Handbook Grease

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101

GREASES

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102

Grease Reference Chart – Albida and Alvania EP

1 = Excellent 2 = Very Good 3 = Good X = Not Recommended

* Extreme conditions, including long maintenance schedule, hot weather, long haul, hills, stop-and-go, heavy braking ** Wet conditions, including rain, snow, water wash-off

AlbidA AlVANiA EP

EP1 EP2 SlC460 EP 1&2 EP2 Moly

indicates Synthetic Grease FULL Full

Performance Features High Temp 2 2 1 3 3 low Temp 3 3 2 3 3 Mechanical Stability 2 2 2 2 2 Water Resistance 2 2 3 2 2 Anti-Rust 2 2 2 2 2

Extreme Pressure (EP) 2 2 2 2 2

General Recommendations Farming 2 2 3 2 2 Construction 2 2 2 2 2 Trucking 1 1 3 2 2 Manufacturing 1 1 1 2 2 Marine-leisure 2 2 3 2 2 logging 2 2 3 2 2 Paper Manufacturing 2 2 1 X X Applications: Wheel bearings 1 1 X 3 3 Wheel bearings* X 1 X X X Other bearings 2 2 1 1 1 Pillow blocks 1 1 2 2 2

Chassis Cups and Saucers 2 2 X 2 2

Universal Joints 2 2 X 2 2

Slack Adjusters 2 2 X 2 X

Pins and bushings 2 2 3 2 2

5th Wheels 2 2 X 2 2

5th Wheels* 3 2 X X X

5th Wheels** 3 2 X X X

Splines, Yokes 1 1 2 2 2

Couplings (low/med. speed) 2 3 2 2 2

Car Washes 2 3 X 2 2

boat Trailers 2 3 X 2 2

ATVs 2 3 X 2 2

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103

GREASES

Grease Reference Chart – Darina XL and SRS 2000

1 = Excellent 2 = Very Good 3 = Good X = Not Recommended

* Extreme conditions, including long maintenance schedule, hot weather, long haul, hills, stop-and-go, heavy braking ** Wet conditions, including rain, snow, water wash-off

dARiNA Xl SRS 2000

102M

Moly EP2 Moly Winter Summer ExtremeExtreme O MolyEP

indicates Synthetic Grease FULL PARTIAL PARTIAL PARTIAL PARTIAL Performance Features High Temp 1 2 2 X 3 2 2 2 low Temp 1 3 3 2 X 3 2 3 Mechanical Stability 1 2 2 2 2 1 1 2 Water Resistance 3 2 2 2 1 1 1 1 Anti-Rust 2 2 2 2 1 1 1 1

Extreme Pressure (EP) 1 2 2 2 2 1 2 1

General Recommendations Farming 2 1 1 3 2 2 3 2 Construction 1 2 2 3 2 2 2 1 Trucking 2 2 2 2 2 1 1 1 Manufacturing 1 1 1 3 2 1 2 2 Marine-leisure 1 2 2 1 1 1 X 2 logging 1 2 2 3 1 1 X 1 Paper Manufacturing X X X X X 1 X X Applications: Wheel bearings 2 2 2 X 3 1 X 2 Wheel bearings* 2 2 2 X X 1 X 2 Other bearings 2 2 2 3 3 2 3 2 Pillow blocks 1 2 2 3 2 2 3 2

Chassis Cups and Saucers 2 2 2 3 2 1 3 1

Universal Joints 3 3 3 3 1 1 3 1

Slack Adjusters X 3 X 1 2 2 2 X

Pins and bushings 1 2 2 3 1 2 2 1

5th Wheels 2 2 2 2 2 2 2 1

5th Wheels* 2 2 2 X 3 2 X 1

5th Wheels** X X X X 3 2 X 1

Splines, Yokes 2 3 3 3 2 2 3 2

Couplings (low/med. speed) 3 3 3 3 1 1 X 1

Car Washes 3 2 2 2 1 1 3 1

boat Trailers 3 2 2 2 1 1 X 2

ATVs 2 2 2 2 2 1 X 2

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A fully synthetic, EP (moly) grease. Applications:

• All snowmobile grease applications including recreational, competitive racing and long endurance conditions

• Chassis points, pins and bushings, plain and rolling element bearings

Advantages:

• Synthetic base oils provide better performance over a wider temperature range

• Excellent load carrying / shock loading ability to minimize bearing and suspension wear

• Contains a fine dispersion of moly extreme pressure additive • Superior low temperature mobility and dispensability • Excellent lubrication as low as -40°C

• Excellent resistance to water washout • Excellent adhesive qualities

• Superior mechanical stability • Prevents corrosion

Performance Specification:

• Meets NLGI GC-LB wheel bearing and chassis requirements Typical Properties:

ADVANCE SNOW ULTRA GREASE

NLGI Grade 1

Product Code 504-593

Colour Grey

Thickener type Microgel

Dropping Point, °C 260 +

Base Oil Viscosity, cSt 40°C 100

4 Ball Wear, mm 0.6

4 Ball EP, Load Wear Index 70

Est. Operating Range, °C -45 to 170

Min. Dispensing Temp, °C (may vary

with grease gun or application technique) -40 Advance* Snow Ultra –

Synthetic Snowmobile Grease 1.17

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105

GREASES

Seven premium aviation greases utilizing various thickeners and both mineral and synthetic base oils.

