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Con crete S ealing T E C H N O L O G LTD

Index

*

Product Selector Guide 2/3

Specification Compliance 5

Test Certificates 6/7

Project References 8

SECTION A

PVC WATERSTOPS

Advisory Design Service 18

Extaseal External 12

Fabrication and Fixing Details 17

Internal Waterstop 13

Jointing Detail 19

Notes for use 20

Pilecap Waterstop 14

Profile Summary 11

Typical Details 15

Typical Installations 22

HYDROPHILIC SELF SWELLING WATERSTOPS

Dual Seal Waterstop 24

Swelltite 30

Superstop 29

Uraswell Hydrophilic Sealant 31

Dualtite Hydrophilic Expansion Waterstop 32

SECTION B

WATERPROOFING MEMBRANES

Dual Seal Membrane 38

Dual Seal Installation 40

Bitusheet XL 44

Bitusheet HPS Waterproofing System 46 Bitusheet Gas Barrier Membrane 48

Liquid Asphaltic Compound 50

Sealing Systems Guide 37

Cold Applied Flexible Bitumen Emulsion 52 Bitusheet Membrane Installation Guide 56

PROTECTION BOARDS AND ACCESSORIES

Bitusheet HD Protection Board 58

Bituflex Fillet 54

Bituflex Protection Board 68

Bitcoat Protection Board 60

Bituminous Protection Board 59

Bitusheet Double Sided Tape 53

Bitusheet Mastic 53

Bitusheet Primer 54

Bitusheet Reinforcing Tape 53

Dual Seal Mastic 42

Dual Seal Granules 42

SECTION C

DRAINAGE SYSTEMS

Walldrain 64

Slabdrain 61/62

SECTION D

EXPANSION JOINT FILLERBOARDS

Expansion Fillerboards for Concrete Slabs 67

Bitubond Cork 72

Bituflex 68

Expansionthene 69

Expansionthene Heavy Duty PW 71

Resin Bonded Cork 73

SECTION E

DPCs, CAVITY TRAYS

Standard & High Performance Grade DPCs 75

High Build 76

Plyload 78

Cavity Tray Units 80

Cavity Tray Joint Support System 81

Plyload Insulated DPC 82

SECTION F

JOINT SEALANTS

4254 Two Part Polysulphide 84

Non-Biodegradeable Two Part Polysulphide 85

Coldseal 200-90 86

Coldseal 200D 87

Joint Design and Application 88

Primer P 89

Uraflex One Part Polyurethane 90

Uraflex 40 Pavement Sealant 91

Hot Poured Bitumen N1/N2 92

Polyethylene Foam Sealant Bond Breaker 93

Chamfer Former 94

Slip Membrane 95

SECTION G

JOINTING MATERIALS FOR CONCRETE PAVED AREAS

Base Y Crack Inducer 100

Clearcrack Heavy Duty Crack Inducer 99

Preformed Joint Seal 102

Clearcrack Installation 104

Side Slab Strip 103

Expansion Joint Seal 102

Isolation Joint Seal 102

Dowel Bar Debonding Sleeves 100

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Con crete S ealing T E C H N O L O LTD

Contents

*

Section A

PVC Waterstops

Section B

Bentonite Waterproofing Membranes

Bituminous Waterproofing Membranes

Methane Resistant Membranes

Liquid Membranes

Protection Boards

Accessories

Section C

Cavity Drainage Systems

Section D

Expansion Joint Fillerboards

Section E

DPCs Cavity Trays

Cavity Tray Units

Joint Support

Insulated DPC

Section F

Sealants

Sealant Bond Breakers

Sealant Void Formers

Chamfer Formers

Slip Membrane

Section G

Crack Inducers

Dowel Bar Debonding Sleeves

Preformed Joint Seals

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Concrete S ealing T E C H N O L O G LTD

Product Selector Guide

CONCRETE SLABS/ COMMERCIAL BUILDINGS

CRACK INDUCERS

BASEMENTS and BELOW GROUND STRUCTURES WATERSTOPS SELF SWELLING DUAL SEAL SWELLTITE P.V.C. EXTERNAL CONSTRUCTION PILECAP INTERNAL FLAT DUMBELL WATERPROOFING MEMBRANES BENTONITE/HDPE SELF-HEALING DUAL SEAL BITUMINOUS SELF ADHESIVE BITUSHEET XL BITUSHEET METHANE RESISTANT MEMBRANE PROTECTION BOARD FIN DRAINS WALLDRAIN SLABDRAIN CLEARCRACK TWO PART BOTTOM ‘Y’ EXPANSIONTHENE BITUBOND CORK BITUFLEX BITUSHEET 1000g

BUTUSHEET METHANE RESISTANT DUAL SEAL HIGHBUILD DPC SEALERS LIQUID PRE-FORMED RUBBER JOINTING ACCESSORIES DOWEL BAR DE-BONDING SLEEVE LONGITUDINAL SEAL SEALANT VOID FORMER BACKER ROD COLDSEAL 200-90 HOT POURED RUBBER BITUMEN FLEXOCRETE CLEARCRACK SEAL 20mm EXPANSION SEAL 25mm EXPANSION SEAL ISOLATION JOINT SEAL EXPANSION JOINT

FILLERS WATERPROOFING & GAS

BARRIER MEMBRANES DPC’s Concrete S ealing T E C H N O L O G LTD

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Concrete S ealing T E C H N O L O G LTD

Product Selector Guide

POTABLE WATER RETAINING/ SEWAGE TREATMENT STRUCTURES

WATERSTOPS

WATERPROOFING MEMBRANES EXPANSION FILLERS

BENTONITE/HDPE SELF-HEALING

DUAL SEAL

SEALANTS

ONE PART POLYURETHANE ‘4254’ TWO PART POLYSULPHIDE POLYSULPHIDE (NON BIODEGRADEABLE) WALLDRAIN SLABDRAIN STRIPDRAIN RE-USABLE SEALANT VOID FORMER CHAMFER FORMER DOWEL BAR DE-BONDING

