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Megane Transmission 23A

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23A

AUTOMATIC TRANSMISSION

Program no.: 94 Vdiag no.: 10

Introduction 23A-1

(3)

ALP Fault finding chart

APC After ignition feed

AVC Before ignition feed

BVA Automatic transmission

BVM Manual gearbox

BVR Semi-automatic

CAN Controller Area Network

AC Air conditioning

CD Compact disc

(4)

This document presents the fault finding procedure applicable to all computers with the following specifications:

2. ITEMS REQUIRED FOR FAULT FINDING Documentation:

Fault finding procedures (this manual):

– Assisted fault finding (included in the diagnostic tool), Dialogys.

Wiring Diagrams:

– Visu-Schéma (CD-ROM), paper version.

Vehicle(s): MEGANE II

Function concerned: AUTOMATIC

TRANSMISSION

Name of computer: Siemens TA 2000 Program no.: 94

(5)

Faults are displayed as present or stored (they appeared in a certain context and have since disappeared, or they are still present but cannot be diagnosed in the current context).

The "present" or "stored" status of faults must be taken into account when using the diagnostic tool after switching on the + after ignition (without activating the system components).

Deal with present faults according to the procedure shown in the section on "Interpretation of faults". For a stored fault, note the faults displayed and follow the instructions shown in the "Notes" section. If the fault is confirmed when the notes are applied, the fault is present. In this case, deal with the fault. If the fault is not confirmed, check:

– the electrical lines which correspond to the fault,

– the connectors on these lines (corrosion, bent pins, etc.), – the resistance of the component detected as faulty,

(6)

Check the battery charge and the condition of the fuses

Print the system fault finding log (available on CLIP and in the

Workshop Repair Manual or Technical Note)

Connect CLIP

(7)

You will always be asked for this sheet:

● When requesting technical assistance from the Techline.

● When requesting approval to replace parts for which approval is compulsory.

● To be attached to "monitored" parts required to be returned. The log is required for warranty reimbursement, and enables better analysis of the parts removed.

IMPORTANT!

NOTE

All faults in a complex system require a thorough diagnostic check with the appropriate tools. The FAULT FINDING LOG, which should be completed during the procedure, enables you to keep track of the fault finding carried out. It is an essential document for consultation with the manufacturer.

IT IS THEREFORE COMPULSORY TO COMPLETE A FAULT FINDING LOG EVERY TIME FAULT FINDING IS CARRIED OUT.

(8)

Date 20 Log completed by

VIN Engine

Diagnostic tool CLIP Update version

Customer complaint

(9)

To be read with the diagnostic tool (Identification screen):

Part 3 part number Part 4 part number Part 5 part number Computer part number Supplier no.

Program no. Software version Calibration no. VDIAG

Faults found with the diagnostic tool

(10)

The automatic transmission on this model is the DP0, which is also found on other Renault vehicles including Laguna II, Clio II and Kangoo.

The automatic transmission computer controls gear-changing using several parameters, among them engine torque and the driver's driving style.

All signals travel to the computer by wire, except for those from the injection computer, which use the multiplex network.

Line K is used for computer diagnostics.

SYSTEM OPERATION

(11)

Note:

The vehicle does not have a 3rd gear hold (D3). Ignore ET155 "Third gear hold contact".

Lever position Sequential lever upshift contact Sequential lever downshift contact

P OPEN OPEN

R OPEN OPEN

N OPEN OPEN

(12)
(13)

INPUTS OUTPUTS

Diagnostic socket

Automatic

transmission

computer

Solenoid valve activation

+ Battery Diagnostic socket

Feed (+ after ignition) Display + indicator lights

Inter-system signals Signals for engine

Driver actions (brake light switch, gear shift, multifunction switch)

Selector lever lock

(14)

1 Shift solenoid feed Electric/hydraulic interface track B3

2Exchanger flow sensor control solenoid valve feed Exchanger flow sensor control solenoid valve track 2

3 Not used

4 AT display signal (except Scenic II) Automatic transmission display track 2 5 Not used

6 Not used

7 Shift solenoid 3 - control Electric/hydraulic interface track B10 8 Shift solenoid 4 - control Electric/hydraulic interface track B7 9 Shift solenoid 2 - control Electric/hydraulic interface track B8 10 Shift solenoid 1 - control Electric/hydraulic interface track B11

(15)

31 Multifunction switch signal 2 Multifunction switch track A10 32Multifunction switch signal 3 Multifunction switch track A11 33 Multifunction switch signal 4 Multifunction switch track A12 34 Not used

35 Not used

36 Sequential switch control, downshift contact Eco/perf control track B3 37 Sequential lever N +1 control Eco/perf control track A3 38 Engine CAN H signal Injection computer track K4 39 Engine CAN L signal Injection computer track K3 40 Not used

(16)

If Techline approves the computer replacement, proceed as follows:

– In the "Identification" menu, find the gearbox oil wear meter code. – Switch off the ignition.