Applications:

• AeroShell Grease 5: wheel bearings, high speed accessories such as starters

• AeroShell Grease 6: multi-purpose, anti-friction and plain bearings

• AeroShell Grease 7: heavily loaded gears, actuators, propellers, screws

• AeroShell Grease 14: helicopter main and tail rotor bearings • AeroShell Grease 22: high speed, heavily loaded applications

over wide temperature ranges

• AeroShell Grease 33: multi-purpose airframe grease developed for Boeing 3-33A

• AeroShell Grease 33MS shares advanced technology of AeroShell Grease 33, with extreme pressure (EP)

characteristics. Contains synthetic oil and must not be used with incompatible seal materials

Note: AeroShell greases are not necessarily compatible with other greases. Always be sure to clean and completely remove all old greases before installing the new AeroShell greases Advantages:

• Designed to resist oxidation and thermal breakdown, resist water washout, and prevent corrosion

• Provide high load carrying capabilities in the intended applications

• Perform over a wide range of temperatures

AeroShell* Greases 5.12

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106 Typical Properties: AeroShell* Greases 5.12 AEROSHELL GREASES Grease Grease Grease Grease Grease Grease G re as e Grades 5 6 7 14 22 33 33 MS Product Codes 519-005 519-006 519-010 519-015 519-035 519-033 519-037 Colour Amber Brown Buf f Tan Tan Green Dark Grey Thickener Microgel Microgel Microgel Calcium Microgel Lithium Lit hi um C om po un d Base Oil Mineral Mineral Synthetic Mineral Synthetic Synthetic Synthetic Dr op pi ng P t, °C +215 +215 +260 +148 +260 +250 +234 O il Vi sc os ity , @ 9 8. 9° C 31.8 5.5 3.1 3.1 5.8 3.4 3.4 Penetration @ 25°C Unworked W orked 281 284 287 300 283 296 267 273 271 275 290 297 288 281 O pe ra tin g Te m p Range, °C -2 3 to + 17 7 -40 to +121 -73 to +149 -54 to +93 -65 to +204 -73 to +121 -73 to +121 US Militar y Approvals MIL-G-3545 (obsolete) MIL-G-24139 MIL-PRF-23827 MIL-G- 25537 M IL-PR F-81 32 2F M IL-PR F-2 38 27 MIL-G- 21164D _BMS3-33A Aviation / Synthetic

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GREASES

Applications:

• Albida EP grease is especially suited for use in mining & smelting operations, the steel industry, pulp & paper mills and cement plants. It is also recommended for any industrial applications where heavy-duty loads & wide temperature ranges are encountered

• Albida EP-1 and EP-2 greases also meet the NLGI GC-LB wheel bearing and chassis lubricant requirements, thus satisfying the needs of automotive and heavy-duty transportation equipment. Albida EP-1 can be used with confidence as the one grease for virtually every application on a Tractor Trailer all year long

• Note: Albida EP-2 is now also available as part of the Tactic Single Point lubricator offering. Applicable Product Code for this is 504-700-21 – Tactic EMV Albida EP-2, also required is the Drive Unit (JDE Product Code 96103000)

Advantages:

Albida EP grease has the following properties:

• Outstanding Mechanical Stability – it resists hardening or softening in service delivering long grease life and dependable component protection

• Superior High Temperature Performance – its estimated maximum operating temperature of 160°C for the EP-2 grade is significantly higher than conventional soap greases • Excellent Load Carrying Ability – contains EP additive to

provide an extra measure of protection under severe boundary lubrication conditions

• Excellent Resistance to Water Washout and Rust Protection – in applications where water contamination or humidity becomes a problem

• Compatibility – is compatible with most other grease technologies

• Easily Recognized – is dyed red for ease of identification

Albida* EP – Multi-Purpose Lithium Complex

Grease Updated Technology (1) _3.74

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108

Typical Properties:

ALBIDA EP EP-2 EP-1

ASTM Method

Product Codes 504-708 504-707

NLGI Grades 2 1

Colour Red Red

Appearance Smooth,

Tacky Smooth, Tacky Worked Penetration

60 strokes @ 25°C

Worked, 100 000 x, % change 280 10 325 10 D 217 Estimated Operating Range °C -20 to 160 -30 to 160 Minimum Dispensing

Temperature, °C (2) -15 -25

Dropping Point, °C 260+ 260+ D 2265

Low Temperature Torque, Nm 9.4 -- D 4693 Mobility, @ -17.8°C, g/min 0.8 -- USS

DM 43 Base Oil Viscosity, cSt @ 40°C 220 220 D 445 Oil Separation 2 3 D 1742 4 Ball Wear, mm 0.45 0.5 EP Tests Timken OK Load, kg

4 Ball, Weld Load, kg 20.4250 20.4250 D 2596 Water Washout, 79°C, % loss 5 8 D 1264 Bomb Oxidation @ 99°C

Pressure Drop @ 100 h, kPa 28 35 D 942 Corrosion Test, 48 hr.

@ 52°C, Rating Number Pass Pass D 1743

(1) Antimony free

(2) May vary with design of grease gun or application

Albida* EP – Multi-Purpose Lithium Complex

Grease Updated Technology (1) _3.74

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109

GREASES

Retinax Grease CMX 2 is a multipurpose lithium complex high dropping point, extreme pressure (EP) grease containing molybdenum disulfide (moly).

Applications:

• Construction, mining and agricultural applications for Retinax Grease CMX 2 include virtually all points of grease lubrication found on dozers, scrapers, earthmovers, cranes, backhoes, shovels, rollers, tractors, combines and cotton pickers

• These lubrication points include all types of anti-friction bearing arrangements from plain sleeve-type to rolling element bearings as well as bushings and other sliding surface or pivot points. The presence of moly provides added shock loading protection

• Retinax Grease CMX 2 is formulated to perform well in conditions of high loads and temperature extremes • Additionally, Retinax Grease CMX 2 provides excellent

resistance and corrosion and are highly resistant to water washout

Advantages:

• Excellent heavy and shock load protection • Resistance to water washout

• Wide range of applications • High temperature capability • Good low temperature pump-ability • Excellent rust and corrosion protection

Retinax* Grease CMX 2 – Multipurpose Lithium Complex Grease with Moly for Construction, Mining and Agricultural Equipment 8.23

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110

Retinax* Grease CMX 2 – Multipurpose Lithium Complex Grease with Moly for Construction, Mining and Agricultural Equipment 8.23

RETINAx GREASE CMx 2

Test Method

Product Code 504-370

NLGI Grade 2

Thickener Type Lithium

Complex

Appearance Grey, Tacky

Moly % 3%

Penetration, dmm Worked , 60X

Worked, 100, 000 x, % Change D 217 280 10

Water Washout, 79°C, % loss D 1264 2

Dropping Point, °C D 2265 245+

Rust Protection D 1743 Pass

Copper Corrosion D 4048 1b

Base Oil Viscosity @ 40°C, cSt

@ 100°C, cSt D 445 D 445 320 25

Timken, OK Loads, kg D 2509 22.7

Four Ball EP

Weld Point, kg D 2596 400

Four Ball Wear, mm

1 hr, 75°C, 1200 rpm, 40 kg D 2266 0.5 Guide to Usable Temperature

Min, °C

Continuous Service, Max, °C Short Exposure, Max, °C

-20 120 140

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GREASES

A premium quality, synthetic-based, lithium complex grease. Applications:

• Heavily loaded applications at low to moderate speeds and in high temperature conditions, such as the dryer bearings of paper machines

• Albida SLC 460 can also be used in the lubrication of metal treatment plants and mines

Advantages:

• Enhanced high-temperature performance • Excellent mechanical stability

• Excellent anti-wear and extreme pressure performance • High dropping point

• Extended life

Performance Specifications:

• NLGI Grade 1.5 lithium complex grease with an ISO VG 460 synthetic polyalphaolefin oil blend

• NLGI Grade 1.5 Typical Properties: ALBIDA SLC 460 NLGI Grade 1.5 Product Code 504-706 Colour Green Dropping Point, °C 305

Thickener Lithium complex

Base Oil Viscosity, cSt

@ 40°C 460

4 Ball EP, Weld Load 400

Albida SLC 460 – Premium Quality

Synthetic-Based Lithium Complex Grease 3.73

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112

Alvania* Grease CG –

For Couplings Used in Industrial Equipment 7.03

Alvania Grease CG is specially formulated with a lithium soap/polymer thickener, which has excellent resistance to oil separation when subjected to the high centrifugal forces normally found in couplings.

Applications:

Common grease lubricated couplings include:

• Geared Couplings that have internal and external spur gears that mesh within a common rotating hub connecting the shafts • Steel Grid Couplings that have a convoluted band of flexible

spring steel physically linking the hubs together

• Flexible Chain Couplings that have a roller chain that meshes with a sprocket cut in each mating hub

• Alvania Grease CG is suitable for all types of grease lubricated couplings used in industrial equipment

• Advanced technology has enabled Alvania Grease CG to perform beyond the normal 6-month change interval. In actual field experience this grease has shown its ability to perform satisfactorily beyond 3 years. This product should be used in all grease couplings, especially in those hard to service or those operating under severe conditions

• Because of its high base oil viscosity, Alvania Grease CG is also suitable for use in other industrial applications where the equipment is subject to high water wash, low speeds and heavy or shock loads

Advantages:

• Resistance to centrifugal separation • Extended re-lubrication frequency • High load carrying capabilities • Resistance to water washout • Stays in place under high speeds • Corrosion and rust protection • Minimizes coupling wear • Minimizes coupling freeze-up • Use at temperatures up to 325°F • One grease for all grease coupling types

• Based on ASTM D 1478 and D 4693 torque tests, the minimum recommended bearing lubrication service would be -10°F • For coupling service the minimum usable temperature is not

dependent upon ease of pumping or bearing breakaway force. Field service confirms problem-free coupling service at -20°F and below

• Actual minimum temperature for coupling service would be below -20°F

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GREASES

ALVANIA* GREASE CG Test Method

Product Code 504-600

NLGI Grade 0/1

Appearance Dark Brown,

Tacky Lithium Soap/Polymer, wt% 10.0 Viscosity(1) @ 40°C, cSt @ 100°C, cSt D 445D 445 >3200>50 Penetration. Dmm Worked, 60X Worked, 10,000X, % Change D 217 350 10

Dropping Point, °F Mettler 320+

Centrifugal Oil Separation, vol % D 4425 None

Water Spray-Off, wt % D 4049 < 3

Rust Protection D 1743 Pass

Timken, OK Load, lbs D 2509 40+

Four-Ball EP D 2596

Load Wear Index, kgf 68

Weld Point, kgf 400

Four-Ball Wear, mm

1 hr, 75°C, 1200 rpm, 40 kgf D 2266 0.4 Guide to Usable Temperature

Min, °F (Pumping) 20

Min, °F (Bearings) -10

Min, °F (Couplings) Below -20

Continuous Service, Max,°F 250

Short Exposure, Max, °F 325

1_{Nominal base oil viscosities without polymers or additives are 680 cSt @ 40°C} and 26.1 cSt @ 100°C

Alvania* Grease CG –

For Couplings Used in Industrial Equipment 7.03

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114

A premium, EP, long-life railroad journal roller bearing grease. Applications:

• Heavily loaded locomotive and rolling stock wheel bearings Advantages:

• Excellent rust and oxidation resistance

• Outstanding oxidation stability and high wear resistance in heavily loaded applications

• Extended trouble free service and long shelf life Performance Specification:

• Association of American Railroads (AAR) Specification M-942-09 Typical Properties: ALVANIA EP D NLGI Grade 1.5 Product Code 504-534 Colour Brown Dropping Point, °C 180

Thickener Lithium/Calcium Soap

@ 40°C 173

4 Ball EP, Weld Load 250

Alvania* EP D Grease –

Railroad Bearing Grease 3.61

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115

GREASES

Premium multi-purpose, extreme pressure (EP), lithium soap based greases.

Applications:

• Multi-purpose, heavy-duty automotive, industrial and marine applications

• Pins and bushings, plain and rolling element bearings • Including chassis points, universal joints, water pumps, track

rollers, clutches and wheel bearings • -50°C to 130°C temperature range

• Arctic grades are designed for low temperature central systems • MS (Multi-Season) grades for low temperature grease gun

applications

• Moly versions should be used for sliding applications such as steering gears, king pins, front suspensions, fifth wheels, guide ways and booms

Advantages:

• Improved oxidation stability • Improved mechanical stability • EP for excellent load carrying ability • Compatible with most other greases • Excellent rust protection

• Resists water washout Performance Specification:

• Registered with the Canadian Food Inspection Agency (CFIA) under Lubricants: General, for use where contact with food will not occur; avoid food contamination during application and storage

Alvania* EP – Premium Multi-Purpose Grease 3.14

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116 Typical Properties: AL VANIA EP Products EP 2 EP2 Moly EP 1 EP Arctic EP Arctic Moly EP MS NLGI Grades 2 2 1 0 0 1 Product Codes 504-532 504-518 504-531 504-509 504-514 504-513 Colour Brown Grey Brown Brown Grey Brown Thickener Type Lithium soap Lithium soap Lithium soap Lithium soap Lithium soap Lithium soap Dropping Point, °C 200 200 200 190 190 195 Base Oil Viscosity , cSt @ 40°C 150 150 150 20 20 27 Timken OK Load, kg 18.2 18.2 18.2 18.2 18.2 18.2 4 Ball W ear , mm 0.5 0.5 0.5 0.6 0.6 0.6 4 Ball EP , W eld Load, kg 250 250 250 200 250 250 Est. Operating Range, °C -25 to 135 -25 to 135 -30 to 135 -50 to 80 -50 to 80 -40 to 80 Min. Dispensing Temp, °C (may var y with dispensing -20 -20 -25 -45 -45 -35

Alvania* EP – Premium Multi-Purpose Grease 3.14

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117

GREASES

Premium, heavy-duty, multi-season, lithium soap based, EP grease for mining and construction.