SLEEVE SLIP MEMBRANE BOTTOM ‘Y’ CRACK

INDUCER FIN DRAINS ACCESSORIES BITUMINOUS SELF ADHESIVE BITUSHEET XL PW BITUSHEET 500g BITUSHEET 1000g BITUSHEET 1200g BITUSHEET METHANE RESISTANT MEMBRANE PROTECTION BOARD GEOMEMBRANES SELF SWELLING DUAL SEAL SWELLTITE P.V.C. EXTERNAL CONSTRUCTION EXPANSION KICKER FLAT DUMBELL CENTRE BULB FLAT DUMBELL HD CENTRE BULB HD INTERNAL EXPANSIONTHENE HD

RESIN BONDED CORK BITUBOND CORK

BITUFLEX

WATERSTOP JUNCTION PIECES PRE-FABRICATED UNITS Concrete S ealin T E C H N O L O G LTD

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Concrete S ealing T E C H N O L O G Y SCP LTD

Construction Products

Pilecap Waterstop Junction Dual Seal Hydrophillic Swelltite Hydrophillic Bitusheet XL Waterproofing Waterstop Pieces Waterstop Waterstop Membrane

Bitusheet Waterproofing Bitusheet Reinforcing Bitusheet Bituminous Bitudex Membrane Bitusheet Uniflex Gas Membranes Tape Membrane Protection Board Protection Board Barrier Membrane

Walldrain Dualseal Self Swelling Bitubond Cork Fillerboard Resin Bonded Cork Bituflex Fillerboard Waterproofing Fillerboard

Membrane

Expansionthene Expansionthene P. W. Sealant Void Chamfer & Column ‘4254’ 2 Part Polysulphide Fillerboard Fillerboard Formers Former Non Biodegradable

Joint Sealant

Hot Poured Rubber Bitumen Coldseal 200-90 Clearcrack Crack Two-Part Bottom Y Joint Sealant N1/N2 Joint Sealant Inducer Crack Inducer Crack Inducer

Dowel Bar Debonding Clearcrack Rubber Uraflex PW one-part Expansion/Contraction Slip Membrane Sleeves Compression Seal Polyurethane Sealant Seal

Concrete S ealin T E C H N O L O G Y SCP LTD FLAT L FLAT X

Extaseal External Waterstop Extaseal External Waterstop Flat Dumbel Waterstop Centre Bulb Waterstop Kicker Waterstop Construction Type Expansion Type

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Concrete S ealing T E C H N O L O G LTD

Specification Compliance

Product British Standard ASTM Other

PVC Waterstops 2571 D 792

Internal 2782 D 418 US Corp of Engineers Spec.

D 624 CRD - C572 - 74

D 746 United Kingdom Water Fittings

Byelaws Scheme Listed

PVC Waterstop 2571 D 792 National Water Council

Extaseal 2782 D 418 Document No.4-31-02

D 624 D 746

Dual Seal Membrane D146 Pliability

D412 Tensile

Dual Seal Waterstop D638 Elongation

Bituflex - Expansion D 1751-73 Compression DOE General Spec No 201

Joint Fillerboard and Recovery Test Clause 606

D 545-77 Extrusion Test DOT Spec. for highway works, Part 3

Weathering Test Clause 1015 - 1986

US Fed. Spec. HH-FO341a Type 1 Class B

Resin Bonded Cork D1752-60T Type II US Fed. Spec. HH-F0341a

Expansion Joint Fillerboard Type II Class B

Self Expanding Cork D 1752-67 DOE General Spec. No. 201

Expansion Joint Fillerboard D 545-77 Type III Clause 606

Expansionthene PW. US Std. Fmv SS302

Expansion Joint Fillerboard United Kingdom Water Fittings

Byelaws Scheme Listed. D.O.T. Spec. for Highway Works Part 3. Clause 1015 - 1986

'4254' Two Part Polysulphide 4254 C920, Grade P, Class 25 US Fed Spec. No. TT-S-00227

Joint Sealant C920, Grade NS, Class 25 A, B, and E

ASA 116.1 - 1960

United Kingdom Warter Fittings Byelaws Scheme Listed*

'Non-Biodegradable' 4254 C920, Grade P, Class 25 US Fed. Spec. No. TT-S-00227

Two Part Polysulphide C920, Grade NS, Class 25 A, B, and E

Joint Sealant ASA 116.1 - 1960

United Kingdom Water Fittings Byelaws Scheme Listed*

Uraflex PW Sealant 4254 United Kingdom Water Fittings

Byelaws Scheme Listed*

Coldseal 200-90 5212 US Fed. Spec. SS-S-195b,

and SS-S-200D Neoprene Rubber

D 2628 Compression Seals

Bitusheet 1000 gauge 3177 Water vapour D 146 Pliability British Standard BS 8102

Self Bonding Permeability D 412 Tensile

Rubber Bitumen/polythene 2782 1976 Method 320A D 412 Elongation Agrement Certified

Waterproofing Membrane Tensile strength E 96 Water Vapour No. 94/3048

2782 1976 Method 320A Permeance

Elongation D 1228 Water Absorption

Bitusheet 1200 gauge 3177 Water Vapour D 146 Pliability British Standard BS 8102

Hot Climate Grade Permeability D 412 Tensile

Self Bonding 2782 1976 Method 320A D 412 Elongation

Rubber Bitumen/PVC Tensile Strength E 96 Water Vapour

Waterproofing Membrane 2782 1976 Method 320A Permeance

Elongation D1228 Water Absorption

Bitusheet XL PW & HD 3177 Water Vapour D146 Pliability United Kingdom Water Fittings

Self Bonding permeability D412 Tensile Byelaws Scheme Listed

Waterproofing Membrane 2782 1976 Method 320A D 412 Elongation Agrement Certified

Tensile strength E 96 Water Vapour No. 94/3048

2782 1976 Method 320A Permeance British Standard BS 8102

Elongation D 1228 Water Absorption

Hot Poured Rubber Bitumen 2499 1973 D 1190 US Fed. Spec. S-SS 164

Sealants N1 & N2 Types

Concrete S ealin T E C H N O L O G LTD

Agrement Certified No. 97/3328 United Kingdom

Water Fittings BBA Byelaws Scheme Listed

High Build DPC Plyload DPC

5628 Part 3 Code of Practice for use of Masonry 8215 Design and installation

of Damp Proof Courses 8000 Workmanship on

Building sites

Agrement Certificate No. 00/3689 Agrement Certificate No. 99/3623

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Concrete S ealing T E C H N O L O G Y SCP LTD

