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Volume-7, Issue-1, January-February 2017
International Journal of Engineering and Management Research
Page Number: 375-379
Comprehensive Review on Emission Characteristics of Homogeneous
Charge Compression Ignition (HCCI) Engine Operated with Renewable
Fuels
Praveen A. Harari1, Santosh Ghorpade2, Santosh Bhuimbar3, Amar S. Kekare4, Amit Deokar5
1,4,5Assistant Professor, Department of Mechanical Engineering, SGMCOE, Mahagaon, Gadahinglaj, Maharashtra, INDIA 2Assistant Professor, Department of Mechanical Engineering, JITS, Warangal, Telangana, INDIA
3Assistant Professor, Department of Mechanical Engineering, GSIT, Karwar, Karnataka, INDIA
ABSTRACT
HCCI combustion has been drawing the considerable attention due to high efficiency and lower nitrogen oxide (NOx) and particulate matter (PM) emissions. However, there are still tough challenges in the successful operation of HCCI engines, such as controlling the combustion phasing, extending the operating range, and high unburned hydrocarbon and CO emissions. Massive research throughout the world has led to great progress in the control of HCCI combustion. The first thing paid attention to is that a great deal of fundamental theoretical research has been carried out. First, numerical simulation has become a good observation and a powerful tool to investigate HCCI and to develop control strategies for HCCI because of its greater flexibility and lower cost compared with engine experiments.
Keywords-- HCCI Engine, Combustion, Heat release
rate, Ethanol, Exergy, Auto-ignition, Emissions.
I.
INTRODUCTION
Automotive industry has been strongly required to develop clean technologies of lower fuel consumption for ambient air quality improvement, greenhouse gas reduction and energy security. As a result, fuels and engines used in transportation have to face two main challenges of improving fuel economy and reducing emissions in a highly competitive economy. Considering continuously stringent emission regulations, as well as increasing shortage of primary energy resources, the development of new highly efficient and environment friendly combustion systems, associated with alternative fuels becomes increasingly important and hence research need to be carried out in this domain. Many research programs are currently being undertaken in the area of developing alternative fuels and new combustion concepts [1]. The exhaust of diesel engines is one of the major contributions to the air pollution problem, such as
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boost pressures. The diesel HCCI combustion isgenerally implemented with multiple fuel injections during the compression stroke to prepare a near-homogeneous lean cylinder charge [7]. In HCCI combustion, chemical reactions occur simultaneously. HCCI combustion is repeatable and uniform due to the existence of reactive charge mixture in the combustion chamber. HCCI combustion is initiated by the ignition of the charge mixture at multi-points in the combustion chamber spontaneously. The faster heat release is seen compared to the spark ignition [10].
II.
HOMOGENEOUS CHARGE
COMPRESSION IGNITION (HCCI)
In HCCI combustion concept the fuel and air are mixed before the start of combustion and this mixture is auto-ignited due to the increase in temperature in the compression stroke. In the past decade, many of the I.C. engines researchers have focused their research on homogeneous charge compression ignition (HCCI) combustion concept due to its potential to maintain high part load efficiency and to decrease soot and NOx emissions by burning a lean and homogeneous mixture. In fact, HCCI can be considered as a type of operating mode instead of a type of engine, and both CI and SI engines can be operated in the HCCI mode. In spite of several inherent advantageous features of HCCI combustion, there are some unresolved issues preventing the HCCI engine from being used in commercial engines. The main challenges of HCCI combustion are the difficulty in combustion phasing control, high levels of UHC and CO emissions, limited range of operation, cold starting problem, difficulty in homogeneous mixture preparation, abnormal pressure rise with noise, lacking in prompt response during cycle transient, engine control strategies and systems, cylinder to cylinder variation and the lack of accurate chemical mechanism and precise combustion model. The major challenge with the HCCI combustion mode is that the ignition is completely controlled by the chemical kinetics, and is thus governed by the fuel composition, equivalence ratio and the thermodynamic state of the mixture. There is no external control such as the fuel injection timing used on diesel engines or spark timing used on SI engines. Obtaining the desired level of control during transient operation conditions becomes even more problematic as charge temperatures have to be synchronized properly to the operating conditions with a high repeatability because the speed and load change during rapid transient conditions. In HCCI combustion the gas temperature after combustion can be lower than 1800-1900 K on account of greater dilution of the charge by air or residuals. Therefore, NOx formation in the combustion chamber is reduced. As HCCI combustion use premixed lean mixture, the soot formation during combustion is very low. HCCI combustion of diesel like fuels exhibits a typical two stage heat release. The first stage of the heat release curve is linked with low temperature kinetic reactions,
and the time lag between the first and the main heat releases is associated with the “negative temperature coefficient (NTC) regime. This low temperature reaction (LTR), which is a cool flame phenomenon occurs at a temperature below the auto-ignition temperature and creates a two-stage ignition. In the NTC regime, through there is increase in the in-cylinder temperature, the overall reaction rate decreases leading to a lower reactivity of the system. It has been found that the low temperature kinetics chemistry is responsible for knocking in SI engines. Heat release from low temperature reaction depends on the octane number of fuels, the lower is the octane number the more prominent is the heat release. Therefore, for gasoline like fuels (high octane number) the heat release from low temperature reaction is low as compared to diesel like fuels for the same condition [15].