Applications:

• Can be used to lubricate plain, sleeve and rolling bearings in most mining and construction applications operating where a multi-season product is required

• Designed for low temperature central system use to -40°C • Can be used for low temperature grease gun applications Advantages:

• Enhanced extreme pressure protection

• Improved mechanical and oxidation stability for super long life

• Non-lead

• Wide application temperature range from -40°C to 100°C • Enhanced load carrying ability

• Anti-rust capability

• Resistance to water washout

Alvania* EP LTX – Premium, Heavy-Duty

Multi-season Grease 3.62

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118

Alvania* EP LTX – Premium, Heavy-Duty

Multi-season Grease 3.62

ALVANIA EP LTx

Product Codes 504-500 _MethodASTM

NLGI Grades 1 .

Colour Grey .

Minimum Dispensing

Temperature, °C1 -25

Dropping Point, °C 195 D 2265

Worked Penetration 60 strokes @ 25°C

105_{strokes @ 25°C} 325₃₄₅ D 217_{D 217}

Mineral Oil Viscosity, cSt

@ 40°C 150 D 2270

Est. Operating Range, °C -30 to +135

4 Ball Wear Test, mm 0.5 D 2266

Bleed 24 hrs @ 25°C, % wt 2 D 1742

Corrosion Test, 48 hr.

@ 52°C, Rating Pass D 1743

Bomb Oxidation @ 99°C

Pressure Drop @ 100h, kPa 15 D 942

EP Tests

4 Ball, Load Wear Index

Timken Oil Load (kg) 6027 D 2596D 2509

1 _{May vary with design of grease gun or centralized pumping system and} size/length of dispensing lines.

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119

GREASES

Extreme pressure, automotive ball joint grease. Applications:

• Specially formulated for production fill for ball joints in automotive applications

Advantages:

• Excellent mechanical stability and corrosion protection • Excellent oxidation stability, helping extend grease life • Excellent extreme pressure, anti-rust and water resistance

qualities • NLGI grade 2

• A lithium, 12-hydroxystearate thickened grease containing 1% molybdenum disulfide and a special polymer

ALVANIA 0860

Product Code 504-594 ASTM

Method

NLGI Grade 2

Colour Grey

Texture Smooth

Dropping Point (°F/°C) 385/196 Mettler

Base Oil Viscosity, cSt @ 40°C

@ 100°C 14.5158 D 445

Penetration dmm, worked 60 strokes 270 D 217 Water Washout @ 79°C (% wt. loss) 0.5 D 1264 4 Ball EP Properties

Load wear (kg)

Weld point, kg 25040 D 2596

Rust Prevention Pass D 1743

Alvania* 0860 3.16

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120

All-season rail-curve greases. Applications:

• Curved sections of railway track serviced by track-side rail lubricators

• Cardura Plus for steep grades and high curvature applications which may generate higher wheel temperatures

Advantages:

• Retention on tracks

• Pumpability / mobility to ensure application at low temperatures

• All-season performance, proven at temperatures from -40°C to +40°C

• Reduced rail / wheel wear and maintenance • Potential for improved fuel economy

• Excellent track coverage: over 5 km with Cardura WS, 10 km with Cardura Plus

Note: Please consult your Shell Product Specialist to determine

proper lubricator design Typical Properties:

CARDURA

Products WS PLUS

NLGI Grades 1 1

Product Codes 504-506 504-508

Colour Black Black

Solid Additives Graphite / Moly Graphite

Thickener Type Calcium Microgel

Dropping Point, °C 142 260+

@ 40°C 17.4 22.0

Est. Operating Range, °C -40 to +80 -35 to +80 Low Temp. Pumpability‡_,

Pressure Drop, kPa /m (psi /ft) @ 0°C @ -10°C @ -20°C @ -30°C @ -40°C 460 (20) 650 (29) 770 (34) 1,100 (49) 1,800 (80) – – – 1,850 (88) 3,800 (168)

‡_{Pressure drop in 3/16 inch OD tubing @ shear rate of 1 sec}-1

Cardura* – Rail Curve Lubricants 3.81

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121

GREASES

A premium, non-EP, lithium soap based grease. Applications:

• Rolling bearings in traction motors of GM Electromotive Diesels (EMD) and GE Electric locomotives

• Conventional electric motor bearings including “lifetime” seal-for-life units

• Suitable for temperatures up to 135°C Advantages:

• Superior mechanical stability for long life • Long oxidation life

• Grease hardness suitable for electric motor bearings Performance Specifications:

• Recommended for EMD and GE locomotive electric motor bearings

• Recommended for Westinghouse electric motor bearings Typical Properties:

CYPRINA RA GREASE

NLGI Grade 3

Product Code 504-538

Colour Amber

Thickener Type Lithium Soap

Dropping Point, °C 195

Base Oil Viscosity @ 40°C 93

Cyprina* RA – Electric Motor Bearing Grease 3.57

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122

Premium multi-purpose, EP, non-lead, microgel based greases, available in synthetic base oil, moly and multi-season versions. Applications:

• Multi-purpose industrial and automotive

• Where extreme temperatures and shock loading are encountered

• Including conveyors and pug mills of asphalt plants, ball mills of ore crushing

• Wheel bearings and chassis points Advantages:

• Synthetic XL 102M provides year round protection even at extremely low and high temperatures