Test Certificates

Concrete S ealin T E C H N O L O G Y SCP LTD

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Test Certificates

Concrete S ealing T E C H N O L O LTD

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Con crete S ealing T E C H N O L O G LTD

Project References

*

The following Major Projects have been supplied with SCP Concrete Sealing and

Waterproofing Materials during the past 4 years;

Millennium Stadium

-

Cardiff

-

Laing

Celtic Manor Hotel

-

Newport

-

Kvaerner

Quay West Shopping Complex

-

Southampton -

Sir Robert McAlpine

BP Grangemouth

-

Scotland

-

Balfour Beatty

East Midlands Airport

-

Derby

-

Fitzpatrick

Weston Super Mare STW

-

Somerset

-

Dean & Dyball

Windsor & Eaton Flood Scheme

-

Slough

-

Edmund Nuttall

The Oracle Centre

-

Reading

- Lesterose

RNAS Yeovilton

-

Ilchester

-

Sunley Turriff

M1-A1 Link

-

Leeds

- Kvaerner/Balfour Beatty

Bluewater Park Shopping Complex

-

Greenhythe -

John Martin

Templeton Reservoir

-

Wales

-

Dean & Dyball

Daily Express Building

-

London

-

Taylor Woodrow

Cambridge University Library

-

Cambridge -

R.G.Carter

Swansea Water Treatment Works

Swansea -

Laing

Scottish Exhibition Centre

-

Glasgow -

Bovis

Southend STW

-

Southend -

Biwater

John Radcliffe Hospital

-

Oxford

-

Leadbitter

Thanet Way Bypass

-

Kent

-

Hocktief Kier JV

Harrods

-

London -

John Doyle

British Airways, Heathrow

-

London -

Edmund Nuttall

Pontypool Bypass

-

Wales

-

Taylor Woodrow

British Steel

-

Swansea -

Tilbury Douglas

North Circular Road

-

London

-

Edmund Nuttall

Tesco Superstore

-

Manchester -

Taylor Woodrow

Science Museum

-

London

-

Kier

Majeski Stadium

-

Reading -

Birse

The Royal Victoria Hospital

-

Liverpool -

John Turner

Portman Building Society HQ

-

Bournemouth -

Kvaerner

Ikea

-

Bristol

-

Carey

Hull Waste Water Treatment Works

-

Hull

-

Kvaerner

Budds Farm

-

Portsmouth

-

Amec

Safeway

-

Bath

-

Churngold

Somerfield Superstore

-

Hungerford

-

Amey

Bridport STW

-

Bridport

-

Birse

Leisure Development

-

Manchester

-

Allenbuild

Whitehall Phase 2

-

Leeds

-

Allenbuild

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A W

A

TERSTOPS

SECTION A

SCP range of

Waterstops

PVC Extaseal External

PVC Eyeletted Internal

Hydrophilic Waterstops

Dual Seal Bentonite

Swelltite Rubber

Superstop Box Out

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Concrete S ealing T E C H N O L O G LTD

SCP Construction Products for Concrete Structures

*

200mm or 250mm Extaseal Expansion Type

SCP ‘4254’ Two Part Polysulphide or One Part Polyurethane Uraflex

Sealant

Expansion Fillerboard

250mm Extaseal Expansion Type Waterstop

Typical Joint Details Service Reservoir

Eyeletted Centrebulb

Internal Waterstop Expansion joint detail wall

SCP Sealant Void Former

SCP Resin Bonded Cork

or Expansionthene

PW Grade

Expansion joint detail wall

45o Chamfer Former fixed to shutter

Two layers of SCP Slip membrane

Extaseal Waterstop Kicker Joint Detail Wall to Floor slab

200mm or 250mm Extaseal heavy duty section for construction and kicker

application Construction Joint detail Floor Slab SCP 4254 Two Part

Polysulphide Sealant

45o Column chamfer former

Half Void Former

Eyeletted Flat Dumbell Waterstop Construction joint detail wall

Half Void Former (1st pour) Full Void Former

(2nd pour)

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Concrete S ealing T E C H N O L O LTD

SCP PVC Waterstop Profile Summary

*

200mm Extaseal Construction Waterstop

250mm Extaseal Construction Waterstop 200mm Extaseal Expansion Waterstop

250mm Extaseal Expansion Waterstop

320mm Extaseal Kicker Waterstop

320mm Extaseal Expansion Waterstop

Pile Cap Construction Waterstop

Pile Cap Expansion Waterstop

200mm Flat Dumbell Eyeletted Waterstop 150mm Flat Dumbell Eyeletted Waterstop

150mm Centrebulb Eyeletted Waterstop

260mm Flat Dumbell Eyeletted Waterstop

250 x 10mm Heavy Duty Centrebulb Waterstop

305 x 6mm Heavy Duty Centrebulb Waterstop 200mm Centrebulb Eyeletted Waterstop

260mm Centrebulb Eyeletted Waterstop

150 x 10mm Heavy Duty Centrebulb Waterstop 150 x 10mm Heavy Duty Flat Dumbell Waterstop

250 x 10mm Heavy Duty Flat Dumbell Waterstop SCP Waterstops are manufactured from high

quality PVC and are specifically developed to seal joints in concrete structures.

Elongation 300% (nominal)

Tensile Strength 13.8/mm2(2000 p.s.i)

B.S Softness 45 @ 20oC Relative Density 1.3

Complies to BS 2571 & BS 2782

U.K Water Fittings Bye Laws Scheme Listed.

Meets the requirements of the National Water Councils Document No. 4-31-02

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Concrete S ealing T E C H N O L O G LTD

External Waterstops

*

SCP Extaseal External P.V.C. Waterstop

Description:

Extaseal External P.V.C. Waterstop is a high performance, heavy duty profile waterstop specifically developed to seal joints in concrete structures at the outside surface thus protecting the reinforcing steel against corrosion attack, in addition to providing a totally watertight seal.

Typical Profiles:

Type Width (mm) Construction Joint 200 250 -Expansion Joint 200 250 320 Kicker Joint - - 320 Roll Size 15m 10m 10m Elongation: 300%

Tensile Strength: 13.8M/mm2(2000 p.s.i.)

