrs
Lubrication 4.3 liters of ISO VG 68 oil
Weight kg 2,310
Pinion Shaft
Material (Description) Medium carbon steel bar
Shaft length mm 1,972
Shaft diameter mm 241
LUBRICATION SYSTEM
Crusher System Description Circulating system
Pump type Internal Gear - Primary & Backup
Manufacturer Viking Pump capacity - dual (lower / upper) lpm 190
Pump motor Premium efficiency severe duty NEMA Design 7.5 HP, 1800 RPM, 60 Hz IEC Design 5.5 kW, 1500 RPM, 50 Hz Filter Type Replaceable cartridge element
Size micron 20
Manufacturer Nelson Heaters Three, 2 kW each in pipe wells
Three additional wells for optional heaters Lube tank capacity liters 757
Oil residence time minutes 3.98
Protective instrumentation (Description) Instrument protection with logic performed inside PLC (Optional TC1000-C)
Oil cooler type Air to Oil (or) Water
Fan motor
NEMA Design 10 HP, 1200 RPM, 60 Hz IEC Design 7.5 kW, 1000 RPM, 50 Hz Maximum air inlet temperature °C 38
Cooling coil material Steel tubes with aluminum fins
Air flow m3/min 625
Spider Lubrication
Description Pool lubricated; light grease or heavy oil MAINSHAFT POSITIONING SYSTEM
(MPS) AND SETTING ADJUSTMENT
Hydraulic pump capacity lpm 15.1 at 50 HZ / 18.2 at 60 HZ Pump motor Premium efficiency severe duty
MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT cont.
IEC Design 4 kW, 1500 RPM, 50 Hz Hydraulic oil tank capacity liters 397
Balance cylinder stroke mm Two at 203 x 762; nitrogen pre-charged to 862 kPa
Mainshaft travel mm 231
Shaft position indicator Included as standard (TC-1000-M) Assembly, describe
Hydraulic pump with valve assembly, filter, tank, lower level switch, system pressure transmitter
Protective devices Balance cylinder with pressure gauge Pressure relief valves Two preset at 5,171 kPa
MAIN DRIVE MOTOR
Manufacturer/Model No. SIEMENS
Power kW 600
Frame size Varies by application
Enclosure Varies by application
Service factor 1.15
Starting torque 180% of full load Breakdown torque 250% of full load
DIRECT DRIVE
Couplings - Manufacturer Falk / Rexnord SteelFlex®
Size 1150 T50
Type Steel Grid Flexing Element
Floating shaft
Diameter mm 203
Length mm 1460
Slip detection device Not Recommended Drive service factor 3.0 minimum
CONTROLS AND INSTRUMENTATION OPTION
Description Metso Automation
PLC System Allen Bradley SLC 5/05
Transmitters 1000 OHM IFM Effector
PAINTING
Type Water Base
Color Beige
TOOLS SUPPLIED All eyebolts, special wrenches, wrenches
for bolts 1.0" diameter and larger, all snap ring pliers, lowering rod assemblies, four shell splitting wrenches, balance cylinder charging hose and gauge assembly Description
Item Unit Data
SHIPPING AND HANDLING DATA
Gyratory crusher (each unit) kg 346,091 Complete lubrication system kg 1,701 Total shipping weight (each unit) kg 346,091
Heaviest item to be handled for shipment kg Bottomshell: 76,210 Heaviest item to be handled in erection kg Bottomshell: 76,210 Heaviest item to be handled during