KORLOY CUTTING TOOLS

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KORLOY CUTTING TOOLS

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Turning grade selections CVD coated grades PVD coated grades Uncoated grades Cermet grades Coated Cermet grades

A03 A04 A08 A11 A12 A13

Grades

Turning Grades

Korloy grades system

A02

Milling Grades

Solid Endmills & Solid Drills Grades

Milling grade selections CVD coated grades PVD coated grades Uncoated grades Milling Cermet grades

A15 A16 A18 A21 A22

Solid Endmills grade selections Ultra fine cemented carbides Solid Drills grade selections

A23 A24 A25

Others(turning/milling/endmills)

Chip Breakers

Diamond coated DLC coated grades cBN grades

PCD grades

A26 A27 A30

Chip Breaker For Turning Chip Breaker For Milling Chip Breaker For Drilling

A31 A33 A34

Turning Chip Breakers

Inserts

External Tool Holder

Cartridges

MSB tools

Auto tools

Boring Bar

HSK/ KM Tooling system

Application range of Korloy main

Chip Breakers

Recommended Chip Breakers for Work piece

New chip breakers

B02 B04 B12 Turning Insert Aluminum Insert(Positive) cBN Inserts PCD Inserts B16 B68 B75 B81

External tool Holder Features of Double clamp / New lever lock system Double clamp system Lever Lock System Wedge Clamp System Clamp on System Multi Lock System Screw on System Ceramic Holder B83 B88 B89 B94 B102 B104 B106 B113 B120 Cartridges Clamp on System Screw on System B159 B161 B163

MSB tools Technical Information MSB tools Sleeve B172 B174 B178 Auto tools ISO Type

Multi functional Type MGT Type

B165 B167 B169 B171

Lever Lock System Clamp on System Multi Lock System Screw on System Compact Mini

Carbide Shank Boring Bar

B128 B131 B132 B134 B140 B141

Boring Bar

Double clamp system

B122 B126 HSK/ KM tooling system HSK tooling system KM tooling system B146 B149 B155

Application Example

KGT Series

MGT Series

Saw-man

Grooving / Parting off

Application Example

C02

KGT Series

C04

MGT Series

Special order form for V-Pulley insert

C14 C32 MGT Aluminum Wheel Saw-man IGH DBH C33 C37 C39 C39

A

Grades &

Chip Breakers

B

Turning

C

Multi

Functional

Tools

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New Fine Tools

Grooving / Parting off

Multi Turn

Bearing Solutions

GFT GFIP TBH GH GFIK EH PH C44 C40 C40 C41 C41 C42 C43 C43 C47 C50

Threading Code System

Technical Information for Threading

Thread Inserts

Threading Code System

C02 D28 D29 D29 D30 D30 D30

Technical Information for Threading Threading Insert with Chip Breaker

D03 D09 Partial profile 60° Partial profile 55° ISO Metric American UN Whit Worth

British Standard Pipe Thread National Pipe Thread

National Pipe Thread - Dry seal Round DIN405 Trapez DIN103 American ACME Stub ACME UNJ American Buttress D10 D11 D12 D16 D18 D22 D22 D23 D23 D24 D24 D25 D26 D28

Milling Insert

Face Milling Cutters

Cutters for Molds

Milling Insert KORLOY Cutters KORLOY Shanks

KORLOY Modular Adaptors

Mill-max(ISO)

Mill-max Plus (E35, E41) Turbo Mill Double Mill Power Buster Rich Mill Aero Mill PCD face cutter Alpha Mill BT / HSK Tooling System Future Mill HRMDouble E 02 E 25 E 31 E 33 E 34 E 44 E 47 E 49 E 54 E 97 E 102 E103 E135 E152 E186

Milling cutter for Aluminum

Cutters for Molds

E234 E240 E252 E253 E201 E206 E207 E223 E225 E233

Side Milling Cutter

New Fine Tools

Multi Turn

Bearing Solutions

Thread Holders

Thread Milling Inserts

Thread Milling Solid Endmill

D31 D32 D33 D34 D44 D49 D50 D51 External Holder Internal Holder Vertical Type Holder

Technical Information for Thread Milling Inserts

Thread Milling Inserts Thread Milling Holders

Technical Information for Thread Milling Solid Endmill Thread Milling Solid Endmill British Buttress