B.S. Softness 45 @ 200C

Relative Density 1.3

U.K. Water Fittings Byelaws Scheme Listed. Meets the requirements of the National Water Council Document No. 4-31-02

Conforms to the DWI

Water Quality Regulation 25 (1) c 1989

Sizes:

Technical Data:

Expansion Joint

Construction Joint

Typical Applications:

Extaseal Construction Waterstop Extaseal Expansion Waterstop

Uses:

Extaseal External Waterstops have been independently tested to provide a totally effective water barrier up to 27m head,expansion and kicker joints in concrete water retaining and excluding structures.

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Concrete S ealing T E C H N O L O LTD*

Internal Waterstops

SCP Flat Dumbell and Centrebulb Internal P.V.C. Waterstop

Description:

Flat Dumbell and Centrebulb Internal Waterstops have been specifically developed, with their unique rib and end bulb profiles to provide a totally effective water barrier when cast centrally within

Typical Profiles:

Typical Applications:

Technical Data:

Sizes:

Flat Dumbell Construction Waterstop Centrebulb Expansion Waterstop

Uses:

Flat Dumbell and Centrebulb Internal Waterstops have been independently tested to withstand ingress of water, up to 27m head in construction and expansion joints in water retaining and excluding structures.

Width (mm) x 5mm web

Width (mm) x 10mm web

Type

Application

Eyeletted

Heavy Duty

Flat DumbellConstruction Joint

150

200, 260

150, 250

Centrebulb Expansion Joint

150

200, 260

150, 250, 305

Roll Size

15m

15m

10m

Elongation:

300% (nominal)

B.S. Softness

45 @ 20

o

C

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Concrete S ealing T E C H N O L O G LTD*

Pilecap Waterstop

Type

Width (mm)

Roll

Size

Construction Joint 125mm x 125mm 10m

Expansion Joint 125mm x 125mm 10m

Elongation: 300% (nominal)

Tensile Strength: 13.8N/mm2(2000 p.s.i.)

B.S. Softness 45 @ 20oC

Relative Density: 1.3

U.K. Water Fittings Byelaws Scheme Listed. Meets the requirements of the National Water Council

Document No. 4-31-02

Conforms to the DWI Water Quality Regulation

SCP Pilecap Waterstop

Description:

Pilecap Waterstop has been specifically developed to provide a totally effective watertight

seal between the pilecap and floor slab in concrete structures.

Uses:

Pilecap Waterstop is used as an integral part of a waterstop network to form totally effective

watertight joints between pilecaps, ground beams, floor slabs and walls in water retaining

and excluding structures.

Pilecap Waterstop Construction Joint Type Pilecap Expansion Joint Type

Construction Joint - Pilecap to floor slab Expansion Joint - Wall base to floor slab

Typical Profiles:

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Concrete S ealing T E C H N O L O LTD

Typical Details

*

Typical wall base construction joint Typical wall base expansion joint

(17)

Waterstop Junction Pieces

Concrete S ealing T E C H N O L O G LTD

VERTICAL T FLAT L FLAT T FLAT X VERTICAL L

In Flat Dumbell In Flat Dumbell In Flat Dumbell In Flat Dumbell In Extaseal Expansion

FLAT T FLAT X FLAT L VERTICAL L VERTICAL T

In Extaseal Expansion In Extaseal Expansion In Extaseal Expansion In Centre Bulb In Centre Bulb

FLAT L FLAT T FLAT X REVERSE VERTICAL L REVERSE VERTICAL L

In Centre Bulb In Centre Bulb In Centre Bulb In Extaseal Construction In Extaseal Expansion

MIXED VERTICAL L MIXED VERTICAL L MIXED VERTICAL T MIXED VERTICAL T MIXED FLAT X

In Extaseal Construction/ In Extaseal Expansion/ In Extaseal Construction/ In Extaseal Expansion/ In Extaseal Construction/ Flat Dumbell Centre Bulb Flat Dumbell Centre Bulb Extaseal Expansion

SYMMETRIC CORNER ANGLE CORNER MIXED FLAT T MIXED FLAT X VERTICAL L

In Pilecap In Pilecap In Pilecap/Extaseal In Pilecap/Extaseal In Pilecap/Extaseal Construction Construction Construction (Handed)

FLAT L ELECTRIC JOINTING KNIFE JOINTING JIG

In Pilecap/Extaseal Construction (Handed)

VERTICAL L FLAT T FLAT X FLAT L VERTICAL L

In Extaseal Construction In Extaseal Construction In Extaseal Construction In Extaseal Construction In Flat Dumbell

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

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Concrete S ealing T E C H N O L O LTD

Circular Fabrications

Prefabricated Waterstop for Circular Tanks

When Extaseal waterstop is required to be prefabricated to form a circle the details below can be used as a design guide to establish the number of chords required compared to the deviation obtained from a true circle. Where the circular waterstop is placed on blinding sloping towards the centre the number of chords may be reduced. Where the radial joints are required the number of chords used should be divisable by the number of radial joints.

Circle Radius No. of Chords Deviation from a True Circle. 3.0m 36 ±12mm 3.0m 30 ±17mm 3.5m 36 ±14mm 3.5m 30 ±20mm 4.0m 36 ±16mm 4.0m 30 ±22mm 5.0m 36 ±19mm 5.0m 30 ±28mm 6.0m 30 ±33mm 6.0m 24 ±52mm 7.5m 30 ±41mm 7.5m 24 ±65mm 10.0m 30 ±55mm 10.0m 24 ±87mm

12.5m Flat Waterstop laid to circle centreline.

Extaseal external waterstop incorporates an integral nailing flange along the outer edge to accept special fixings when using timber shutters. The double headed fixings are designed such that the Extaseal waterstop is located securely in the concrete and is not displaced when removing the shutter.

Internal waterstop to be securely fixed to steel re-inforcement prior to S.R Range

Fixing Clip

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Concrete S ealing T E C H N O L O G LTD

SCP Advisory Design Service

SCP offer an advisory/design service to specifiers on the use and application for all our Waterproofing Systems.

Using the latest AutoCAD Software we can prepare three dimensional drawings for general arrangement and installation. Upon confirmation of details these drawings can then be ‘unfolded’ into template form for fabrication, thereby ensuring accuracy from design through to manufacture in our inspection controlled workshop environment.