– Replace the computer.

– If necessary, change the computer configuration in the "Enter configuration" menu. – Enter the VIN into the computer with diagnostic tool command VP001 "VIN Entry".

– Enter the oil wear meter code from the old AT computer (found in the "Identification" menu) by running command VP015 "Transfer oil wear meter".

– Enter the gearbox oil change date with command VP016 "Enter gearbox oil change date". – Switch off the ignition.

– Carry out a check using the diagnostic tool.

– Enter the After-Sales operation date with diagnostic tool command VP008 "Enter last After-Sales

operation date".

IT IS ESSENTIAL TO CONTACT YOUR TECHLINE BEFORE REPLACING AN AUTOMATIC TRANSMISSION COMPUTER.

(17)

VP001 "VIN ENTRY":

As it is necessary to enter the VIN each time dialogue is established with the diagnostic tool, it must be programmed into each vehicle computer whenever a computer is replaced.

Programming procedure:

– Connect the diagnostic tool

– Refer to automatic transmission fault finding – Select parameter setting VP001 "VIN Entry" – Enter the vehicle's VIN

– Clear the computer memory – Exit diagnostic mode – Switch off the ignition

– Wait for the end of the "power latch" – Double-check the setting

(18)

DF002 Computer

DF003 Analogue sensor feed DF005 Oil pressure sensor circuit

DF008 Multifunction switch intermediate position

DF009 Multifunction switch prohibited position DF010 Instrument panel connection

DF012 Solenoid valve feed

DF016 Lock-up solenoid valve circuit DF017 Exchanger flow rate solenoid valve

circuit

DF088 Shift solenoid "EVS5" circuit DF089 Shift solenoid "EVS4" circuit DF093 Sequential gear lever circuit DF095 Shift lock electromagnet circuit DF109 Engine torque multiplex signal DF112 Shift solenoid "EVS6" circuit DF114 Multiplex pedal position DF116 Engine multiplex speed signal DF117 LH rear wheel multiplex speed signal DF118 RH rear wheel multiplex speed signal

(19)

PRESENT OR STORED

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after the ignition has been switched on.

Check that the computer earth is connected correctly to the vehicle's left-hand front side member. The battery voltage should be between 11.8 V and 13.2 V.

Check the cleanness and condition of the connections.

(20)

PRESENT OR STORED

NOTES

If fault DF002 "Computer" is present or stored, deal with it first.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after the ignition has been switched on.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(21)

PRESENT OR STORED

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault appears following a timed period of 10 seconds with the engine running at more than 2000 rpm.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(22)

DF009 PRESENT

OR STORED

MULTIFUNCTION SWITCH IN INHIBITOR POSITION

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault appears when the selector lever is shifted from "Park" to "Drive" (with a stop at each lever position).

Check the cleanness, condition and mounting of the multifunction switch. Check the control settings (see Workshop Repair Manual).

(23)

DF008 DF009 CONTINUED

Check the insulation of the following connections on the modular connector's socket: Lever in position "P"

Modular connector track A9 Modular connector track A7 Modular connector track A11 Modular connector track A7 Modular connector track A12 Modular connector track A7

Lever in position "R"

Modular connector track A9 Modular connector track A7

Lever in position "N"

Modular connector track A9 Modular connector track A7 Modular connector track A10 Modular connector track A7

(24)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, test the instrument panel.

(25)

PRESENT OR STORED

CO : Open circuit

CC.1 : Short circuit to + 12 V

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Shift solenoid activation").

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(26)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(27)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(28)

PRESENT OR STORED

NOTES

Carry out injection system fault finding and check that it is operating correctly

If the following faults are present or stored, deal with them first:

DF003 - DF005 - DF016 - DF020 - DF023 - DF038 - DF049 - DF177 Conditions for applying the fault finding procedure to stored faults:

(29)

PRESENT OR STORED

NOTES None.

Change the automatic transmission oil.

(Refer to the relevant section in the Workshop Repair Manual.)

Reset the computer's oil ageing counter to zero and enter the oil change date. Do this by running command VP016 "Enter gearbox oil change date".

(30)

PRESENT OR STORED

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after a road test.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(31)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the injection system.

(32)

PRESENT OR STORED

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault appears when the selector lever is shifted from "Park" to "Drive" (with a stop at each lever position).