Metric Buttress API

API Buttress Casing API Round Casing & Tubing Extreme Line Casing

Pro-L Mill

Pro-A Mill, Pro-X Mill

HSK Tooling System (Singe Edge) Modular Adaptor (MAT)

HRM Tank Mill

Laser Mill / BFE / GBE / BRE O-Ring Cutter

Chamfer Tool T-Cutter(TFE)

Side milling cutter Adjustable Side cutter Side cutter Wind Mill E254 E257 E261 E266

C

Multi

Functional

Tools

D

Threading

E

Milling

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Solid Endmill

Brazed Endmill

Special Endmills order Form

Detail Information of milling cutter and Arbor

Gear Tools

Solid Drill

Reamer

Rotating Brazing Tools

Mining & Construction Tools

Technical Information for Endmill

Solid Endmill

Milling cutter for cast iron At high feed

Tooling System

Technical Information for Drill

Indexable Drill

Solid Drill

Technical Information for Brazed Tools

General Cutting Tools

KORLOY Ultra-Fine Grades : F-Series

Corrosion & Magnetism Proof Grade : IN-Series

Rotating Brazing Tool

Special Rotating Brazing Tool Order Form Cemented Carbide Blank for Bit

Taper Bit

Boring Crown Blank Bit for Construction Cemented Carbide, Cermet Blank

Square Blank Round bar Blank Ring Blank Spiral Blank Square Bite Auto Tool Bite

Chuck Jaws F73 F61 F64 F68 F71 F79 E290 E293 E304 E287 E288 I 06 I 11 I 16 I 21 I 24 G52 G56 G59 G62 G63 G64 G66 G71 G77 G80 G81 G82 H13 H14 H11 H12 H12 H12 F07 F12 F15 F38 F53 F56 F58 F02 F04 E270 E272 E273 E275 E276 E277 E279 I 02 I 03 I 04 I 05 G02 G04 G40 G06 G21 G25 G27 G34 G37 G02 G04 H03 H04 H06 H06 H07 H08 H09 H10

F

Endmill

G

Drill

H

Brazed Tool

I

Tooling System

E

Milling

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Tooling Example For

Auto Industry

Technical Information

General Information

Ⅱ

Index

Tooling System

Industrial Tooling Example

General Information

Ⅰ

Old-fashioned product

information

Technical Information

Parts

Collet Chuck Series NPU Series DTN Series TCA Adapter SDT Series KT TER

Side Lock Arbor Series Face Mill Arbor Series Morse Taper Arbor Series Side Cutter Arbor Series Oil Hole Holder

Gear Machining Solution Ship Building Industrial Solution Role Machining Solution Railway Industrial Solution Pipe Industrial Solution Bearing working Solution Development Industrial Solution Aviation Industrial Solution Slitter Knife

Workpiece material grades Steel, Non-ferrous metal symbol list SI unit conversion table

Hardness calculating table Properties of Korloy grades Technical Info. for Stainless steel

Grade

External Holder Fine Tool

Technical Information for Turning Shim Cartridge Chip Breaker Chip Cover Clamp Coolant Bolt Spindle Speeder Angular Head Series FBH Serieas TBC / FBC Serieas FMD

Head Set Balance Cut Tool Micro Boring Series Modular System DAMPING PRO Others

Comparison of Tooling System

Crankshaft Knuckle Brake Connecting Rod Block Head

Technical Information for Milling Technical Information for Tapers Technical Information for Endmill Technical Information for Drilling

Threading Tool Mill-Max Cen Mill Jip Drill

LPD / SPD / NPD

The comparision of chip breakers KORLOY Grades

The comparision of grades Wrench Bolt Lever Locator Nut Pin Screw Shim Pin Spring Wrench Stop Ring Washer Stopper Nozzle I 26 I 46 I 48 I 51 I 52 I 54 I 55 I 56 I 62 I 68 I 70 I 72 J02 J04 J07 J08 J10 J12 J13 J14 J18 L02 L06 L07 L08 L09 L10 M02 M02 M03 L12 K02 K03 K03 K03 K03 K04 I 73 I 74 I 78 I 83 I 87 I 88 I 90 I 92 I 96 I 108 I 115 I 121 J19 J20 J22 J24 J26 J28 L20 L24 L27 L30 M03 M03 M04 M04 M04 L36 L37 L40 K04 K04 K05 K05 K05 K05 K06 K07 K07 K07 K07 K07 K07