Our national team of Technical Sales Engineers are available to liaise with site personnel to discuss and advise

upon your specific requirements.

For further information please telephone 01582 842802

Typical Service

Reservoir

Waterstop Layout

Typical Circular Tank

Waterstop Layout

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Concrete S ealing T E C H N O L O LTD

PVC Waterstop Jointing Detail

1 Using a sharp knife cut both ends to be welded straight and square (use jig as guide)

2 Locate waterstop in jig, with approx. 25mm protruding. square jig with clamp.

3 Insert hot blade

4 Push waterstop ends against blade

5 Maintain contact until plastic melts into bead of about 5mm diameter (approx. 1 minute)

6 Release jig and remove knife

7 Push molten ends of waterstop together

8 Allow to cool (approx. 3 minutes)

9 Release jig and remove waterstop.

10 Inspect welded joint for continuity of weld and correct alignment of profiles. If the weld is unacceptable

repeat operations 1-9.

Useful Tip - Cold Weather Application

A small piece of waterstop can be used to test temperature of blade.

If charring occurs, cut waterstop back and reweld.

Health & Safety Clause

Welding of Flexible P.V.C. can result in the release of Hydrochloric Acid fumes. In confined areas use a respirator or use forced ventilation. Do not inhale the fumes. On open sites these precautions are not usually neccesary but care should be taken not to inhale any fumes. The electric welding knife should be properly earthed before use.

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Concrete S ealing T E C H N O L O G LTD

Waterstop - Notes for use

A. Floor joints

Waterstops in floor joints are usually of the external type where the floor slab is directly supported by the ground and blinding concrete, which give support to the external waterstop enabling it to resist the hydrostatic pressure from above

If the use of internal waterstops is unavoidable, it is essential that the concrete underneath the waterstop is fully compacted.

B. Wall joints

Internally placed waterstops are generally used in wall joints of water retaining structures and

Externally placed waterstop in water excluding structures.

C. Roof joints

External waterstops are usually used rather than internally placed waterstops to permit easier placing and compaction of concrete.

D. Fixing of waterstops

Internal waterstop - wall installations

Internal waterstops in wall installation may lie in either the horizontal or vertical planes within the wall. The waterstop should be supported in split-end formwork accurately wrought to match the profile of the waterstop. The shutter should hold the waterstop so that half its width is cast into the concrete at the designed position and within specified tolerances. Great care should be taken to ensure that the waterstop does not fold under the weight of placed concrete. To eliminate foldover particularly in kicker installations, the waterstop should be wired to reinforcing steel using tying wire through the tying points. The wire ties should not puncture the waterstop.

Internal waterstop - floor/roof

installations

Internal waterstops are not recommended for use in floor or roof installations. However, if their use is unavoidable, the following should be observed. The waterstop should be supported in formwork as described above but should not be wired, so that it may be lifted for proper concrete placement and compaction. The waterstop should not be allowed to fold over under the weight of the concrete.

External waterstop - floor/roof

installations

The waterstop should be laid on the blinding concrete, or shuttering, whichever is appropriate, along the intended line of the joint before the bottom steel reinforcement is placed. This sets the pattern of the bays prior to concreting and allows the site welds and the overall quality of the installation to be

checked. The stop end boards should then be firmly bedded on the waterstop.

In water excluding structures when Extaseal is used in

the vertical and horizontal wall joints then the waterstop should be held in place using Schlegel waterstop fixing nails through the fixing flange.

E. Jointing

Joints between waterstops and junctions should be welded as shown on page 17 so that a continous watertight network is formed.

F. Concrete Placement and Compaction

General

A waterstop is only as effective as the concrete into which it is cast. Concrete does not bond to PVC and the ‘hold’ is provided by well-compacted concrete all around the waterstop. Poor compaction or placement of the concrete may lead to honeycombing with resultant water percolation around the waterstop. The following points should be observed prior to concrete placement.

Stop end shutters should be carefully blown out to remove any debris.

Externally placed waterstops should be thoroughly cleaned out between the sealing ribs.

Shutters should be checked for firmness against the waterstop to avoid grout seepage.

Waterstop ties should be checked to see that they are firmly fixed.

A final check should be made that all waterstops are correctly placed and that all junctions are correctly installed for adjacent pours.

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Internal waterstop - walls

Vertical Installation

The waterstop should be supported in split-end formwork accurately wrought to match the profile of the waterstop. The shutter should hold the waterstop so that half its width is cast into the concrete at the designed position and within specified tolerances. Great care should be taken to ensure that the waterstop does not fold under the weight of placed concrete. To eliminate foldover, the waterstop should be wired to reinforcing steel using tying wire through the tying points. The wire ties should not puncture the waterstop or prevent the vibrator being placed tight to the waterstop or the stop end shutter with resultant poorly compacted concrete in that zone.

Horizontal installation

As with the vertical installation, folding of the waterstop should be avoided. With heavy concrete pours, the flow should be directed towards the shutter. Unless properly secured, the waterstop may fold over creating a cavity under the waterstop. The concrete should be carefully placed around the waterstop. The concrete should be gradually poured to cover the whole waterstop, then thoroughly vibrated ensuring that the vibrator does not foul the tying wires preventing it reaching the bottom of the shutter.

Internal waterstop - floor/roof

The edge of the waterstop should be lifted and the concrete beneath the waterstop placed firmly against the stop end shutter. This should then be vibrated to give good compaction with no honeycombing. After this initial stage, the waterstop should be lowered and further concrete placed around the waterstop and vibrated. Care should be taken not to push the waterstop down when vibrating. Attention should be given to reverse any natural curling tendency of the waterstop.

External waterstop - floor/roof

The concrete should be poured against the stop end shutter and well vibrated to ensure compaction above the waterstop.

F. Avoidance of damage to the waterstop

Storage

Waterstops may be stored outside without protection in the UK in an area where it will not be liable to damage, by site traffic, plant or other site materials. The waterstop should be well supported so that it is not distorted or takes a permanent set during

storage. The manufacturer's recommendations for the method of support and stacking height should be followed.

Installation

When fixing to formwork the contractor should not puncture, cut or tear the waterstop to suit

reinforcement.