Check the cleanness, condition and mounting of the multifunction switch. Check the control settings (see Workshop Repair Manual).

(33)

DF029 CONTINUED

Check the insulation of the following connections on the modular connector's socket: Lever in position "P"

Modular connector track A9 Modular connector track A7 Modular connector track A11 Modular connector track A7 Modular connector track A12 Modular connector track A7

Lever in position "R"

Modular connector track A9 Modular connector track A7

Lever in position "N"

Modular connector track A9 Modular connector track A7 Modular connector track A10 Modular connector track A7

(34)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(35)

PRESENT OR STORED

DEF : Unidentified electrical fault

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, test the ABS and ESP systems.

(36)

PRESENT OR STORED

1.DEF : No signal

2.DEF: Signal interference

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears when the engine is running and the selector lever is in "Park".

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(37)

PRESENT OR STORED

1.DEF: Problem with the system generating the speed signal or signal interference 2.DEF: No signal

NOTES Deal with faults DF117, DF118, DF175 or DF176 first if present or stored.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(38)

PRESENT OR STORED

1.DEF: Pressure regulation

2.DEF: Measured pressure lower than the required pressure

NOTES

Carry out an injection system check and check that it is operating correctly

If the following faults are present or stored, deal with them first:

DF003 - DF005 - DF020 - DF023 - DF036 - DF038

Conditions for applying the fault finding procedure to stored faults:

(39)

PRESENT OR STORED

1.DEF : No signal

2.DEF: Signal interference

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the injection system.

(40)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth

NOTES Switch on the ignition.

Check the cleanness and condition of the selector lever display connections. Disconnect the battery.

Disconnect the computer. Check the cleanness and condition of the connections.

(41)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012" Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(42)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012 "Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(43)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012 "Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(44)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012 "Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(45)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012 "Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(46)

PRESENT OR STORED

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault appears during a road test when changing up or down with the selector lever in position "M" (sequential control).

Check the cleanness and condition of the sequential switch module connections. Disconnect the battery.

(47)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

NOTES Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Check the cleanness and condition of shift lock electromagnet connections.

With the ignition on, check for + 12 V on track B1 of the shift lock electromagnet connector. If there is no + 12 V:

(48)

DF109 PRESENT

OR STORED

1.DEF: Consistency 2.DEF: Real torque 3.DEF: Anticipated torque 4.DEF: Torque without reduction

5.DEF: Requested torque cannot be attained

6.DEF: Minimum torque not transmitted by engine management computer 7.DEF: Maximum torque not transmitted by engine management computer 8.DEF: Torque request fulfilled

NOTES None.

(49)

PRESENT OR STORED

CO.0 : Open circuit or short circuit to earth CC.1 : Short circuit to + 12 V

CC : Short circuit

NOTES

First deal with fault DF012 "Solenoid valves feed" if present or stored.

Conditions for applying the fault finding procedure to stored faults:

The fault appears after running command AC024 ("Actuator sequential control").

Disconnect the battery.

(50)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the injection system.

(51)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the injection system.

(52)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(53)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(54)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(55)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" fault finding section in the Workshop Repair Manual. If the fault is still present, test the UCH.

(56)

PRESENT OR STORED

NOTES None.

Test the multiplex network (see 88B, Multiplex network).

If the fault is not cured, test the Anti-lock braking and Electronic stability program systems (see 38C, Anti-lock

(57)

PRESENT OR STORED

NOTES None.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(58)

PRESENT OR STORED

NOTES None.

Test the multiplex network (see 88B, Multiplex network).

If the fault is not cured, test the Anti-lock braking and Electronic stability program systems (see 38C, Anti-lock

(59)

PRESENT OR STORED

NOTES

Carry out injection system fault finding and check that it is operating correctly

Deal with all other faults first.

Conditions for applying the fault finding procedure to stored faults:

(60)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(61)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(62)

PRESENT OR STORED

NOTES None.

Test the multiplex network.

Refer to the "Multiplex network" section in the Workshop Repair Manual. If the fault is still present, carry out fault finding on the ABS and ESP system.

