Technical reference guide Boiler steriliser.pdf

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TECHNICAL REFERENCE GUIDE

APPLICATION GUIDE

Volume 8

Trade applications

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Boiler house applications

Volume 1

Pressure control applications

Volume 2

Temperature control applications

Volume 3

Metering applications

Volume 4

Trapping applications

Volume 5

Condensate recovery applications

Volume 6

Clean steam applications

Volume 7

Trade applications

Volume 8

The application drawings shown in this publication are intended as a guide only.

As different countries and local areas use different standards, certain items on some drawings

may require revision, e.g. Safety valves - all flanged safety valves are shown as SV5 type

with open bonnets. This may suit the preferences of many countries, however,

some areas may prefer to use safety valves with closed bonnets.

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Volume 8

Trade applications

Paper industry: Multi-cylinder blow through system - condensate removal

4 Paper industry: Drying cylinder blow through differential pressure control

5 Paper industry: Steam shower control

6 Corrugating industry: Hot plate control

7 Moulding: Multi-platen press

8 Moulding: Tyre mould (flanged)

9 Moulding: Tyre mould (screwed)

10 Laundry: Garment presses

11 Laundry: Trapping and venting of flatwork ironer

12 Brewing industry: Brewery heater

13 Brewing industry: Hot liquor tank control

14 Brewing industry: Calandria control

15 Brewing industry: Fermentation control

16 Hospitals: Instrument sterilizer

17 Hospitals: Autoclave - Filtered steam supply

18 Hospitals: Heating cabinet temperature control

19 Textile industry: Canopy drier flash recovery

20 HVAC: Air heater batteries - multi-unit installation

21 Food industry: Jacketed pan assembly

22

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SPIRAXSARCO

Table of parts

Paper Industry: Multi-Cylinder

Blow Through System - Condensate Removal

Part No. Description Bronze Cast iron SG iron Steel Stainless steel

1 STRAINER (flanged) Fig 3 Fig 33 Fig 37SG Fig 34 Fig 36

2 ACTUATOR Spirax Sarco PN5000 series actuator

3 POSITIONER EP5 electropneumatic positioner

4 CONTROL VALVE KE73 KE43 KE63

5 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon

6 AIR VENT AV13 AV21

10 LIFT CHECK VALVE LCV1 LCV2

7, 16 BALL VALVE M10 or M20 M10 or M20

12, 15 DISC CHECK VALVE DCV2, 3 or 4

13 AUTOMATIC PUMP MFP14 automatic pump

14 FLOAT TRAP FT43 FT14 FT44

9 THERMODYNAMIC TRAP TD42

8 SPIRATEC SENSOR CHAMBER ST17 ST14 ST16

11 STRAINER (flanged) Fig 3 Fig 37 Fig 34 Fig 36

11 12 13 14 1516

To vacuum condenser, thermocompressor or low pressure steam system

Condensate receiver Blow through steam /

condensate mixture Condensate Paper 5 6 7 8 910 Paper 4 1 High pressure steam supply 18 17 Vac 2 3 Air supply Steam to pump

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Table of parts

Paper Industry: Drying Cylinder

Blow Through Differential Pressure Control

1, 5, 12, 17 ISOLATING

Globe type HV3 A3S

VALVE Piston type RP31

Ball type M10 M10

2, 14 SPIRATEC SENSOR CHAMBER ST171 ST141 ST161

4, 16 LIFT CHECK VALVE LCV1 LCV2

6 ACTUATOR Spirax Sarco PN5000 series pneumatic actuator

7 POSITIONER Spirax Sarco EP5 electropneumatic positioner

9 SAFETY VALVE SV57 SV3 or SV54

10 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon

11 FLASH VESSEL Spirax Sarco FV type flash vessel

15 FLOAT TRAP FT14 FT16

13 STRAINER Fig 1 or 12 Fig 12SG Fig 14 Fig 16

1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 High pressure steam supply

Blow through steam / condensate mixture

Condensate Low pressure steam Differential pressure controller To flash vessel 8 9

Note: Air supply to control valve not shown.