Waterstops are particularly vulnerable to damage when one half is bedded in concrete and the other half is exposed. Care should be taken to avoid damage by plant, site traffic etc.

Specification Compliance

SCP P.V.C. waterstops are manufactured from high quality polyvinylchloride resins and plasticisers. Tensile Strength: 13.8 N/mm2(2000 p.s.i.).

Elongation at break: 300% (nominal) B.S. Softness (B.S.2571/1955). 45 at 20˚C. Relative density: 1.30.

SCP P.V.C. waterstops comply with the requirements of B.S. 2571 and B.S. 2782.

Schlegel P.V.C. waterstops conform to the

recommendations of the American Concrete Institute when tested to the relevant ASTM specifications (D-792, D-412, D-624 and D-746).

The material specification meets the requirements of Section 2.83 of the Civil Engineering Specification of the Water Industry Issued by the National Water Council.

SCP P.V.C. waterstops comply with U.S. Corps of Engineers Specification CRD-C 572-74.

SCP P.V.C. waterstops are accepted for use by National Water Council (Document No. 4-31-02/June 1985).

U.K. Water Fittings Byelaws Scheme Listed.

Conforms to the DWI Water Quality Regulation 25 (1) c 1989

Concrete S ealing T E C H N O L O LTD

Waterstop - Notes for use continued

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Waterstops – Typical Installations

Concrete S ealing T E C H N O L O G LTD

(24)

Concrete S ealing T E C H N O L O LTD

Hydrophillic

Self Swelling

Waterstops

Dual Seal Waterstop

Bentonite - H.D.P.E.

Superstop Waterstop

Bentonite

Swelltite Waterstop

Hydrophillic Rubber

Dualtite

Expansion Joint

Waterstop

Uraswell

(25)

Dual Seal Waterstop

Concrete S ealing T E C H N O L O G LTD

SCP Dual Seal Bentonite

Description:

Dual Seal Waterstop is a Bentonite based waterstop which reacts in contact with water by swelling to form a watertight seal in concrete structures.

Dual Seal Waterstop has been independently tested up to 30 metre head of water, it has full WRC approval for use with potable water.

Uses:

Dual Seal Waterstop has been specifically designed to seal construction joints against the ingress or outgress of liquids in water retaining or excluding structures.

Dual Seal Waterstop is fixed by nailing to the face of the existing pour prior to placing the next pour. It is installed directly onto scabbled surfaces and will swell into voids up to 12mm deep. Changes of direction and end joints are simply achieved by butting together, no welding or adhesives are required.

Dual Seal Waterstop can be applied to green concrete and in damp conditions.

Size: 7mm x 25mm

Supplied in 8 metre rolls.

Technical Data:

Typical Applications:

Construction Joint - Floor Slab Construction Joint - Wall

Physical Properties Value Test Method

- Colour: Grey/White

- Pliability: 180° bend over 2.5 cm mandral @ - 32°C 1000 ASTM D146

- Tensile strength 44.8N/mm2 ASTM D412

- % Elongation-ultimate failure of membrane: 600% D638

Type 4

- Resistance to water migration No migration at 31 m head

- Water migration at or through joint None

- Permeability through membrane 0.001 Perm

- Installation Temperatures: -20°C to +60°C

- Operating Temperatures -43°C to +132°C

- Life Expectancy Longest life expectancy of all organic membranes

- Toxic/Staining None

- Freeze/thaw and wet/dry cycles No affect

Cycling over 38mm joints No deterioration 2000 cycles

U.K Water Fittings Byelaws Scheme Listed for use with potable water. Salt Water Grade available for use when salt content exceeds 2000p.p.m.

(26)

Installation Guide

100

Alternative Overlap Butt Joint

Wall to Base Slab Kicker Joint

Base Construction to Base Construction Joint Construction to Expansion Joint Base Slab

1st Pour Concrete S ealing T E C H N O L O LTD

(27)

Concrete S ealing T E C H N O L O G LTD

Dual Seal Waterstop

Dual Seal Waterstop is fixed by nailing to the face of the existing pour prior to placing the next pour or lift of concrete. It can be placed directly onto scabbled surfaces and can be installed in damp conditions. The ability of the high quality bentonite to swell up to 16 times its dry volume ensures effective sealing around

penetrations and onto scabbled concrete.

Dual Seal Waterstop Dual Seal Waterstop Dual Seal Waterstop Extaseal Waterstop

Dual Seal Waterstop marrying to External PVC Waterstop. Old Concrete Dual Seal Waterstop Dual Seal Membrane New Concrete Sealing Joint between old and

new concrete PVC Waterstop accidentally

omitted on first pour.

Displaced PVC Waterstop.

New Construction

Before

Refurbishment works and alternative applications

Existing Membrane

After

Existing Membrane Dual Seal Mastic

(28)

Dual Seal Waterstop

Concrete S ealing T E C H N O L O LTD

Dual Seal Waterstop mechanically fixed around pile Dual Seal Waterstop

Pile Slab

Dual Seal Waterstop Bitusheet XLWaterproofing Membrane Dual Seal Mastic

Dual Seal Waterstop and Bitusheet Membrane detail at pile head

Dual Seal Waterstop provides a watertight

barrier to reinforcing steel.

Dual Seal Waterstop installed in construction joint outside the reinforcing steel to prevent ingress of water

Dual Seal Waterstop Protects reinforcing

steel from ground water.

Dual Seal Waterstop prevents ground water

from coming into contact with reinforcing

steel.

(29)

Dual Seal Waterstop - Typical Applications

Concrete S ealing T E C H N O L O G LTD

Typical Kicker Installation Dual Seal Waterstop

Dual Seal Waterstop fixed between reinforcement

(30)

Concrete S ealing T E C H N O L O LTD

Superstop Self Swelling Waterstop

*

Description

SCP Superstop has been developed to provide a watertight seal in construction joints, and is particularly effective when used in ‘box out’ applications. When water comes into contact with Superstop the bentonite expands to form a pressure seal which has been successfully tested to withstand a 33 metre head of water without leakage.