(63)

PRESENT OR STORED

NOTES

Carry out injection system fault finding and check that it is operating correctly

If the following faults are present or stored, deal with them first:

DF003 - DF005 - DF016 - DF017 - DF018 - DF020 - DF023 - DF024 - DF036 - DF049 - DF131

Conditions for applying the fault finding procedure to stored faults:

(64)

MAIN SCREEN

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values indicated in this conformity check are given as examples only. If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding PR006: Engine speed 0 rpm If there is a problem,

(65)

MAIN SCREEN (continued)

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact function specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding ET142: Brake pedal pressed YES, if the brake

(66)

MAIN SCREEN (continued)

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact function specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding PR004: Gearbox oil If there is a fault,

(67)

GEAR CHANGE SUB-FUNCTION

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding "P" if selector in

(68)

GEAR CHANGE SUB-FUNCTION (continued)

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status checked or Action

Display and

(69)

GEAR CHANGE SUB-FUNCTION (continued)

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

(70)

PRESSURE REGULATION SUB-FUNCTION

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

(71)

SELECTOR LEVER LOCK SUB-FUNCTION

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding "P" if selector in

(72)

SELECTOR LEVER LOCK SUB-FUNCTION

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

(73)

LOCK-UP/UNLOCKING SUB-FUNCTION

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples only.

If necessary, refer to the exact operating specifications in the Workshop Repair Manual.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding PR006: Engine speed 0 rpm If there is a fault, refer

(74)

SUB-FUNCTION: CREEPING AT IDLE SPEED

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding PR003: Oil pressure X < 0.2 bar If there is a fault, refer

(75)

SUB-FUNCTION: CREEPING AT IDLE SPEED (continued)

NOTES

(no faults present or stored).

Test conditions: engine stopped, ignition on.

The values shown in this conformity check are given as examples.

Order Function Parameter or Status

checked or Action Display and Notes Fault finding

(76)

ET001 Solenoid valves feed

ET003 Stop light contact (opening)

ET010 Oil too hot signal

ET012 Selector lever position

ET013 Gear engaged

ET020 Exchanger flow control solenoid valve (EPDE)

ET021 Shift solenoid 1

ET022 Shift solenoid 2

(77)

ET001

NOTES There must be no present or stored faults.

Force power to the solenoid valves by running command AC024 "Actuator sequential control" described in the "Command mode procedures" section.

Disconnect the computer. Check the cleanness and condition of the connections.

(78)

ET003

NOTES There must be no present or stored faults.

Check that the status is "ACTIVE" with the brake pedal released, and changes to "INACTIVE" when the pedal is pressed.

Check the cleanness and condition of the brake light switch connections. Check the position, adjustment and correct operation of the brake light switch.

(79)

ET010

NOTES There must be no present or stored faults.

This status indicates that the oil temperature is higher than normal operating temperature. The status is NO if the gearbox oil temperature is below 140 °°°°C.

The status changes to YES when the gearbox oil temperature exceeds 140 °°°°C.

(80)

ET012

NOTES There must be no present or stored faults.

LEVER POSITION "P"-"R"-"N"-"D"

Check the cleanness, condition and mounting of the automatic transmission multifunction switch.

Check the control settings (see Workshop Repair Manual). Disconnect the battery.

(81)

ET012 (continued)

NOTES There must be no present or stored faults.

LEVER POSITION "M" "M+" AND "M-"

SEQUENTIAL SHIFT

Check the cleanness and condition of the sequential switch module connections. Disconnect the battery.

Disconnect the computer. Check the cleanness and condition of the connections. Take the "universal bornier Elé. 1681". Check the insulation, continuity and absence

(82)

ET013

NOTES There must be no present or stored faults.

– "1" for 1st unlocked – "2" for 2nd unlocked – "3" for 3rd unlocked – "4" for 4th unlocked – "1G" for 1st slipping – "1P" for 1st locked – "2P" for 2nd locked – "3P" for 3rd locked – "4P" for 4th locked – "R" for reverse

(83)

ET020

NOTES There must be no present or stored faults.

The exchanger flow control solenoid valve is "ACTIVE" when the gearbox oil temperature exceeds 100 °°°°C and the

engine speed is more than 2000 rpm.

Otherwise the solenoid valve remains inactive.

Run command AC024 "Actuator sequential control" and check that the activation status changes from "INACTIVE" to "ACTIVE".

(84)

ET021

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve: "ACTIVE / INACTIVE". Its status must be "INACTIVE" in all lever positions.

Disconnect the computer. Check the cleanness and condition of the connections.

Check the continuity between track 9 of the computer connector and track B8 of the "modular connector".

Ω Ω Ω Ω±±±± ΩΩΩΩ

(85)

ET022

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve.

The status should be "INACTIVE" when the selector lever is in position "P", "R", "N", or "D". The status should be "ACTIVE" when the selector lever is in position "M", "M+", or "M-". Disconnect the computer. Check the cleanness and condition of the connections.

(86)

ET023

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve.

The status should be "INACTIVE" when the selector lever is in position "R", "M+", or "M-". The status should be "ACTIVE" when the selector lever is in position "P", "N", "D", or "M". Disconnect the computer. Check the cleanness and condition of the connections.