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Table of parts

Paper Industry:

Steam Shower Control

Part No. Description Spirax Sarco reference: 1, 4, 9 BALL VALVE M10 ball valve

2 SEPARATOR Type S1, S2, S5 or S6 separator

3 PNEUMATICALLY ACTUATED BALL VALVE BVA pneumatically actuated rotary M10 ball valve

5 LIFT CHECK VALVE LCV1 or LCV2 lift check valve

6 FLOAT TRAP FT14 float trap

7 SPIRATEC SENSOR CHAMBER ST171 sensor chamber

8, 10 STRAINER Fig 12 SG 'Y' type strainer

11 BALANCED PRESSURE TRAP MST21 steam trap

1 2 3 4 5 6 7 8 9 10 11 Steam Condensate Condensate

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Corrugating Industry:

Hot Plate Control

Table of parts

Part No. Description Bronze Cast iron SG iron Steel Stainless steel 1, 10 BELLOWS SEALED VALVE BSA1 BSA2 BSA3

3 ACTUATOR PN5000 series pneumatic actuator

7 CONTROLLER ELSX70 controller

8 PRESSURE GAUGE 100 mm diameter pressure gauge with 'U' or ring syphon

9 PRESSURE TRANSMITTER EL2600 pressure transmitter with 'U' syphon assembly

11, 16, 17 BALL VALVE (screwed) M10 M10

12 STRAINER (screwed) Fig 1 or 12 Fig 12SG Fig 14 Fig 16

11 12 13 14 15 16 1 2 3 4 6 7 Live steam supply Condensate to vented receiver and pump

1st bed 2nd bed 3rd bed

Flash steam supply 11 12 13 14 15 16 17 17 17 17 17 17 8 9 10 Backers 5 11 12 13 14 15 16

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Moulding:

Multi-Platen Press

Table of parts

1 SEPARATOR S3 1808 or S5 1808 or S6

2, 8 BELLOWS SEALED STOP VALVE BSA1 BSA2 BSA3

4, 7 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon pipe

5 PRESURE REDUCING VALVE DP17E

6 SAFETY VALVE SV57 SV3 or SV 54

9, 14, 17

ISOLATING Globe type HV3 A3S

(screwed) Ball valve M10 M10

10, 21 STRAINER (screwed) Fig 1 or 12 Fig 12SG Fig 14 Fig 16

13, 16, 18 LIFT CHECK VALVE LCV1 LCV2

15 SWIVEL CONNECTOR

THERMODYNAMIC TRAP UTD30L or LA

19 THERMODYNAMIC TRAP TD42 or TD52 DP17T 1 2 4 5 7 8 9 10 11 12 13 14 17 18 19 20 21 15 16 Steam Condensate Condensate 15 16 6 On - off electrical supply 3

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Table of parts

Moulding:

Tyre Mould (Flanged)

1, 2, 7 ISOLATING

Bellows sealed type BSA1 BSA2 BSA3

VALVE Butterfly type BS7

Ball type M20 M20

3 DISC CHECK VALVE DCV2, 3 or 4

TD24F

TD120 TD45

TD1464

5 SPIRATEC SENSOR CHAMBER ST143 ST163

6 STRAINER Fig 3 Fig 33 Fig 37SG Fig 34 Fig 36

1

2 3 4 5 6 7

Steam

Condensate

Note: Steam pressure controlled upstream by

DP17 to provide uniform temperature in mould.

Flexible hoses

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Moulding:

Tyre Mould (Screwed)

Table of parts

1, 2, 6 ISOLATING

Globe type HV3 A3S

Ball type M10 M10

4 THERMODYNAMIC TRAP TD42 or TD52

1

2 3 4 5 6

Steam

Condensate

Note: Steam pressure controlled upstream by

DP17 to provide uniform temperature in mould.

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Table of parts

Laundry:

Garment Presses

1, 2, 5 ISOLATING Globe type HV3 A3S

7, 11, 12 VALVE Piston type RP31

Ball type M10 M10

4, 8, 15 SPIRATEC SENSOR CHAMBER ST171 ST141 ST161

3, 9, 14 SWIVEL CONNECTOR UTD30L or

THERMODYNAMIC TRAP UTD30LA

1 2 3 Condensate return line Steam supply 4 5 6 7 10 11 8 9 12 13 14 15

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Laundry:

Trapping and Venting of Flatwork Ironer

Table of parts

2, 6 ISOLATING

Globe type HV3 A3S

Ball type M10 M10

3 SIGHT CHECK Sight check

4 FLOAT TRAP FT14C FT16C

2 3 4 5 6 1

Condensate

Note: Steam supplies

not shown but would enter at opposite end of beds.

Rollers

Air vents - drain to a safe place

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Table of parts

Brewing Industry:

Brewery Heater

2 ISOLATING VALVE BSA1 BSA2 BSA3

7, 15, 20 FLOAT TRAP FT14

13 ANGLE TYPE STRAINER Fig 4, 5 or 6

4, 9, 10, 12,17, 22 ISOLATING VALVE (screwed) HV3

14 15 16 17 18 20 21 22 1 2 3 ₄ 6 7 8 9 5 Steam in Condensate Condensate 12 13 10 11 5 19

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Brewing Industry:

Hot Liquor Tank Control

Table of parts

2, 8 ISOLATING VALVE (flanged) BSA1 BSA2 BSA3 / M20

3 STRAINER (flanged) Fig 3 Fig 33 Fig 37 Fig 34 or Fig1738 Fig 36

4, 7 PRESSURE GAUGE 100 mm diameter pressure gauge with 'U' or ring syphon tube

5 PRESSURE REDUCING VALVE DP17 DP143

6 SAFETY VALVE SV3 or SV57 SV54

9 CONTROL VALVE KA33 KA33 or KB33 KA, KB or KC43

10 VACUUM BREAKER VB14 VB21

13, 18, 20, 25

(screwed) Ball type M10 M10

14, 24 STRAINER (screwed) Fig 1 or 12 Fig 13 Fig 12SG Fig 14 Fig 16

16, 22 FLOAT TRAP FT14

19 SELF-ACTING CONTROL Type 121, 122, 123 or 128 self-acting control

11 LEVEL PROBE LP10 - 3 12 LEVEL CONTROLLER LC1000 DP17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 19 Steam in Condensate

Note: Tank outlet not shown.

Hot liquor tank

Steam coil Water supply to tank 25 Pump

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Table of parts

Brewing Industry:

Calandria Control

9 PRESSURE TRANSMITTER M610 differential pressure transmitter assembly

10 DISPLAY UNIT M700 display unit

5 PNEUMATIC ACTUATOR PN5000 series pneumatic actuator

6 POSITIONER EP5 electropneumatic actuator

2, 17, 22

ISOLATING Bellows sealed type BSA1 BSA2 BSA3

VALVE Butterfly type BS7

(flanged) Ball type M20 M20

4 FLOWMETER Spirax Sarco 'Gilflo ILVA' pipeline flowmeter

18, 23 DISC CHECK VALVE DCV2, 3 or 4

3, 21 STRAINER (flanged) Fig 3 Fig 33 Fig 37SG Fig 34 Fig 37

13, 20 SPIRATEC SENSOR CHAMBER ST141 ST161

14, 19 FLOAT TRAP FT14 FT44 FT46

11, 16 ISOLATING VALVE (screwed) HV3

12 STRAINER (screwed) Fig 12 Fig 12SG Fig 14 Fig 16

PLC

1 2 3 5 6 8

23 7

17 18 19 20 21 22

Wort back to copper Brewing

'copper'

Steam in External calandria 11 12 13 14 15 16 10 9 4

PLC

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Brewing Industry:

Fermentation Control

Table of parts

Part No. Description Spirax Sarco reference:

1 TEMPERATURE SENSOR EL2000 series Pt100 sensor

2 CONTROLLER ELSX65 controller

3 ACTUATOR PN5000 series pneumatic actuator

5 CONTROL VALVE KE43, KE63 or KE73 control valve

6 DISPLAY UNIT M700 display unit

7 FLOWMETER VFM2000 vortex flowmeter

EL T

6 7

5 1 2 3 4

Cooling water out

Purge line Cooling water in Cooling jacket VAT

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Table of parts

Hospitals:

Instrument Sterilizer

1 SEPARATOR S2 S1 S5 S6

2, 7, 8, ISOLATING Globe type HV3 A3S

13, 16, 20

Ball type M10 M10

3, 12 STRAINER Fig 1 or 12 Fig 13 Fig 12SG Fig 14 Fig 16

4 PRESSURE REDUCING VALVE DP17

5 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon pipe

6 SAFETY VALVE SV3 SV3

9, 19, 23 CHECK VALVE LCV1 LCV2

10 FLOAT TRAP FT14 FT44 FT16

14, 15 AIR VENT AV13 AV21

18, 22 BALANCED PRESSURE_{THERMOSTATIC STEAM TRAP} BPT21Y* or_BPT30Y*

* With near to steam capsules

DP17

1 2 3 4 5 6 7

9 10 11 12 13 14 15

Chamber air vent

16 17 18 19 20 21 22 23 Steam in Condensate Condensate Condensate 8 Sterilizer Jacket air vent

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Hospitals:

Autoclave - Filtered Steam Supply

Table of parts

2, 9 BELLOWS SEALED STOP VALVE BSA1 BSA2 BSA3

3 STRAINER (flanged) Fig 3 Fig 33 Fig 37 Fig 34 Fig 36

4, 7 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon

5 PRESSURE REDUCING VALVE DP17TE

8 SANITARY FILTER CSF16

10 SANITARY STEAM TRAP _{BTS7 or BTD52L}BTM7, BT6,

23, 24, 28, VALVE Piston type RP31

29, 34 (screwed) Ball type M10 M10

12, 20, 25, 30 LIFT CHECK VALVE LCV1 LCV2

13, 26, 31 FLOAT TRAP FT14

14, 22, 27, 32 SPIRATEC SENSOR CHAMBER ST171 ST141 ST161

17, 18 AIR VENT AV13 AV21

21, 26 BALANCED PRESSURE_{STEAM TRAP} BPT21Y

DP17TE 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 19 20 21 22 23 29 30 31 32 33 34 10 17 Steam in Condensate Condensate to drain Autoclave

Filtered steam to chamber Condensate to drain via air break

24 25 26 27 28

Jacketed air vent

18

Chamber air vent Steam to

jacket

Note: Electrical supply to

DP17E solenoid valve not shown.

