Managed Pressure Drilling
Society of Petroleum Engineers- Ghana
“To Give an introduction to
Transocean and our operations in Ghana”
Transocean and our operations in Ghana
“I t
d
M
d P
D illi
”
“Introduce Managed Pressure Drilling”
– Explain Conventional drilling E l i M d P D illi – Explain Managed Pressure Drilling – Advantages of MPD
– MPD Equipment and Rig ConsiderationsMPD Equipment and Rig Considerations – MPD risks and control measures
– MPD Rewards
– History / Future of MPD
Close with Questions and Discussion
3
•129
Offshore drilling units
•50
Offices and Training centres
C
50 High-Specification
Floaters
25 Mid Water Floaters
25 Mid-Water Floaters
9 High Spec Jack Ups
9 High-Spec Jack-Ups
44 Standard Jack-ups
2 Ultra Deepwater Drillships
4 High-Spec Jack-Ups
5
g
p
p
G lf f G i
R i
Gulf of Guinea Region
DSP MAR 702 MTR ADX 135 ENR MTR BAL ADX AD9 Hi7 MGL JRY
Ult
D
t
D ill hi
2
Region Summary
•Ultra Deepwater Drillships – 2
•Semi Submersibles – 4
•Jack-Ups – 6
•Jack-Ups – 6
GSF Monitor
• Jack-up rig
• Bottom Supported
pp
• 25ft-400ft Water
Depth
Depth
• Côte d'Ivoire
7Transocean Marianas
Sedco Energy
MAR
• MAR
• Semi-Submersible
M
d
• Basic spec
• Moored
• 7000ft of water
• ENR
• ENR
• Semi-Submersible
• Dynamically positioned
• Dynamically positioned
Discoverer Spirit
• Dynamically positioned
• 10,000ft of water
• Self Propelled
• Drill ship
• Liberia
9Transocean People
• 18,000+ Employees globally
“Transocean will be Universally recognized for
,
p y
g
y
innovation and excellence in unlocking the worlds
offshore resources”
“We will be our
Customers’ trusted
partner and their
p
preferred solution
Provider”
MPD Definition
e
t o
“An adaptive drilling process used to precisely
control the annular pressure profile
throughout the wellbore
”
I t ti l A i ti f International Association of
Drilling Contractors
Conventional Surface
E
Eq.
Top Drive Shaker Mud Pit Mud PumpConventional Drilling
Drilling fluid pumped down string Returns back up annulus to surface
Drilling fluid provides a barrier against
p
Drilling fluid provides a barrier against
formation pressure
To Prevent influx to the wellbore:
Bottom Hole Pressure must be greater than
Blow Out Preventor Formation Pressure
BHP = P
hyd+ P
circBHP ≥ P
f 13 Formation PressureDrilling Window
Theoretical Well Profile with straight lines
Less than Pore Pressure = Influx to WellboreWell
Depth
Fracture
to Wellbore Greater than Fracture PressureFracture
Pressure
Pore Pressure
Drilling
= Breakdown of formation ie Fluid losses
Pore Pressure
Connections
While drilling:BHP = P
hyd+ P
circ Drill pipes Drill pipes racked racked Top Drive, Top Drive, Rotates and Rotates and yWhen stopping circulation for Connections:
BHP = P
hyd+ P
circ Rotates and Rotates and circulates fluid circulates fluid through drill through drillConnection
string stringConnection
Well Depth Fracture Pressure Pore Pressure Bottom Hole Pressure 15 Top of drill stringReal life well diagram
Narrow Drilling
Narrow Drilling
Window
W ll
Cannot afford to
loose the
pressure from
Well
Depth
pressure from
Circulation, will
take an influx
Fracture
Pressure
mud density, will
Cannot increase
Pore Pressure
mud density, will
break down
formation
Real life well diagram
Narrow Drilling
Narrow Drilling
Window
This Well is
This Well is
Un
Un‐‐Drillable!
Drillable!