I

Tooling System

J

Tooling Example

K

Parts

L

Technical

Information

M

Old-fashioned

product information

N

Index

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SAFETY GUIDE OF CARBIDE PRODUCTS

KORLOY Inc. is continuously trying to develop safer and higher quality products Please be aware of the safety guidelines below prior to using KORLOY Inc. products

1. PL (Product Liability)

In accordance with the PL (Product Liability) law, we have attached a WARNING label on the case of KORLOY products. There is no warning on the surface of the tools. Please read this safety guidelines before using carbide tools and provide safety education to all users.

2. Basic characteristics of CEMENTED CARBIDE tools

Cemented carbide tools are made of carbides, nitrides, carbonitrides, oxides of W, Ti, Al, Si, Ta, B etc and metal component like Co,Ni, Cr, Mo as binder. Cemented carbides tools have high hardness and specific gravity. Generally there's no smell but according to usage and treatment, appreance and color could be changed

3. Precaution for CEMENTED CARBIDE tools

1) Cemented carbides are extremely hard and brittle at the same time.

Impact shock or excessive clamping power could cause fracture or breaking of the tool.

2) Cemented carbides have large sepcific gravity, thus they require special attention as a heavy material when you handle big sizes or large quantities.

3) Cemented carbides have different thermal expansion coefficient with steel and ferrous materials. Shrink fit or swell fit products may cause trouble if they are used at undesirable conditions like extremly high or low temperatures.

4) There are several cemented carbide products having sharp cutting edges.

Be careful not to handle the tools with bare hands which may cause cuts or injury, especially when removing the tools from the case, do not touch the cutting edge and be careful not to drop it.

5) Storing carbide tools in a corrosive atmosphere may cause erosion which can reduce toughness. 6) Please refer to the catalouge safety guidance prior to handling the tools.

7) Do not absue tools under inappropriate conditions.

4. Precaution for machining (grinding, welding, EDM) of CEMENTED CARBIDE tools

1) Surface condition can affect the toughness of the tool, so it is recommended to use a diamond grinding wheel. 2) Grinding of cemented carbide creates mist and dust. It contains harmful compositions like Co, thus it is

recommended to use a mask, mist collection, and other protective facilities. If the dust gets in your skin or eye, rinse immeditely with continously running water.

3) In case of grinding with coolant, coolant contains harmful metal components which cause environmental problems. Handle the coolant according to the manufacturer's recommendations.

4) Check for cracks after re-grinding carbide tool and reuse.

5) Marking with laser or electric pen may cause cracks on the carbide tool. The crack can shortened tool life. 6) EDM of carbide may cause residual cracks on the carbide tool, so if necessary , remove the crack with a

grinding process.

7) Brazing of carbide tools at extremly high or low temperatures compare with the melting point of brazing materials may cause loosening or breakage.

8) Overheating a oil base coolant may cause a fire or flames, thus be prepared for fire prevention.

• It is generally accepted that the proper handling of cemented carbide tools requires awareness of safety as noted above. For more information, please contact us.

• KORLOY does not accept any responsibility for any accident caused by inappropriate use, abuse of tools, or changes to the products.

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SAFETY GUIDE OF CARBIDE PRODUCTS

5. METALCUTTING SAFETY

DANGEROUS FACTOR SAFETY COUNTERPLAN

Cutting tools

Indexable tools

Rotating tools

Brazed tools

ETC

· Sharp cutting edge of cutting tools may cut your bare-hand · Use gloves when pulling out the insert from the case or mounting it on the machine

· Inappropriate conditions or usage may cause fragmentation and expel parts of tools which may cause injury

· Use glasses or safety cover for your safety · Use the tools within the recommended range · Please refer to catalogue and safety guidelines first. · Severe load on tool and premature wear of cutting edge may bring

excessive cutting force on tool, causing fracture of the tool and may cause injury

· Use glasses or safety cover for your safety

· Change the tool as required before excessive wear or fracture · Chips evacuated during cutting are hot and sharp and may

cause burns and cuts

· Stop machining and put safety glove on and use a hook tool to remove chips

· Touching the workpiece immediately after cutting may cause burns · Use gloves or safety cover for your safety

· Be aware of sparks, fire, or explosion of hot chips generated during the cutting operation