Chamber trap set Jacket trap set

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Table of parts

Hospitals:

Heating Cabinet Temperature Control

2 BELLOWS SEALED STOP VALVE BSA1 BSA2 BSA3

4 CONTROL VALVE KA33 or KB33 KA43, KB43_{or KC43}

5, 10, 12

(screwed) Ball valve M10 M10

6 STRAINER (screwed) Fig 1 or 12 Fig 13 Fig 12SG Fig 14 Fig 16

13 BALANCED PRESSURE_{THERMOSTATIC STEAM TRAP} BPT21Y or_BPT30Y

11 CONTROL SYSTEM Type 121, 122, 123 or 128 self-acting control

1 2 3 4 5 6 7 8 9 11 12 13 14 Steam in 10 Condensate Condensate

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Table of parts

Textile Industry:

Canopy Drier Flash Recovery

2 BELLOWS SEALED STOP VALVE BSA1 BSA2 BSA3

4 ACTUATOR Spirax Sarco EL5500 series actuator

6 CONTROLLER ELSX series Spirax Sarco controller

7 VACUUM BREAKER VB14 VB 21

21, 26

(screwed) Ball type M10 M10

10, 18, 23, 28 FLOAT TRAP FT 14

11, 19, 24, 29 SPIRATEC SENSOR CHAMBER ST171 ST141 ST161

12, 17, 20, 30 STRAINER (screwed) Fig 1 or 12 Fig 12SG Fig 14 Fig 16

15 TEMPERATURE SENSOR Spirax Sarco Pt100 temperature sensor

25 FLASH VESSEL Spirax Sarco FV type flash vessel

1 2 3 4 6 13 14 15 8 9 10 11 12 26 27 28 29 30 17 18 19 20 High presure steam Condensate Air flow Frost coil

Condensate to vented receiver

21 22 23 24 25 16 Main coil 7 Vac 5

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HVAC: Air Heater Batteries

- Multi-Unit Installation

Table of parts

2 BELLOWS_{SEALED STOP VALVE} BSA1 BSA2 BSA3

4 ACTUATOR Spirax Sarco EL5500 series actuator

7 CONTROLLER Spirax Sarco ELSX65 controller

8, 13, 14, 17

(screwed) Ball type M 10 M10

11, 19 FLOAT TRAP FT14 FT44 FT16

15 TEMPERATURE SENSOR Spirax Sarco Pt100 temperature sensor

EL T 1 2 3 4 6 7 14 8 9 10 11 12 13 15 Steam Air flow

Condensate to vented receiver Air

handling unit

17 18 19 20 16 5

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Table of parts

Food Industry:

Jacketed Pan Assembly

1, 6, 8, 13 ISOLATING

Globe type HV3 A3S

Ball type M10 M10

2, 9 STRAINER Fig 1 or 12 Fig 12SG Fig 14 Fig 16

3 PRESSURE REDUCING VALVE BRV2

4 PRESSURE GAUGE 100 mm diameter Spirax Sarco pressure gauge with 'U' or ring syphon pipe

5 SAFETY VALVE SV3 SV3

11 STEAM TRAP FT14 BPT21 or BPT30 12 CHECK VALVE LCV1 LCV2 1 2 3 4 5 6 7 8 9 10 11 12 13 Steam in Air vent to a safe place Condensate to vented receiver Jacketed pan

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Dairy Industry:

Pasteuriser Control

Table of parts

Part No. Description Bronze Cast iron SG iron Steel Stainless steel 1, 7, 8, ISOLATING Globe type HV3 A3S

13, 14, 17

Ball type M10 M10

2, 12, 16 STRAINER Fig 1 or 12 Fig 12SG Fig 14 Fig 16

3, 19 POSITIONER EP5 electropneumatic positioner

4, 18 ACTUATOR PN5000 series pneumatic actuator

5, 15 CONTROL VALVE KE71

1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Cooling water in out Unpasteurised milk Pasteurised milk Steam Condensate

Note: Control systems not shown.

Heating water in out

5 3

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Spirax-Sarco Limited, Charlton House, Cheltenham, Gloucestershire, GL53 8ER UK

Tel: +44 1242 521361 Fax: +44 1242 573342 E mail:[email protected]

Internet:www.spirax-sarco.com