• “ColourSense” indicator – grease changes colour from its original blue as the temperature rises above 120°C Colour changes thru green , then to brown and finally to orange as the temperature of the application rises. Useful to indicate possible faulty equipment, excessively high temperatures and a need for more frequent regreasing

• Superior high temperature performance and oxidation resistance

• Excellent load carrying ability

• Excellent low temperature dispensability from the entire XL family of greases

• Compatibility with most other types of greases (thickeners) • Outstanding water resistance

• Temperature range from -45°C to 170°C Performance Specifications:

• Darina XL greases meet NLGI GC/LB wheel bearing and chassis requirements

• Registered with the Canadian Food Inspection Agency (CFIA) under Lubricants: General, for use where contact with food will not occur; avoid food contamination during application and storage

Darina* XL – Premium Multipurpose Greases 3.75

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123 GREASES Typical Properties: D ARI n A XL G REASES Products 102M (Moly) EP 2 EP2 Moly Multi-Season NLGI Grades 1 2 2 1 Product Codes 504-574 504-554 504-555 504-556 Colour Grey Blue Grey Blue Thickener Type Microgel Microgel Microgel Microgel Dropping Point, °C 260+ 260+ 260+ 260+ Base Oil Type Synthetic Mineral Mineral Mineral Base Oil Viscosity , cSt @ 40°C 100 170 170 21 4 Ball W ear Scar , mm 0.6 0.5 0.5 0.5 4 Ball EP , Load W ear Index 70 60 60 55 Est. Operating Range, °C -45 to 170 -20 to 160 -20 to 160 -40 to 80 Min. Dispensing Temp, °C (may var y with dispensing system) -40 -10 -10 -35

Darina* XL – Premium Multipurpose Greases 3.75

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124

A grease for reducing rotating friction between drill rods and casings.

Applications:

• Outside of drilling rods, prior to insertion into the hole Advantages:

• Reduces friction and horsepower requirements • Increases drilling efficiency

• Contains a germicidal agent to prevent infection of cuts which may occur during handling of the drill rods Typical Properties:

DIAMOND DRILL ROD

NLGI Grade 3

Product Code 504-971

Colour Amber

Thickener Type Barium Sodium Complex

@ 40°C 118

Dropping Point, °C 196

4 Ball EP, Load Wear Index 42

Est. Operating Range, °C -20 to + 120

Diamond Drill Rod Grease – Drill Rod Lubricant 3.51

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125

GREASES

A grease designed to lubricate and protect valves exposed to corrosive sour natural gas and oil.

Applications:

• Valve bodies and stems of valves in sour (H2S-containing) natural gas pipeline and gas plant service

Advantages:

• H2S corrosion protection

• Base oils selected for year-round, low-temperature valve operation

DURSOL K1 GREASE

NLGI Grade 1

Product Code 504-630

Colour Light Green

Thickener Type Microgel

Dropping Point, C 260+

@ 40°C 20

Dursol* K1 – Sour Gas Valve Grease 3.60

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126

A non-asphaltic, lead-free open gear lubricant with no environmentally offensive solvents; available in seven viscosity grades (appropriate grade selection is dependent upon application and ambient operating temperatures). Applications:

• Open gears as primarily found on mining shovels, draglines and grinding mills

• Plain and anti-friction bearings, pins and bushings on shovel crawlers and boom assemblies

• Shovel sticks, swing gears, crowd pinions and racks, roller paths

• Malleus GL-95 is also available in an aerosol spray can Advantages:

• Synthetic and paraffinic base oils utilized to optimize performance

• Lead free

• May be applied manually or via an automatic lube system • Malleus GL improves equipment availability and saves on

maintenance costs because it:

• Stays soft and pliable to eliminate root build-up • Is fortified with molybdenum disulphide (Moly) and

other solid lubricants for a proper film structure with good anti-wear, EP, load carrying and shock loading protection

• Passes FZG +13 load stages

• Minimizes cold metal contact welding • Resists contamination from other oils • Alleviates “stick slip” vibrations • Reduces consumption rates Performance Specifications:

• Recognized for use by B.E., Marion, P&H, Allis Chalmers • Qualifies as P&H Multi-Service Mining Lubricant

Malleus* GL – Heavy-Duty Open Gear Lubricant 3.84

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127

GREASES

Malleus* GL – Heavy-Duty Open Gear Lubricant 3.84

Typical Properties: * Also available in an aerosol spray can. Product code 504-688 MALLEUS GL Grades 65 95* 205 300 400 Product Codes 504-676 504-680 504-684 504-685 504-669 Density @ 15.6°C 1.070 1.076 1.080 1.090 1.090 Approx. NLGI grade 00 / 000 00 / 000 00 / 000 00 0 W orked Penetration @ 25°C (60x) 420+ 420+ 420+ 418 370 Apparent Viscosity , cP @ 40°C @ 100°C 2,250 1,325 6,125 4,000 7,300 6,100 7,060 1,375 36,750 3,825 Apparent Viscosity , cP @ -1°C @ -18°C @ -40°C – 6,600 39,000 – 9,400 – – 20,500 – 7,900 16,000 – – 12,500 – 4 Ball W ear Scar Diameter , mm 0.6 0.7 0.7 0.7 0.7 4 Ball EP W eld Load, kg Load W ear Index 620 85 800 110 800 120 800 131 800 166 Falex Continuous Load Failure, kg +2045 +2045 +2045 +2045 +2045 Est. Low Temp. Dispensing, °C -30 -10 0 +7 +10 Open Gear

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128

Malleus Grease OGM Medium is primarily designed for use in very heavy applications, and under severe operation conditions, in mining equipment, shovels, draglines and excavators in open cut operations.