· Do not use at the place where having explosive materials · Prepare for fire extinguishments

· In case of high RPM machining, vibration and chattering may occur due to the improper balance of the machine

· Check first if there's any chattering, vibration or strange noises prior to your main cutting operation

· Touching a burr remaining on the workpiece with a bare-hand may cause a cut

· Do not touch the burr with bare-hand · Use gloves or safety cover for your safety

· Loose clamping of the workpiece may cause the tool to fracture

and result in damage to the cutter body and possible injury · Clamp the workpiece tightly

· Tools are operated to right-hand direction normally. Left-hand direction operation can cause fracture of tool and body damage

· Do not use left-hand direction without notice

· Check the package of product to check the availability of left-hand operation

· Loose clamping of inserts and parts may result in ejection of the tool during cutting and may cause serious injury

· Check the clamping of inserts and parts prior to machining, and use original parts only

· Over loaded clamping of inserts by a lever (such as a pipe)

may cause dangerous fracturing of parts and inserts · Do not use lever inappropriately

· In case of high speed machining, parts and inserts can be forced out by centrifugal force

· Use within recommended condition · Use glasses or safety cover for your safety

· Since cutter has sharp cutting edges touching with a

bare-hand may cause a cut · Use gloves or safety cover for your safety

· It is dangerous to use glove with rotating machine

· Contact with body or clothes is dangerous with rotating parts

· Do not wear gloves when you work with rotating machine · Keep your body and clothes away from rotating machine

· Vibration generated by balancing trouble may cause a fracture and ejection of the tool which may cause serious injury

· RPM should be controled within recommended condition · Check the balance of rotating part periodically

· In case of drilling, the uncut bottom core can fly out of the part

with high speed and cause serious injury · Use gloves or safety cover for your safety

· The edges of small diameter drill are sharp and easy to break · Use gloves or safety cover for your safety

· Fragmentation and ejection of brazed carbide tip may cause injury · Check the brazed tip before using.

· Do not use at high temperature cutting condition

· There's a possibility of breaking the carbide tip after several brazing · Do not use brazing a tip that has been brazed several times

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KORLOY Inc. Code System

TERM

Tool diameter Cutting speed Revolution per minute

Feed per minute Feed per revolution

Feed per tooth Tooth Axial depth of cut Radial depth of cut

Peak feed D vc n vf fn fz z ap ae pf mm m/min min-1 mm/min mm/rev mm/t mm mm mm

CODE UNIT TERM

Horse power requirement Specific cutting resistance

Torque Thrust Cycle time Tool life Flank wear Crater wear Nose radius Pc kc Mc Tc tc T VB Kt r kW MPa N.m N min min mm mm mm CODE UNIT CVD PVD Coating ~

N

C

0

1

5

0 P

Machining Type

0

1

3

5

3

6

8

9

5 C

C 5

3 3 0

N

Grade Name for Coated Carbide

Chip Breaker

Terminology of tool formula

Turning

Universal (Milling+Turning) Milling

Steel P Cast iron K Heat resistance alloy for titanum S Stainless steel M Universal (P,M,K) Indication of Workpiece

ISO Grade

Wear Resistance Toughness

V

F

‘Vision’ Series ‘Harmony’ Series ‘Green’ Series

V

H

G

H

S

MP

R

W

FP

M

A

C

F

U

External (General Machining) External (Functional Machining) Internal Fine finish machining Heavy duty machining Rough machining Medium machining Stainless steel Wiper Medium machining (Positive) Finish machining (Positive) Aluminum, Stainless steel (Finishing) Copy machining Finish machining

Soft steel HRSA

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How to use Tool4U (Web quotation requriement)

2

3

4

Contact with Korloy Homepage

Click banner-icon on the web site

Main page

Screen shot

http://www.korloy.com

(Korloy homepage)

1

1 Semi standard

Standard but different in size

7 Administrator

Only administrators may access this menu

3 Special Tooling

For special tolling such as gear, edge miller, railway, non-standard indexable

& facemill 8 Login/Logout

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You can search by designation 4 Custom-tailored Customized item by special request 2 Tailor-made Standard no korloy item 6 Home Click here to go on to the mail page

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You can check your quotation list here

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• Screen shot 1 : step3. Product detail

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KORLOY CUTTING TOOLS