Uses

Superstop can be used in pre-cast or in-situ concrete installations and is ideally suited for the

following applications

:

Concrete Cold Joints in below ground walls

Construction Joints in Slabs

Water Treatment Works

Sewage Treatment Works

Pre-cast Concrete Panels

Application

Superstop is fixed either by nailing or adhering into a previously formed 12mm x 25mm void (using a reusable void former), around the perimeter of the box out and must be confined on all four sides. Dual Seal Waterstop can be used as a puddle flange around the pipes. Concrete is then poured into the box out and compacted. Any water passing through hairline cracks between the different surfaces will cause the Bentonite to swell and form a totally watertight seal.

Sizes

Superstop available in two sizes

25mm x 12mm Roll Length 6 metres 25mm x 19mm Roll Length 3.9 metres

Dual Seal

25mm x 7mm Roll Length 8 metres

Superstop Waterstop

Superstop Waterstop

Dual Seal Membrane Dual Seal Waterstop fixed with tying wire

Superstop Waterstop inserted into preformed rebate Superstop Waterstop inserted into preformed rebate Pile Cap

(31)

Concrete S ealing T E C H N O L O G LTD

Swelltite Hydrophilic Self Swelling Waterstop

*

Description:

SCP Swelltite Hydrophilic Waterstop is manufactured from a neoprene polymer based hydrophilic compound and high water absorbent resins. Swelltite has been specifically designed for use in sealing construction joints between pre-cast concrete units, steel and in-situ concrete. Unlike traditional waterstops Swelltite is centrally placed and bonded flat in the joint prior to making the second pour, activated by water Swelltite will swell up to 5 times it’s volume and seal the passage of water by exerting pressure across the joint.

Uses:

Swelltite was primarily developed for use to provide a watertight seal between pre-cast concrete units such as concrete pipes and tunnel segments, however it can be installed into a previously formed rebate for use in in-situ concrete.

Application:

Surfaces must be smooth, dry and free of contamination. The surface must be primed with SCP primer ‘P’ and allowed to dry. Remove the release paper from the Swelltite and press firmly into position on the primed surface. Joints in Swelltite must be butted tightly for continuity. Where concrete is to be placed against Swelltite there must be a minimum of 75mm concrete cover.

Specification Clause

The Waterstop to be used shall be Swelltite 20mm x 5mm Hydrophilic rubber waterstop by SCP Concrete Sealing Technology Ltd. Surfaces to which the waterstop is to be bonded shall first be primed using SCP Primer P.

Technical Data

Expansion 5 Times volume Specific Gravity 1.62

Size 20mm x 5mm section Colour Black

Roll Size 15 metres

25% Compression load -10 plus or minus 2kgf/20mm Coefficient of water expansion = 5times.

SCP Compression seal SCP Swelltite

SCP Swelltite

SCP Swelltite SCP Swelltite

(32)

Concrete S ealing T E C H N O L O LTD*

Uraswell Hydrophilic Sealant Waterstop

Description

SCP Uraswell is a polyurethane based sealant which swells in contact with water and forms a permanent waterproof seal. Uraswell is solvent free and non-toxic and is easily applied with a barrel gun, it provides excellent adhesion on many materials including uPVC.

Uses

SCP Uraswell can be used for the sealing of construction joints in concrete and for sealing between concrete prefabricated elements, such as sewage pipes etc, and is applied up to a maximum width of 20mm.

Application

Leave to cure for 24 hours before pouring concrete. In order to achieve optimal performance SCP Uraswell should be applied in closed joints.

Technical Data

Base Polyurethane.

Consistency Stable Paste. Curing System Moisture Cure.

Tack free time 12 hours (200C/60% R.H)

Specific Gravity 1.57

Elongation at Break 625% (DIN 53504)

Slump Maximum 3mm in vertical joints. Maximum Tension 1.55 N/mm2(DIN 53504)

Swell >250% in three dimensions. Substrate Concrete, Steel, Glass, PVC.

State of Surface Free of dust, grease, surface may be damp. Preparation No primer required.

Joint Size

Minimum width 2mm

Maximum width 20mm

Average 10-15mm

Application

Application Method Caulking Gun (hand or pneumatic) apply in continuous bead

Application Temperature + 100C to + 300C

Clean with White spirit immediately after application.

Packaging and Colours

Colour White.

Packaging 600ml sausages.

Uraswell Uraswell Uraswell gun

(33)

Concrete S ealing T E C H N O L O G LTD

Dualtite Hydrophilic Expansion Joint Waterstop

*

Dualtite PVC/Bentonite Expansion Joint Waterstop

Description:

Dualtite Waterstop consists of a PVC profile manufactured from weldable waterstop grade material incorporating Dual Seal Hydrophilic Bentonite Waterstops, which swell in contact with water, to form a totally watertight seal. The lug on either side of the central section, ensures that Dualtite is fully embedded into the adjacent concrete surface, and its unique central core design allows the joint to open up to 50%. When Dual Seal Bentonite Waterstop is installed in Kicker or Construction Joints, it is simply butt joined to the integral Dual Seal Waterstop, in the Dualtite, to create a totally watertight system.

Uses:

Dualtite Waterstop should be used in all Expansion Joints, in conjunction with a Fillerboard, when there is a requirement to keep water in or out of concrete structures. These would include Concrete Reservoirs, Water Treatment Works, Sewage Treatment Works, Canals, Flood Relief Channels and Basements etc.

Application:

Dualtite is fixed centrally to the stop end shuttering, prior to the first concrete pour. When the concrete has cured and the stop end is removed, the Expansion Joint Fillerboard is then located in position, within the locator lugs, and the second pour completed. Welding of straight runs of Dualtite is achieved by using an Electric Heating Blade, and Dualtite Jig. Changes of direction are achieved using Factory-made Junction Pieces and Intersections

Sizes:

Roll length - 8 metres

Joint Width - Suits 20mm & 25mm Expansion Fillerboard

Technical Data: PVC Profile

Test Standard Property Typical Result

BS.2782 Tensile Strength 13.8N/mm2 (2000psi)

BS.2782 Elongation at break 300% (nominal)

BS.2751 B.S. Softness 45 at 20oC

BS.2782 Density 1.30

WRc Approved for use in contact with Potable Water

Bentonite Waterstop

Property Typical Result

Resistance to water migration No migration at 31m head

Toxic/Staining None

Freeze/thaw and wet/dry cycles No effect

Cycling over 38mm joints No deterioration 2000 cycles

WRc Approved for use in contact with Potable Water

Dual Seal Waterstop

Dualtite

Dualtite Fillerboard

(34)

Installation:

Dualtite Bentonite Expansion Joint Waterstop is simply nailed to the shuttering prior to the first pour. The lugs secure the waterstop to the concrete as in a conventional waterstop, however, the Dual Seal Bentonite waterstop acts as a secondary barrier. Should water try to track across the joint. This combination provides the reassurance of installing a mechanical sealing system based on the passive valve and tortuous path systems pioneered by the Cement and Concrete Association during the early 1970's, together with the active water swelling sealing systems of the 1990's.