III.
LITERATURE SURVEY ON
EMISSION CHARACTERISTICS
Nitric Oxide (NOx) Emissions
NOx emissions of HCCI combustion were very low for the lean fuel/air mixture and low temperature combustion. For all stable operation points, NOx emissions were lower than 10 ppm [1]. The nitrogen oxides concentration is slightly higher for the auxiliary fuels injected at 25° BTDC of injection timing than at other injection timings since the fuel carbons burn more completely. With higher premixed ratio less oxygen is inducted in the cylinder. Furthermore, as the premixed ratio increases, less fuel is directly injected and burned under non-homogeneous conditions thereby avoiding the formation of high temperature regions within the combustion chamber. As a result, the nitrogen oxides decrease with an increase in premixed ratio. The nitrogen oxides concentrations are lower with premixed ethanol than with premixed gasoline due to lower gas temperature and less oxygen left. Ethanol has the higher latent heat of vaporization and lower heating value and then there is a lower gas temperature with premixed ethanol. Furthermore, the less oxygen left with premixed ethanol becomes because of more ethanol oxidized within wider flammability limits [2]. The maximum NOx rate of production was almost zero for the temperatures below 1300 K at all equivalence ratios studied. Therefore 1300 K was assumed to be the cutoff temperature of NOx production for that particular study. The NOx production from the thermal mechanism accounts for over 70% for all conditions studied. The N2O intermediate mechanism accounts for up to 25% of
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temperatures as a result of very lean mixtures. For anygiven charge temperature, the NO emissions increase with BMEP and that was due to the increase in equivalence ratio which increases the in-cylinder peak temperature. However, in all cases the NO emissions were far lower than conventional engines [4]. NOx emissions can be simultaneously reduced in HCCI combustion, because HCCI engines operate with leaner homogenous charge mixtures. As NOx emissions were produced at high combustion temperatures, NO formation mechanisms could not occur due to lower end of combustion temperature. That was one of the most important advantage of HCCI combustion. In that study, NO emissions were measured almost zero with all test fuel at each inlet air temperatures. However, NO emissions were only measured as 1 and 2 ppm with n-heptane and B20 at high inlet air temperatures due to knocking. Knocking results higher pressure rise rate and faster combustion. Higher inlet air temperatures increase the tendency of knocking [6]. Unlike diesel HCCI which relies on high intake dilution levels to reduce the NOx emissions, ultra-low emissions of NOx were achieved with n-butanol HCCI combustion without the use of EGR at low to mid-engine loads. While EGR was generally not required for NOx emission reduction during n-butanol HCCI combustion, at higher engine loads, both boost and EGR were required to limit the high pressure rise rates and to modulate the combustion phasing for high thermal efficiency. The load range was extended up to 10 bar IMEP with n-butanol HCCI while maintaining ultra-low NOx emissions with improved performance characteristics compared to diesel HCCI [7]. NO emissions first decreased with the increase of intake air temperature while they tended to increase at high intake air temperatures. Warmer intake air temperatures accelerated the chemical reactions and increased the in-cylinder gas temperature at the end of combustion. Thus, NO emissions increased [10]. During the experiments, almost zero emission of NOx was measured for E30/D70, E40/D60 and DEE test fuels. Therefore, the dramatic reduction was seen on the emissions of NOx for test fuels mentioned on HCCI combustion. The emissions of NOx were only produced for E50/D50 test fuel. The amount of NOx was increased first until the time slightly after the stoichiometric ratio was achieved and then it started to decrease with the increasing lambda for the E50/D50 test fuel [11]. HCCI engine has very low NOx emissions compared to conventional diesel engine due to lean air/fuel charge and low combustion temperature. 4 bar injection pressure and 40°C air temperature HCCI engine resulted in low NOx emissions compared to other conditions operated HCCI engine. The NOx emissions were increased with raising air temperature [14].