(87)

ET024

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve.

The status should be "INACTIVE" when the selector lever is in position "P", "R", or "N". The status should be "ACTIVE" when the selector lever is in position "M", "M+", or "M-". Disconnect the computer. Check the cleanness and condition of the connections.

(88)

ET025

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve.

The status should be "INACTIVE" when the selector lever is in position "P", "R", "N", "M+", or "M-". The status should be "ACTIVE" when the selector lever is in position "D", or "M".

Disconnect the computer. Check the cleanness and condition of the connections.

(89)

ET026

NOTES There must be no present or stored faults.

This indicates the status of the solenoid valve: "ACTIVE / INACTIVE".

The status should be "INACTIVE" when the selector lever is in any engaged gear position. Disconnect the computer. Check the cleanness and condition of the connections.

Check the continuity between track 14 of the computer connector and track B2 of the "modular connector".

Ω Ω Ω Ω±±±± ΩΩΩΩ

(90)

ET071

NOTES There must be no present or stored faults.

This indicates the status of the torque converter.

The status should be "ACTIVE" when the vehicle is driven with a gear engaged.

The status should be "INACTIVE" when starting, changing gears, or if the vehicle is stopped.

(91)

ET097

NOTES There must be no present or stored faults.

This status indicates the selector lever position.

The status should be "ACTIVE" when the selector lever is in position "M", "M+" or "M-". The status should be "INACTIVE" when the selector lever is in position "P", "R", "N", or "D".

(92)

ET124 ET125

MULTIFUNCTION SWITCH S3

MULTIFUNCTION SWITCH S4

NOTES There must be no present or stored faults.

Multifunction switch contact S1 is not connected on this model.

These indicate the status of the various multifunction switch contacts for each selector lever position. The switch status can be "OPEN" or "CLOSED" (see table below).

(93)

ET127

NOTES There must be no present or stored faults.

This indicates the status of the sequential lever downshift contact.

The status should be "CLOSED" when the selector lever is held in position "M-". The status should be "OPEN" when the selector lever is in any position except "M-".

(94)

ET128

NOTES There must be no present or stored faults.

This indicates the status of the sequential lever upshift contact.

The status should be "CLOSED" when the selector lever is in position "M+".

The status should be "OPEN" when the selector lever is in any position except "M+".

(95)

ET142

NOTES There must be no present or stored faults.

This status indicates the position of the brake pedal The status is "YES" when the brake pedal is pressed. The status is "NO" when the brake pedal is not pressed.

(96)

ET157

NOTES There must be no present or stored faults.

This status indicates whether or not the selector lever is unlocked. Lever in position "P".

The status is "YES" when the brake pedal is pressed. The status is "NO" when the brake pedal is not pressed. Lever in any position except "P".

(97)

PR003 Oil pressure

PR004 Gearbox oil temperature

PR007 Turbine speed

PR008 computer feed voltage

PR105 Vehicle speed

(98)

PR003

NOTES There must be no present or stored faults.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(99)

PR003 CONTINUED

See the "Taking line pressure" section of the Workshop Repair Manual. Connect the pressure gauge for a line pressure reading.

With the engine hot and the gearbox oil temperature between 60 and 80 °°°°C, check the difference between the line

pressure sensor (PR003) and pressure gauge in the following conditions:

– with the engine stopped, the pressure gauge should indicate a residual pressure of about 0.2 bar. If the sensor reading differs by more than 0.2 bar, replace the sensor.

– with the engine running at about 1200 rpm the pressure gauge reading should reach 7 bar. If the sensor reading differs by more than 0.8 bar, replace the sensor.

Hot engine and gearbox oil temperature between 60 and 80 °°°°C.

(100)

PR004

NOTES There must be no present or stored faults.

Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(101)

PR007

NOTES There must be no present or stored faults.

Check the turbine speed sensor mounting. Disconnect the battery.

Disconnect the "modular connector", and check the cleanness and condition of the connections. Disconnect the computer. Check the cleanness and condition of the connections.

(102)

PR008

NOTES There must be no present or stored faults.

All electrical consumers switched off.

Carry out a thorough check of the battery and charging circuit (see values in the Workshop Repair Manual). Disconnect the computer.

Check the condition and cleanness of the contacts.

(103)

PR105

NOTES There must be no present or stored faults.

Test the multiplex network.

Refer to Workshop Repair Manual 366, "Multiplex network" section.

If the fault is still present, carry out fault finding on the ABS and ESP system. See the "ABS/ESP" section in the Workshop Repair Manual.

