Masterclass Maintenance & Management

(1)

P R O F I B U S a n d P R O F I N E T

(2)

Wat

gaan

we

doen?

14 november 2013

Masterclass Maintenance & Management

2



Waar

kan

je

tegen

aan

lopen?



Waarom

is

monitoren

een

noodzaak?



Voorbeeld

situaties



Hoe

krijg

je

grip

op

die

situaties?



Hands

‐

on!

(3)

Waar

kan

je

tegen

aan

lopen?

14 november 2013

3



Waar

zit

de

oorzaak?



Fault

Top

5

(4)

Verwarring

over

de

BF

LED!

4

T

Bus

fout

Bus

fout

Terminering

ontbreekt

14 november 2013

(5)

Fault

top

‐

5

14 november 2013

1) Termination

2) Power

lines

3) Cabling

rules

4) Configuration

faults

(6)

Een

paar

storingen

6

Ethernet / TCP‐IP / PROFINET

RS

485 ‐

IS

or

MBP

‐

IS

RS

485 or

FO

Manufacturing

Process

AS‐Interface

PROFIBUS

DP

PLC/DCS

PROFIBUS

DP/PA

Instrument

‐

of

I/O

storing

Instrumentverwijdering

Programmeerfouten

?

Verkeerd

adres

Aansluitfouten,

reflecties,

draadbreuken,

kortsluitingen

14 november 2013

(7)

Waarom

is

monitoren

een

noodzaak?

14 november 2013

7



Waar

kan

het

voor

komen?

(8)

Waar

kan

het

voor

komen?

14 november 2013

8



_inspection

_incoming



_quality

_control



_material

_management



_pre

_‐

_treatment

Up

stream

PROFIBUS

DP



_proces

_control



_device

_{configuration}



_alarm

_and

_diagnostics



_Information

Process

PROFIBUS

DP/PA



_packaging



_quality

_control



_storage



_transport

Down

stream

PROFIBUS

DP

(9)

Break

downs

14 november 2013

9

disturbance

partial

breakdown

break

even

company

approach

plant

limit

loss

pr

ofit

Not

used

capacity

Time

Capacity

(10)

Voorbeeld

situaties

14 november 2013

(11)

Car

production

with

safety

barrier

14 november 2013

(12)

Cranes

14 november 2013

(13)

Offshore

14 november 2013

(14)

Logistics

14 november 2013

(15)

Traffic

control

14 november 2013

(16)

Mining

14 november 2013

(17)

VALE

– ONÇA

PUMA

(MOP)

Nickel

operational

unit

14 november 2013

(18)

Waar zit

VALE

MOP?

14 november 2013

18

(19)

Hoe

kom

je

daar?

14 november 2013

(20)

Hoe

kom

je

daar?

14 november 2013

(21)

Hoe

monitoren

zij?

14 november 2013

(22)

14 november 2013

(23)

Hoe

krijg

je

grip

op

die

situaties?

14 november 2013

23



Network

Condition

Indicator

(24)

Network

Condition

Indicator

14 november 2013

24

The difference between the lowest value and 0V is calculated and

converted into a Risk Margin benchmark

(25)

Het

totale

overzicht

14 november 2013

(26)

(27)

Tips

voor

een

robuuste

installatie

14 november 2013

27



Betrouwbare

installatie



Eenvoudig

troubleshooten

(28)

Reliable

installation

28



Repeater

backbones

with

repeaters/ProfiHubs

(isolation

of

problems)



External

powered

termination

(removing/adding

devices)



Reduce

the

baudrate

(improves

signal

quality)



Increase

the

repeats/retries

(increases

success

rate)



Reduce

the

spur/stub

lines

or

use

repeaters/ProfiHubs (improves

signal

quality)



Cable

as

close

as

possible

to

ground

(decr.

EMC

sensitivity)



Additional

grounding

points

(decr.