IV.
HYDROCARBON (HC)
EMISSIONS
HC emissions increase when the mixture becomes leaner. Leaner mixture lowers the temperature
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leads to partial combustion at certain location in thecombustion chamber. 5 bar fuel injection pressure and 60°C inlet air temperature operated HCCI engine resulted in low HC emissions compared to other operating conditions of HCCI engine [14].
V.
CARBON MONOXIDE (CO)
EMISSIONS
On increasing relative air-fuel ratio, CO increases drastically. That depends mainly on the lower combustion temperature and the later combustion phasing. At the end of combustion, the temperature becomes too low for complete oxidation and high amount of CO was generated [1]. The carbon monoxide concentration is slightly lower for the auxiliary fuels injected at 25° BTDC than at other injection timings since more complete mixing of the air and fuel makes fuel find enough oxygen to react with. CO emissions increase at high premixed ratios because of a lower maximum temperature of bulk gas to react with oxygen incompletely. More oxygen in ethanol assists in burning fuel more completely and the carbon monoxide concentrations are therefore lower with premixed ethanol than with premixed gasoline [2]. Minimum CO emissions were produced with n-heptane because of higher combustion temperature and faster combustion due to knocking. CO emissions decrease with the increase of inlet air temperature, because CO could be oxidized due to higher inlet temperatures. So, CO2
formation was improved and the amount of CO emissions decreased. Maximum CO emissions were measured at 313 K inlet air temperature for all test fuels. CO emissions increase with the increase of the amount of n-butanol in the test fuel. CO emissions also increase with the increase of the amount of isopropanol except for P40. There was a reduction on CO emissions with P40 test fuel compared to P30 test fuel. B20 and P20 can be easily ignited due to lower octane number such as n-heptane. The auto ignition occurs more difficult with other test fuels. Lower combustion temperature was obtained B30, B40, P30 and P40 according to n-heptane, B20 and P20. Maximum CO emissions were measured as 0.144% with B40, 0.138% with B30 at 313 K inlet air temperature [6]. CO emissions increased with the increase of intake air temperature and then started to decrease at higher intake air temperatures. At high intake air temperatures, the in-cylinder gas temperature increased and chemical reactions improved. Thus, CO was oxidized and CO2 formed [10]. The increase of
lambda causes a reduction of the emissions of CO for all test fuels. The increase on the ethanol amount in the fuel blends has led to an increase in the emissions of CO. The minimum emissions of CO were measured to that of other test fuels due to low ignition temperature and oxygen within its chemical structure. Replacing ethanol with DEE has improved the ignitability of the mixture [11]. HCCI engine has resulted in high CO emissions compared to conventional diesel engine, which could be reduced by raising the inlet air temperature and injection
pressure. 5 bar injection pressure and 60°C inlet air temperature operated HCCI engine was shown low CO values for all operating conditions [14].
VI.
SMOKE EMISSIONS
The smoke concentration was distinct for various injection timings of auxiliary fuels; in particular, the minimum smoke concentration occurs at 25° BTDC. This phenomenon is because the auxiliary fuel injected into the intake port is slightly later at 25° BTDC than the intake valve opened at 21° BTDC to mix more homogeneously, and then to has less locally high-temperature region. The farther from the open timing of intake valve the auxiliary fuels is injected, the larger the smoke concentration becomes. The smoke concentration decreases with increasing the premixed auxiliary fuels because the mixtures contains less carbon in fuel and are more homogeneous during the compression process than without premixed auxiliary fuel. The smoke concentrations are smaller with premixed ethanol than with premixed gasoline owing to more oxygen and less carbon in fuel [2]. Low smoke density was also the advantage for using HCCI engine, and in that study diesel fuelled HCCI engine resulted in low smoke values between 8 HSU and 24 HSU. 5 bar injection pressure, 40°C inlet air temperature and 4 bar injection pressure, 50°C inlet air temperature operated HCCI engine resulted in low smoke density values [14].
VII.
CONCLUSION
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continue to have long term viability as an energy sourcefor both light-duty and heavy-duty diesel vehicles.
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