(104)

NOTES

Carry out injection system fault finding and check that it is operating correctly.

There must be no present or stored faults.

Check the gearbox oil quality and level.

If an oil change or top-up is necessary see the "Draining-Filling-Levels" section of the Workshop Repair Manual. Check that the gearbox is not leaking oil.

Disconnect the battery.

(105)

AC024

NOTES

Check the 20A permanent computer feed fuse marked "15" in the Protection and Switching Unit. Check the cleanness and condition of the connections.

Check the 5A after-ignition computer feed fuse marked "5H" in the Protection and Switching Unit. Check the cleanness and condition of the connections.

Replace them if necessary.

(106)

Before using the delete commands, engine and vehicle speed must be zero and the selector lever must be in position "P" or "N".

RZ004 "Clear fault memory"

This command deletes present and stored faults in the automatic transmission computer.

RZ005 "Self-adapting system"

This command clears the self-adapting systems in the automatic transmission computer.

Doing a road test with the vehicle after running this command is recommended before returning the vehicle to the customer. This is because, after the command, the automatic transmission may occasionally malfunction as the self-adapting systems readjust.

(107)

NOTES

with the diagnostic tool and completing the conformity check.

NO DIALOGUE WITH THE COMPUTERS ALP 1

ENGINE STARTING FAULTS ALP 2

The starter does not operate when the selector lever is in position P or N

(108)

NOTES

with the diagnostic tool and completing the conformity check.

REVERSING LIGHTS DO NOT WORK ALP 6

Reverse gear works and the bulbs are OK

OIL PRESENT UNDER THE VEHICLE ALP 7

(109)

ALP 1

No dialogue with computers

NOTES None.

Try the diagnostic tool on another vehicle. Check:

– The connection between the diagnostic tool and the diagnostic socket (correct connection and lead in good condition).

– The computer feed.

(110)

ALP 2

is in position P or N

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Check the consistency between the diagnostic tool display, the selector lever positions and the gear engaged shown on the instrument panel.

Check the multifunction switch mounting.

(111)

ALP 3

Automatic transmission operating problems

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Use the diagnostic tool to check the correlation between the display and the selector lever positions (ignition on and engine stopped).

Check the lever adjustment, following the instructions in the Technical Note. Check the oil level and condition (colour, odour, etc.).

(112)

CONTINUED

Refer to the procedure and the safety instructions for carrying out a torque converter stall test. Theoretical engine speed at the stall speed: 2300 ±±±± 150 rpm.

If the stall speed value is incorrect, replace the torque converter, converter lock-up solenoid valve, and oil. If the oil is burnt, also replace the hydraulic control valve and all the solenoid valves.

When replacing the torque converter, ensure that the reaction shaft is securely attached to the hub of the oil pump (swaged shaft).

Note: a stall speed which is too low may be linked to a lack of engine power.

Carry out a road test, observing the engine speed on the instrument panel and the information displayed on the diagnostic tool.

If the engine speed does not vary with each change of gears, replace the hydraulic control valve and all the solenoid valves.

(113)

ALP 4

Automatic transmission malfunction when changing gears

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Automatic transmission gear change malfunction may be observed without any fault being stored in the computer.

These malfunctions may be due to contact resistance faults on the selection and progressive engagement solenoid valve (EVS1 to EVS6) control lines preventing the self-test system from detecting a solenoid valve fault or preventing the solenoid valves from being controlled.

(114)

ALP 5

Erratic gear changes

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Carry out a road test with the CLIP diagnostic tool, and check that status ET013 "Gear engaged" is correct. If the customer complaint occurs when the brake pedal is released, check that status ET142 "Brake pedal

pressed" really is NO.

(115)

ALP 6

(Scenic II only)

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Check that the bulbs are in good condition.

Check the condition of the bulb contacts. Repair if necessary.

Check that the rear lights earth is correct. Right-hand rear light track 4 and left-hand rear light track 1. Switch off the ignition and disconnect the modular connector.

Switch the ignition on again and check for + after ignition on modular connector track A2.

(116)

ALP 7

Oil present under vehicle

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

Clean the gearbox.

Check the oil level and top up if necessary, following the procedure described in the Workshop Repair Manual. Find the source of the leak, carry out the necessary repairs, or change the defective parts to stop the leak. Check the oil level.

(117)

ALP 8

Selector lever does not lock in "Park" position

NOTES Consult the fault finding charts only after carrying out a full diagnostic check

with the diagnostic tool and completing the conformity check.

If no fault can be identified in the shift-lock electromagnet, check the operation of the stop light switch. Use the interpretation of fault DF119 "Brake pedal position" and status ET003 "Brake light switch". If the customer complaint is still present, look for a mechanical fault on the lever locking mechanism.