Applications:

Typical applications are:

• Open gears on draglines, shovels, excavators, stackers and reclaimers

• Sticks

• Circle Rail and rollers

• Heavily loaded, slow moving antifriction bearings • Bushings

• Slow moving wire rope Advantages:

• Excellent load carrying capacity under severe operation conditions – grease contains selected components to ensure excellent resistance to shock and permanent heavy load • Very high mechanical and thermal stability – grease thickener

structure is designed to resist mechanical stress and high temperature

• Withstanding severe operation conditions – like dust and dirt contamination, water, changes in temperature

• Maintain adhesive characteristic over time – due to the use of an advanced polymer technology, ensuring long lasting protection

• Low temperature capabilities – the lubricant film maintains its adhesive characteristic and durable protection under the most demanding condition

Malleus* Grease OGM Medium – Superior

Performance Open Gear and Wire Rope Grease 7.02

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GREASES

MALLEUS OGM MEDIUM

NLGI Consistency 000

Product Code 504-697

Colour Black

Soap Type Al Complex

Base Oil (type) High Quality Mineral

Solid Lubricant Yes

Base Oil Viscosity (without solvent) @ 40°C cSt @ 100°C cSt (IP 71/ASTM-D445) 2250 132 Cone Penetration Worked @ 25°C 0.1 mm (IP 50/ASTM-D217) 445 -475

Four Ball Test Kg (IP 236) 800

Four Ball Wear Scar mm

(ASTM D 2266) Max 0.7

Four Ball Load Wear Index (LWI) Kg

(ASTM D 2596) 120

Copper Strip (ASTM D 4048) 1b

Malleus* Grease OGM Medium – Superior

Performance Open Gear and Wire Rope Grease 7.02

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Coming soon

Shell Malleus Greases STC are storage and thread compounds, meeting the requirements of the DEA 47(E) Committee for use as ‘green’ dopes. These greases are based on highly refined mineral oils with a calcium soap thickener and suitable additives to provide excellent corrosion protection, prevent galling of threads and ensure consistent make/break torques.

Applications:

• Shell Malleus Grease STC 1 (SSG 3001)

Thread compounds for use with Premium connectors Advantages:

• Environmentally friendly. Products contain no metals (Pb, Zn, Cu) in metallic form or other components identified by the Paris Commission (PARCOM), e.g. PTFE, nylon or other polymers

• Meet the requirements of DEA 47 (E) Committee. Offers identical level of performance as that given by Shell Malleus Grease TC

• Proven performance in field tests. Successfully applied in suitable applications

• Excellent anti-corrosion performance also provided. Can be used as effective corrosion preventives, allowing mills to only use one product and simplifying operations for production and drilling companies who do NOT have to remove protectives before applying a thread compound • Excellent brushability. Can be applied even at low

temperatures

• Excellent anti-galling performance. For carbon steels and up to 13% chromium steels both products minimise damage to pipe threads from galling

• Excellent water wash-out resistance. Maintains protection and prevents corrosion. Essential qualities for vehicles working in wet environments

• Safe handling. Products do not require labeling

Malleus* STC – Storage & Thread Compounds

for use in the Oil Industry 3.63

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GREASES

Malleus* STC – Storage & Thread Compounds

for use in the Oil Industry 3.63

MALLEUS GREASE STC 1

Colour Black

NLGI Consistency 1

Soap Type Calcium

Base Oil (type) Mineral oil

Base Oil Viscosity (without solvent) @ 40°C, cSt @ 100°C, cSt (IP 71/ASTM-D445) 120 11.0 Cone Penetration Worked @ 25°C 0.1 mm (IP 50/ASTM-D217) 325 Dropping Point, °C (IP 132/ASTM-D566-76) 145

Applicability at low temperatures Excellent

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Retinax* Fifth Wheel Grease –

Heavy Duty Grease Resistant to Water Washout 3.69

Retinax Fifth Wheel Grease is a heavy-duty grease formulated with graphite and molybdenum disulfide (moly) for extreme pressure performance.

Applications:

• In severe applications where high load carrying capability and/or outstanding resistance to water washout is required • Used in applications where the lubricant is designed to

thermally decompose leaving behind the solid additives to afford lubrication

• Fifth wheels • Ball mill gears

• Fork lifts (rails and wheel-drive gears) • Slipper drives (steel mills)

• Off Shore jack up rig legs • Dredging (cutting heads) • Traveling water screens Advantages:

• Anhydrous calcium grease containing graphite and moly • Excellent operating temperature performance

• Outstanding load carrying capability • Exhibits excellent adhesiveness • Extremely resistant to water washout

• Resistant to flaking or lumping on gears down to -40°F

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GREASES

Retinax* Fifth Wheel Grease –

Heavy Duty Grease Resistant to Water Washout 3.69

RETINAx FIFTH WHEEL GREASE

Product Code 504-361 ASTM Method

NLGI Grade 2 .

Colour Grey. .

Thickener Calcium .

Estimated Operating Range, °C -18 to 110 .

Mineral Oil Viscosity cSt @ 40°C 1000 D 445 Worked Penetration

60 strokes @ 25°C 270 D 217

Worked Penetration

105 strokes @ 25°C 315 D 217

4 Ball Wear Test mm 0.56 D 2266

4-Ball EP

Load Wear Index

Weld Load (kg) 50067 D 2596

Water Spray off, %wt 11 D 4049

Water washout @ 79°C, %wt 0.25 D 1264

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Rhodina Grease BBZ – High Performance, Part-Synthetic Grease, for Bearings Subject to Fretting and False Brinelling

Applications:

• Designed for lubrication of specific bearings in windmills (e.g. rotor bearings) and other similar applications

• Protection against fretting corrosion, moisture corrosion and false brinelling is provided

• Can also be used in bearings operating at very low temperatures e.g. under artic conditions

Advantages:

• Rhodina BBZ provides protection and lubrication for a wide range of temperature and in particular has excellent low temperature behaviour allowing trouble free operation even under very cold climates.

• Rhodina BBZ has very good water resistance properties. • This product was developed on the basis and knowledge of

Shells long time experience to protect rotor bearings under operation and during idling.

• It minimises the risk of bearing failures which may be caused during transportation and mounting.

• The combination of selected base oils and additives is providing extended life time.

RHODINA GREASE BBZ

Product Code 504-373

NLGI Consistency 1.5

Colour Brown-Orange

Soap Type Calcium

Base Oil (type) Part Synthetic

Kinematic Viscosity @ 40°C, mm2_/s @ 100°C, mm2_/s (ISO 3104) 13.0 3.0 Cone Penetration Worked @ 25°C 0.1mm (IP 50/ASTM-D217) 310 Dropping Point. °C (IP 396) 145 Motor Bearings

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GREASES

Rotella Grease HD is a premium heavy-duty grease that is formulated with performance additives that provide excellent extreme pressure/load carrying capability, oxidation stability, and rust protection. It adheres to metal surfaces and resists water wash-off. It has a distinctive red color that makes it easy to identify in field applications.