FaultW ll
Cannot afford to
loose the
pressure from
Narrow FaultWell
Depth
pressure from
Circulation, will
take an influx
Drilling Window ShaleFracture
Pressure
mud density, will
Cannot increase
Sand
Pore Pressure
mud density, will
break down
formation
Sand 17Pressure
MPD
C
k P
i
l U d ill bl
Can make Previously Un-drillable
wells, Drillable.
Two main reasons:
• Constant Circulation through connections
• Pressurised fluid system, back pressure applied
y
,
p
pp
at surface to act through entire system
Constant and Controlled Bottom Hole
Pressure throughout entire section.
Advantages of MPD
Drilling with MPD
Surface Back Pressure Fluid Density + FrictionDrill through Narrow
Drilling Windows
g
+ back pressureNo loss in Bottom Hole
Pressure during
Well
Depth
Pressure during
connections
Depth
Static weight:Increased visibility of
unfavourable well
conditions
Fluid densityconditions
Greater control of down
b
h l
19Pressure
bottom hole pressure
MPD Surface Eq.
Top Drive Mud Gas separator Constant circulation Shaker 3 Part Telescopic Joint Mud Pit Mud Pump RCD (Rotating Circulating Device) Surface Annular Flow Spool Choke manifoldMPD Equipment
Circulating Subs
Circulating Subs
Next stand Next stand of Drill pipeAddition to Drill floor
mud manifold
Side entry subs on top
of each drill pipe
Check Valves
of each drill pipe
stand
Valves
Drilling fluid routed
through Side inlet
through Side inlet
hose during
connections
Side inlet hoseMPD Equipment
Rotating circulating device; RCD
Rotating circulating device; RCD
Sealing elements
seal around rotates withBearing Positioned in Marine riser string
near surface
drillpipe rotates with drillpipe Sealing elements are tight
against drillpipe
Elements housed in bearing which rotates with drillpipec otates t d p pe System is pressurized below
RCD RCD
Prevents returns fluid returns fluid
MPD Equipment
Flow Spool Surface Annular
Flow Spool, Surface Annular
RCD
Flow spool directs returning fluid from annulus through flexible flow lines
Surface Surface annular
Flow Spoolp Flow lines
• Surface annular in place in case of emergency where annulus pressure may exceed RCD pressure rating.
23 Top of
Marine Riser
y g
• Annular can be closed to work on RCD while maintaining pressurised system
MPD Equipment
Choke Manifold
Choke Manifold
Coriolis meter Downstreamfluid flow All returns fluid passes through Choke Manifold
Hydraulic chokes are where surface back pressure is
applied
Coriolis Mass flow meter Coriolis Mass flow meter All fluid downstream of Flowline
hoses
Choke Manifold is atmospheric pressure
MPD Equipment
Mud Gas Separator cuttings cleaning
Mud Gas Separator, cuttings cleaning
MGS
If gas is detected in returns fluid, it is routed through MGS it is routed through MGS Gas is vented up to highest
point on rig at tip of derrick Fluid continues to Shakers Fluid continues to Shakers
where solids are removed Everything thereafter is the
same as conventional drilling
MPD Equipment
Control and Display system
Control and Display system
Flow In Choke position Back Pressure Flow Out
Rig Considerations
MPD equipment in moonpool
Non MPD moonpool
T l i J i t Choke Manifold Telescopic Joint RCD Surface Annular Flow Spool 27 Flow Spool Top of Marine RiserRig Considerations
E h i i
i
ith diff
t d i
d
i
t
• Each rig is unique with different designs and equipment
• MPD compatibility is a large scale engineering project
Rig Considerations
Non standard operationpWe introduce new
MPD rig up in moonpool
Operating procedures, Testing regimes, Maintenance plans and Maintenance plans and
Rig up procedures
New to our crews, training and familiarisation is
essential essential.