(118)

This document presents the fault finding procedure applicable to all computers with the following specifications:

2. PREREQUISITES FOR FAULT FINDING Documentation type

Fault finding procedures (this manual):

– Assisted fault finding (integrated into the diagnostic tool), Dialogys.

Wiring Diagrams:

– Visu-Schéma (CD-ROM), paper version.

Type of diagnostic tools – CLIP

Vehicle(s): MEGANE II and SCENIC

Function concerned: Automatic transmission

Name of computer: Siemens TA 2000 Vdiag no.: 14

(119)

Faults are declared either present or stored (depending on whether they appeared in a certain context and disappeared since, or whether they remain present but have not been diagnosed within the current context). The present or stored status of faults should be taken into consideration when the diagnostic tool is switched on after the + after ignition feed (without any system components being active).

For a present fault, apply the procedure described in the Interpretation of faults section. For a stored fault, note the faults displayed and apply the instructions in the Notes section.

If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the fault.

If the fault is not confirmed, check:

– the electrical lines which correspond to the fault,

(120)

Perform a pre-diagnostic on the system

Print the system fault finding log (available on CLIP and in the

Workshop Repair Manual or Technical Note)

Connect CLIP

(121)

Wiring check

Fault finding problems

Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault. Electrical measurements of the voltage, resistance and insulation are generally correct, especially if the fault is not present when analysing (stored fault).

Visual inspection

Look for damage under the bonnet and in the passenger compartment. Carefully check the fuses, insulators and wiring harness routing. Look for signs of oxidation.

Tactile inspection

While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from "stored" or "present".

(122)

You will always be asked for this log:

– when requesting technical assistance from the Techline,

– for approval requests when replacing parts for which approval is obligatory,

– to be enclosed when returning monitored parts on request. The log is needed for warranty reimbursement, and enables better analysis of the parts removed.

IMPORTANT!

NOTE

Any fault on a complex system requires thorough fault finding with the appropriate tools. The FAULT FINDING LOG, which should be completed during the procedure, enables you to keep track of the procedure which is carried out. It is an essential document when consulting the manufacturer.

IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS CARRIED OUT.

(123)

Date 20 Log completed by

VIN Engine

Diagnostic tool CLIP Update version

Customer complaint

(124)

To be read with the diagnostic tool (Identification screen):

Part 3 part no. Part 4 part no. Part 5 part no. Computer part no. Supplier no. Program no. Software version Calibration no. VDIAG

Faults found with the diagnostic tool

(125)

The automatic transmission on this model is a DP0, which is also found on other Renault vehicles including the Clio II, Kangoo or Megane.

The automatic transmission computer controls gear-shifting based on several parameters, among them engine torque and the type of driving being done.

All signals travel to the computer by wire, except for those from the injection computer, which use the multiplex network.

Fault finding on the computer is carried out via the multiplex network (CAN).

SYSTEM OPERATION

(126)

Note:

The vehicle does not have a fixed 3rd (D3).

Lever position Upper sequential lever contact Lower sequential lever contact

P ACTIVE ACTIVE R ACTIVE ACTIVE N ACTIVE ACTIVE D ACTIVE ACTIVE M INACTIVE INACTIVE + INACTIVE ACTIVE

(127)

Lever position

Gear engaged

Solenoid valve statuses

1 2 3 4 5 6

P Neutral INACTIVE INACTIVE ACTIVE INACTIVE INACTIVE INACTIVE

R R INACTIVE INACTIVE INACTIVE INACTIVE INACTIVE INACTIVE

N Neutral INACTIVE INACTIVE ACTIVE INACTIVE INACTIVE INACTIVE

P or N

< - 10 °C Neutral INACTIVE ACTIVE INACTIVE INACTIVE INACTIVE INACTIVE D or M

stationary or driving

1 INACTIVE INACTIVE ACTIVE ACTIVE INACTIVE INACTIVE

(128)

Female pins

(connector towards the switch, the interface, the sensors, the exchanger flow lock-up solenoid valve)

Male pins

(129)

INPUTS OUTPUTS

Diagnostic socket

Automatic

transmission

computer

Solenoid valve control + battery feed

+ after ignition feed Display + warning lights Inter-system signals

+ diagnostic socket

Inter-system signals + diagnostic socket Driver actions (brake light

switch, gear selector, multifunction switch)

Gear lever lock

(130)

1 Shift solenoid valve power supply track B3 electric/hydraulic interface

2Exchanger flow lock-up solenoid valve supply track 2 exchanger flow lock-up solenoid valve 3 Not used