EMC

sensitivity)



Activate

the

watchdog

on

all

devices

(safety)



Use

fiber optic

for

long

distances

(isolation

of

problems)

14 november 2013

(29)

Easy

troubleshooting

29



Measurement

connectors

on

every

segment (start

of

the

cable)



Every

segment

has

its

own

addressing

range (10..19,

20..29,

etc)



Individual

repeaters/OLMs

can

be

powered

up/down



Individual

devices

can

be

powered

up/down



PLC/DCS

at

the

beginning

of

the

cable



Diagnostics

is

enabled

in

the

devices



Installation

drawing

in

1 or

2 pages

(with

cable

lengths

and

addresses)



Addresses

clearly

marked

on

the

devices



All

GSD

files

are

available

in

ProfiTrace



Access

to

the

PLC/DCS

configuration

14 november 2013

(30)

Testen

30

Lage

transmissiesnelheid

Hoge transmissiesnelheid

Laag

%

van

het

bitoppervlak

Hoog

%

van

het

bitoppervlak

Hoe

hoger

de

transmissiesnelheid,

hoe

meer

kans

op

busfouten!

14 november 2013

(31)

About

PROCENTEC

14 november 2013

31

We

are

recognized

for

our

long

term

expertise

with

PROFIBUS

and

PROFINET

in

factory

and

process

automation

We

concentrate

our

business

purely

on

PROFIBUS

and

PROFINET

solutions

We

provide

advanced

products

,

training

and

services

for

PROFIBUS

and

PROFINET

(32)

Mission

and

Vision

14 november 2013

32

→

Mission

To

create

unsurpassed

diagnostic

tools

and

network

components

for

industrial

and

utility

applications.

→

Vision

Improve

and

Impress.

→

Core

values



Loyalty

to

the

organization.



Comradery

between

staff

members

and

partners



Commitment,

honesty

and

integrity

with

all

that

we

do.



Taking

personal

ownership

and

responsibility.

(33)

Products

and

services

14 november 2013

33

ProfiTrace

family

ProfiHub

family

COMbricks

family

Training

/

Services



Mobile

PROFIBUS

maintenance

tool



Suitable

for

DP

and

PA



Reduces

downtimes



Extended

reporting



Easy

to

use



Likely,

the

largest

market

share



Icon

in

the

PROFIBUS

community



Multi

‐

port

repeaters



1,

2 and

5 channel

types



Copper

and

Fiber



Convenient

networks



Simple

and

reliable



Problem

solver



Many

new

pending

developments



Marine

certification



Modular

repeaters

with

ProfiTrace

integrated



Permanent

monitoring



Web

server

and

Email



DP,

PA

and

PROFINET



Copper,

Fiber

and

Ex



Unique;

Ex

busmonitor,

PA

link

with

web

diagnostics

and

CommDTM

access,

hardware

alarms,

large

gateways



PI

Competence

Center



PI

Training

Center



PI

Testlab



Thousands

educated



Multiple

languages



Vast

experience

directly

from

the

source



Our

experts

are

instructors



Installation

and

product

certification



On

‐

site

troubleshooting

ASICs

Others



Tools

and

connectivity



Netilities

for

diagnostics



PN1

cable

tester



Gateways



OEM

cable

and

plugs



ASICs

for

PROFIBUS

and

PROFINET

products



Development

boards



Training



Pre

‐

testing

tools

(34)

Opleidingsagenda

2014

14 november 2013

34



14 januari

GRATIS

ProfiTrace

Training

Wateringen



22 – 23

januari

PROFIBUS

Troubleshooting

&

Maintenance

Training

Wateringen

van €750,‐

nu voor €399,‐

per deelnemer



28 – 30

januari

Certified

PROFINET

Engineer

Wateringen

€1800

per

deelnemer



10 – 14

februari

Certified

PROFIBUS

DP

+

PA

Engineer

Wateringen

van €2750,‐

nu voor €2350,‐

per deelnemer



18 februari

GRATIS

ProfiTrace

Training

Wateringen



5 – 3

maart

PROFINET

Troubleshooting

&

Maintenance

Training

Wateringen

introductie van €750,‐

nu voor €450,‐

per deelnemer



15 april

ProfiTrace

Advanced

Training

(35)