Training helps ensure a
29 safe and efficient
Risks of MPD &
C
Controls in place
No Static flow check Example Signature tests and trends observed Downhole problems may
be masked by Constant Circulation and Surface Circulation and Surface
Pressure Controls: • Signature testing provides expected provides expected trends • Close monitoring of trends carried out by trends carried out by
Risks of MPD &
C
Drilling with MPD
Surface Back Pressure
Controls in place
Loss of back pressureor circulation Fluid Density + Friction
g
• Well will go underbalance + back pressure underbalance• Influx may be taken
Well
Depth
Controls: • Redundancy of circulating equipmentDepth
Static weight: circulating equipment • Two chokes in chokemanifold
Fluid density
Risks of MPD &
C
Plugging of surface equipment
Controls in place
Controls: • Built in redundancy • Flushing points 6” Fl li 4” Choke Manifold 6” lines back to shakers Flowlines shakersRewards of MPD
This
is
is
to
Scale!!
Early Kick DetectionScale!!
People
Assets
Environment
MPD History
Rig Name Rig Type Location Customer Year Application Status
Trident 8 Jack Up Cabinda Gulf 2003 PMCD Completed
Sedco 601 Semi Sub Indonesia Santos 2004 PMCD w/ Surface BOP Completed Sedco 601 Semi Sub Indonesia Santos 2005 - 2006 PMCD w/ Risercap™ Completed
Roger W. Mowell Jack Up Malaysia Talisman 2006 - 2007 CBHP Completed
Constellation II Jack Up Egypt BP 2007 CBHP HPHT Completed
Constellation II Jack Up Egypt BP 2007 CBHP, HPHT Completed
High Island VII Jack Up Gabon Total 2007 CBHP, HPHT Completed
Deepwater Frontier DP Drillship India Reliance 2007 CBHP, Concentric Riser Completed Actinia Semi Sub India Reliance 2008 CBHP, Concentric Riser Completed Arctic III Semi Sub Libya ENI 2008 - 2009 ECD, HPHT, Reconfigurable Riser Completed
Harvey H. Ward Jack Up Malaysia Talisman 2009 CBHP Completed
Shelf Explorer Jack Up Malaysia Talisman 2009 CBHP Completed
Trident IX Jack Up Indonesia Pearl 2010 UBD (Low Head Drilling) Completed Trident IX Jack Up Indonesia Pearl 2010 UBD (Low Head Drilling) Completed
Sedco 601 Semi Sub Malaysia Petronas 2010 CBHP Completed
GSF Explorer DP Drillship Indonesia MSEC 2010 - 2011 CBHP, PMCD, Riser Degassing Ongoing
GSF Rig 135 Semi Sub Nigeria Addax 2011 - 2012 CBHP, HPHT Completed
Actinia Semi Sub Malaysia Petronas 2011 - 2012 PMCD w/Risercap™ Completed
Marianas Semi Sub Ghana ENI 2012 CBHP, HP Completed
MPD Future / CAPM
C
t t A
l
P
M
t
• CAPM™ is a Transocean product
D l G di t D illi Hi h d it d h l li ht fl id i i i
Constant Annular Pressure Management
• Dual Gradient Drilling- Higher density down hole, lighter fluid in marine riser • Closed circulating system for enhanced kick detection
Bending the Curve
35
g
Sunset, April 13th2012
Transocean Marianas
“To Give and introduction to Transocean and our operations in Ghana” “Introduce Managed Pressure Drilling”Introduce Managed Pressure Drilling”
Advantages:
•Constant Bottom Hole Pressure Questions?
Response Response
Contact details:
Managed Pressure Drilling Ghana Human Resources Managed Pressure Drilling
in Gulf of Guinea Kenny Thomson (Nigeria)
Ghana Human Resources Enquiries
Sheila Ocansey (Ghana)
y ( g ) [email protected] +234 813 767 4883 y ( ) [email protected] +233 302 743906
Managed Pressure Drillingg g Managed Pressure Drilling and CAPM™
Iain Sneddon (UK)
g g
and CAPM™ John Kozicz (US)
+44 1224 427759
+1 713/232-7388