4 Gear lever display signal track 2 gear lever display 5 Not used

6 Not used

7 Shift solenoid valve 3 control track B10 electric/hydraulic interface 8 Shift solenoid valve 4 control track B7 electric/hydraulic interface 9 Shift solenoid valve 2 control track B8 electric/hydraulic interface 10 Shift solenoid valve 1 control track B11 electric/hydraulic interface

(131)

31 Multifunction switch signal 2multifunction switch track A10 32Multifunction switch signal 3 multifunction switch track A11 33 Multifunction switch signal 4 multifunction switch track A12 34 Not used

35 Not used

36 Lower one touch switch contact control track B3 shift pattern control 37 Upper one touch switch contact control track A3 shift pattern control

38 CAN H2 signal track A4 injection computer (K9K, F9Q) track K4 injection computer (F4R, K4M) 39 CAN L2 signal track A3 injection computer (K9K, F9Q) track K3 injection computer (F4R, K4M)

(132)

If Techline approves the computer replacement, proceed as follows:

– Note the gearbox oil condition meter code in the Identification menu: ID018 "Oil condition meter" and the date of the last gearbox oil service ID017 "Gearbox oil service date".

– Switch off the ignition. – Replace the computer.

– If necessary, change the computer configuration in the "Write configuration" menu. – Enter the VIN into the computer with diagnostic tool command VP001 "Write VIN".

– Enter the oil condition meter code from the old automatic transmission computer (found in the Identification menu) using command VP015 "Transfer oil condition meter".

– Enter the gearbox oil change date with command VP016 "Write gearbox oil service date".

– Enter the After-Sales service date with diagnostic tool command VP009 "Write last After-Sales service

date".

– Carry out a check with the diagnostic tool, on the identification screen.

IT IS ESSENTIAL TO CONTACT YOUR TECHLINE BEFORE REPLACING AN AUTOMATIC TRANSMISSION COMPUTER.

(133)

VP001 "VIN entry":

As it is necessary to enter the VIN each time dialogue is established with the diagnostic tool, it must be programmed into each vehicle computer whenever a computer is replaced.

Programming procedure:

– Connect the diagnostic tool.

– Consult the fault finding procedure for the automatic transmission. – Select configuration VP001 "VIN entry".

– Enter the VIN.

– Exit fault finding mode. – Switch off the ignition.

– Wait for the end of Power-latch: over 10 seconds.

VP009 "Enter last After-Sales operation date":

Every time work is carried out on the automatic transmission in the workshop, enter the date of the operation.

(134)

DF003 0641 Analogue sensor power supply

DF005 0840 Oil pressure sensor circuit

DF009 0705 Multifunction switch prohibited position

DF012 0657 Solenoid valve supply

DF016 0795 Lock-up solenoid valve circuit

DF017 2753 Exchanger flow rate solenoid valve circuit

DF023 0710 Gearbox oil temperature sensor circuit

DF029 0709 Multifunction switch in unstable position

(135)

DF147 D122 Invalid anticipated torque multiplex signal

DF177 0218 Automatic transmission overheating

DF183 C140 No UCH multiplex signal

DF185 C121 ABS/ESP absent multiplex signal

DF186 C100 No injection multiplex signal

DF226 0841 Automatic transmission internal pressure

DF227 D403 UCH brake pedal multiplex signal

DF228 D22B Invalid ABS lateral acceleration multiplex signal

(136)

OR STORED

NOTES

Special notes:

Use bornier Elé. 1681 for any work on the computer connectors. Customer complaint: deterioration in gear change shift patterns

Deal first with faults: DF005 "Oil pressure sensor circuit" and DF023 "Gearbox oil temperature sensor

circuit".

Disconnect the battery.

Check the condition and cleanliness of the modular connector connections. Disconnect the computer. Check the cleanliness and condition of the connections.

(137)

OR STORED

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault appears after a timed period of 10 seconds with the engine running at

2000 rpm. Special notes:

Use bornier Elé. 1681 for any work on the computer connectors.

Disconnect the battery.

(138)

OR STORED

NOTES

Conditions for applying the fault finding procedure to stored faults:

The fault is reported present when the selector lever is shifted from "P" to "D" (with a stop at each lever position).

Special notes:

Use bornier Elé. 1681 for any work on the computer connectors.

Check the cleanliness, condition and attachment of the multifunction switch.

(139)

CONTINUED

Check the insulation of the following connections on the "modular connector's" female plug:

Lever in position "P"

Modular connector track A9 Track A7 modular connector Modular connector track A11 Track A7 modular connector Modular connector track A12 Track A7 modular connector Lever in position "R"

References

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