Applications:

• Severe service needs of commercial trucks, construction and farm equipment, buses and automobiles

• General lubrication of wheel bearings, axles, ball joints, universal joints, power take-offs, king pins, bushings, and disc brakes

• Other high temperature applications Advantages:

• Resists water washout

• Protects against rust and corrosion in wet environments • Exhibits low leakage and oil separation

• Excellent wear protection

• Outstanding high temperature wheel bearing performance • Excellent extreme pressure protection

Performance Specification:

• Meets ASTM D4950 Classification GC-LB

Rotella* Grease HD –

Heavy Duty Truck and Construction Grease 3.70

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ROTELLA GREASE HD

NLGI Grade 2

Colour Red

Thickener Lithium Complex

Estimated Operating Range, °C -20 to 160 Minimum Dispensing

Temperature, °C -15

Mineral Oil Viscosity cSt @ 40°C 180 D 2270 Worked Penetration

105_{strokes @ 25°C}

60x 305 280 D 217

4 Ball Wear Test mm 0.48 D 2266

EP Tests

4-Ball EP Weld Load (kg)

Timken Oil Load (kg) 20.4250 D 2596 D 2509 Bomb Oxidation @ 99°C

Pressure Drop @ 100h, kPa 28 D 942

Bleed 24hrs @ 25°C, % wt 0.9 D 1742

Corrosion Test, 48 hr.

@ 52°C, Rating Pass D 1743

Wheel Bearing Life test (hrs) 120 D-3527 Rotella* Grease HD –

Heavy Duty Truck and Construction Grease 3.70

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137

GREASES

SRS 2000 has been providing outstanding heavy-duty water resistant protection for over 10 years. This semi synthetic grease has been the benchmark for performance in this severe service area because of the unique combination of thickener, polymers and additives.

Applications:

• SRS 2000 and SRS 2000 MOLY will provide excellent service for logging trucks and other heavy-duty fleet vehicles, construction equipment, agriculture and forestry equipment, car washes and marine applications

• It resists water and provides long lasting protection for pins, bushings, 5th wheels, chassis points, universal joints, and couplings

• They are approved by the CFIA (Canadian Food Inspection Agency) for industrial food plant use. Avoid food

contamination during application and storage

• SRS 2000 EXTREME is the perfect grease for virtually all industrial, automotive and marine applications, especially where heat and water are combined. For a true step up in performance and an expanded temperature range, SRS 2000 EXTREME(2)_{is the only grease you need}

Advantages:

SRS 2000 and SRS 2000 MOLY

• Exceptional Resistance to Water Washout – allowing the grease to work under the very wet conditions

• Outstanding Mechanical Stability – to prevent grease breakdown, even in the presence of water

• Corrosion Protection – to ensure your parts last longer • Excellent Adhesion (Tackiness) – stays in place for longer

re-lubrication intervals

• SRS 2000 EXTREME (All of the above, plus improved) • High temperature capabilities

• Salt water corrosion • Multipurpose use

SRS 2000 Extreme 0 is especially suited for gear boxes and central systems

SRS* 2000 – Outstanding Protection 1.30

Automotive Chassis/Wheel Bearing / High Temperature (Extreme) / Moly / Multi-Purpose / Synthetic / Water Resistant

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SRS 2000 Extreme Extreme PM Extreme O

Product Codes 510-336 510-340 510-330

NLGI Grades 2 2 0

Colour Red Lt Brown Tan

Appearance Tacky Tacky Smooth

Thickener Ca Sulfonate Ca Sulfonate Ca Sulfonate Worked Penetration

60 strokes @ 25°C 100,000 strokes @ 25°C 100,000 strokes @ 25°C with 10% water added 4 Ball EP, Weld Load, kg

280 290 305 280 290 305 370

Estimated Operating Range

Temperature, °C(1) -20 to 160 -20 to 160 -35 to 160

Min. Dispensing Temp, °C (1) _-15 _-15 _-20

Dropping Point, °C 316 316 316

Base Oil Viscosity, cSt @ 40°C – Blended @ 40°C – Extracted @ 100°C – Extracted 160 -160 -186 -EP Tests 4 Ball Scar, mm 4 Ball, Load Wear Index 4 Ball Weld Load, kg Timken OK Load, kg 0.4 62 25 0.4 62 25 0.4 43 315 20.4

Water Spray Off, % Loss 50 50 NA

Water Washout Test

@ 78°C, wt. % loss 1.2 1.2 NA

Bomb Oxidation @ 99°C

Pressure Drop @ 100h, kPa 9 9 NA

Corrosion Test 48 hour

@ 52°C Pass Pass Pass

Oil Separation wt. %

Oil Separation, 7 days 0.2 0.2 –

Mobility @ -17.8°C, g/min 2.3 2.3 –

(1) May vary with design of equipment (2) Applicable to the NLGI 2 grade only

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GREASES

Summer Winter Moly (5%) Winter Moly

(5%) Method ASTM

510-332 510-334 510-337 510-335

1.5 1 2 1

Red Red Grey Grey

Tacky Tacky Tacky Tacky

Li/Ca Li/Ca Ca Sulfonate Li/Ca 305 318 340 325 335 360 285 292 308 325 335 360 D217 -15 to 135 -40 to 80 -15 to 160 -40 to 80 0 -35 -10 -35 183 178 300 178 D 2265 171 600 37.2 29 35 5.4 182 29 35 5.4 D 445 D 445 D 445 0.5 50 18.2 0.5 45 18.2 0.4 62 25 0.4 63 22.7 D 2266 D 2596 D 2596 D2509 50 NA 50 NA D 4049 5 10 3.5 10 D 1264 20 10 20 10 D 942

Pass Pass Pass Pass D 1743

0.3 4.7 0.2 2.8 D 1742D 1742

0.8 71.0 1.4 71.0 USS DM-43

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140

Coming soon Applications:

Stamina Grease HDS can be used for the grease lubrication of heavy-duty, slow moving bearings (both sealed & semi sealed) used in machinery found in the following industries:

* Steel * Wind Power * Cement * Chemical Industry * Paper * Mining Advantages:

• High base oil viscosity to meet leading OEM requirements for slow moving large bearings:

Based upon the latest diurea grease technology proven in Steel, Paper, Wind Mills & other industries in Japan and around the world

• Excellent resistance to high temperatures & “heat soak”: Synthetic base stocks combined with the inherent oxidation

resistance of the diurea thickners combine to give class leading performance in this area

• Enhanced extreme-pressure properties: Excellent load-carrying performance • Excellent water resistance:

Ensures lasting protection even in the presence of large amounts of water

• High dropping point:

Resistant to high temperatures • Effective corrosion protection:

Ensures components/bearings do not fail due to corrosion • Free from all heavy metal (lead and barium) and nitrite free: For safe handling

Stamina* Grease HDS –

Special Purpose High Temperature Synthetic Heavy Duty Multipurpose Polyurea Grease

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GREASES

Stamina* Grease HDS –

Special Purpose High Temperature Synthetic Heavy Duty Multipurpose Polyurea Grease

STAMINA GREASE HDS

Product Code 504-199

NLGI Consistency 1.5

Colour Light Brown

Soap Type Diurea

Base Oil (type) Fully synthetic

Kinematic Viscosity @ 40°C, cSt (IP 71/ASTM-D445) 460 Cone Penetration Worked @ 25°C 0.1mm (IP 50/ASTM-D217) 295 Dropping Point °C (IP 132) 250 Pumpability

Long distance Good

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Stamina Grease RL 2 is a high technology Grease designed to give optimum performance for grease lubrication in industrial bearings.

Applications:

• Stamina Grease RL 2 is particularly recommended for use in high temperature (180°C), lightly loaded industrial bearings • It is recommended for use where long operational life and

extended re-greasing intervals are an important consideration • Stamina RL is especially suited for use in Electric Motor

bearings Advantages:

• Outstanding life at high temperatures • Excellent wear protection

• Excellent mechanical stability at high temperatures • Excellent oxidation resistance

• Good protection against false brinnelling • Low oil separation

• Excellent corrosion resistance – provides protection from the elements of corrosion

• Versatile

• Water resistant – withstands washing with water, preventing loss of protection

• Lead and nitrite free – for safe handling Typical Properties:

STAMINA GREASE RL 2

Colour Brown

Soap Type Durea

Base Oil (type) Mineral

Kinematic Viscosity @ 40°C mm2_/s @ 100°C mm2_/s _11.3100 _D445 Cone Penetration Worked @ 25°C 280 D217 Dropping Point @ 25°C 280

Pumpability – Long distance Fair Stamina* Grease RL

-Premium Quality Industrial Bearing Grease 3.68

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GREASES

Stamina Grease RLS 2 is very high technology grease designed to give optimum performance for grease lubrication in industrial bearings.

Applications:

• Stamina Grease RLS is particularly recommended for use in high temperature up to 180°C, lightly loaded industrial bearings. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration

Note: Stamina RLS 2 is only available as part of the Tactic Single Point lubricator offering at this time. Applicable Product Code for this is 504-202-21 – Tactic EMV Stamina RLS 2, also required is the Drive Unit (JDE Product Code 96103000)

Advantages:

• Outstanding life at high temperatures • Excellent wear protection

• Excellent mechanical stability at high temperatures • Excellent oxidation resistance

• Low oil separation

• Excellent corrosion resistance

• Provides protection from the elements of corrosion • Versatile

• Water-resistant

• Withstands washing with water, preventing loss of protection • Lead and nitrite free

• For safe handling Typical Properties:

STAMINA GREASE RLS 2

Soap Type Polyurea

Base Oil (type) Synthetic

Kinematic Viscosity @ 40°C mm2_/s @ 100°C mm2_/s (IP 71/ASTM-D445) 100 13 Cone Penetration Worked @ 25°C 0.1 mm (IP 50/ASTM-D217) 265 -295

Dropping Point °C (IP 132/ASTM-D566-76) 275 FAG FE-9 Test L50 hrs (at 180°C) > 100

Pumpability – Long distance Fair

Stamina* Grease RLS

-Premium Quality Industrial Bearing Grease 7.04

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A semi-fluid, EP grease for enclosed heavy-duty gear boxes. Applications:

• Rotor drive gear boxes of Marietta Miners in potash mining • Drive gear boxes of conveyor systems

• Gear boxes where leaking bearing seals make the use of a thickened oil desirable

Advantages:

• Extreme pressure, antiwear and shock loading protection • Superior corrosion resistance from the advanced thickener

technology

• Excellent stability – maintains thickness without thinning or thickening

• Tenaciously adheres to gear and bearing surfaces to prevent dry start-up

• Excellent seal compatibility Typical Properties:

SURSTAY EP

NLGI Grade 000

Product Code 504-988

Thickener Type Calcium Sulphonate

Dropping Point, °C 260+

@ 40°C 104

4 Ball Wear, mm 0.4

4 Ball EP, Weld Load, kg

Load Wear Index 40047

Salt Fog Corrosion,

1 mil. d.f.t, hour >300

Surstay* EP – Semi Fluid Grease 3.67

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GREASES

Ultragel – High Temperature Grease 3.58

A synthetic grease for extremely high temperatures. Applications:

• Plain and rolling element bearings

• Run-out table rolling bearings in steel mills • In mines, mills, boiler plants

• In pulp and paper, saw mills • In cement and lime plants

• NOT suitable for high speed or low temperature applications due to the high viscosity base oil used

• Prior to use, bearings should be thoroughly cleaned of conventional greases

Advantages:

• Outstanding high temperature resistance • Suitable up to 250°C with frequent relubrication • Superior mechanical stability against high shears and

pressures

ULTRAGEL

NLGI Grade 2

Product Code 504-560

Appearance / Colour Very Tacky/Amber (clear)

Thickener Type Inorganic

Dropping Point, °C +343

@ 40°C 7,500

Timken OK Load, kg 27.2

Max. Operating Temperature, °C 250 Min. Dispensing Temp, °C

(may vary with dispensing system) +20

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