Specifically for use in concrete expansion joints where an active waterstop is required to provide maximum integrity. Dualtite is easy to install and is fully compatible with the SCP range of construction type waterstops, it can be easily welded on site thereby providing a cost effective solution and simplifying transition between construction and expansion joints with a range of prefabricated junctions available.

Dual Seal waterstop is used on it’s own within construction joints, but when fully integrated within Dualtite offers many advantages.

Shuttering Dual Seal Shuttering Void Former Fillerboard Dualtite Dualtite Waterstop Dualtite Waterstop Fillerboard Sealant Plan Sealant Fillerboard

Dual Seal Waterstop Dual Seal

Dualtite Waterstop nailed to Stop End

Setting out the Formwork 1st Pour

2nd Pour Construction to Expansion Joint Detail

Typical Applications: Concrete S ealing T E C H N O L O LTD*

(35)

Notes

Concrete S ealing T E C H N O L O G LTD

(36)

B W

A

TERPROOFING

MEMBRANES

SECTION B

SCP range of

Waterproofing Membranes

Bitusheet XL

Bitusheet HPS

Bitusheet Gas Barrier

Bitusheet Primer

Bitusheet Accessories

Self Swelling, Self Healing

Dual Seal

Protection Boards Bituminous

Bitcoat

Bitudex

Bituflex

(37)

Concrete S ealing T E C H N O L O G LTD

Sealing Systems for Below Ground Waterproofing

Dual Seal Waterstop

Butt Joint

Dual Seal Waterstop Butt Joint

Dual Seal Waterstop

Vertical Construction Joint

Pilecap Waterstop Walldrain Bitusheet XL Bitusheet Fillet Bitusheet XL Wall/Slab Waterproofing and Drainage Detail

Backfill

Bitusheet XL

SCP Walldrain Bitusheet Gas Barrier Membrane

Bitusheet Mastic Fillet 40 x 40mm Blinding

Concrete

Bitusheet Gas Barrier Membrane

Pipe Penetration Detail for Bitusheet Gas Barrier Membrane Service Pipe Bitusheet XL Membrane Extaseal Waterstop Bentonite Granules

Dual Seal Membrane HDPE Sheet

Dual Seal Membrane Laid with HDPE Side Up / Bentonite Down

Tape at Joints Reinforced Slab

SLAB

Typical Overlap Joint Vertical Applications Bentonite Face to Concrete

Bituminous Protection Board

Bitusheet XL Dual Seal Membrane Dual Seal Membrane Dual Seal Waterstop Dual Seal Waterstop Dual Seal Membrane Bitusheet XL Membrane Bitusheet XL Membrane 3mm Bituminous Protection Board

(38)

Sealing Systems for Below Ground Waterproofing

Bitusheet XL

- Cross laminated Heavy Duty HDPE membrane coated with self bonding polymer modified bitumen.

For use in below ground structures as external tanking and as a roofing membrane in covered concrete reservoirs.

Bitusheet Gas Barrier Membrane

- HDPE film laminated to an aluminium foil and coated with a self bonding polymer modified bitumen.

For use in below ground structures, and under ground slabs when it is necessary to prevent passage of methane or radon gas into the building.

Bitusheet HPS Moisture sensitive

- Cross laminated heavy duty HDPE waterproofing system, used in conjunction with moisture sensitive primer.

For use in below ground structures, retaining walls etc., when the surface is damp to touch. Used in conjunction with Bitusheet HPS Primer.

Dual Seal Membrane

- High Performance water reactive Bentonite, laminated to a tough thick HDPE sheet.

For use when external water, weather or ground conditions exist.

Bitusheet Double Sided Tape.

A versatile bituminous tape used For bonding waterproofing membranes, DPCs and for achieving lap joints between compatible materials.

SCP range of Protection Boards.

Suitable in all applications for protecting tanking membranes against backfill.

• 3mm Bituminous Protection Board.

• 6mm Bituminous Protection Board.

• 3mm Bitcoat Protection Board. • 1.5mm Bitusheet HD Protection Board.

• 3mm Bitusheet HD Protection Board.

Bitusheet XL Tape.

Used as an overband tape for the sealing of membranes to membranes. Also used for penetrations and repairs etc.

Concrete Bitusheet HPS

Membrane

Liquid Asphaltic Compound Bitusheet Gas Membrane Bitusheet Mastic Protection Board Bitusheet XL Membrane Reinforcing Strip Dual Seal Membrane Dual Seal Membrane Concrete S ealing T E C H N O L O LTD

Liquid Asphaltic Compound

- Used in Two coats to provide a damp proof membrane in solid floors or for protecting foundations, retaining walls, abutments, beams, lintels and similar structures against moisture and attack from sulphates contained within the soil.

Available in 50,75,100,150 and 300mm wide standard roll widths. All roll sizes are 15 Lm

Available in 100,150 and 300mm wide standard roll widths. All roll sizes are 20 Lm

(39)

SCP Dual Seal Bentonite/HDPE Waterproofing Membrane

Description:

Dual Seal is a high performance self swelling, self healing waterproofing membrane comprising of a thick, tough, high density polyethylene sheet laminated to 4kg/m2of quality Bentonite granules. The Bentonite used in

the manufacture of Dual Seal is capable of repeated cycles of wetting and drying without deterioration of its sealing properties and has a life expectancy measured in thousands of years. It has WRC approval for use with potable water.

Uses:

Dual Seal waterproofing membrane has been specifically developed for use as a high performance waterproofing membrane to provide a totally watertight barrier in below ground concrete construction, including basements, underground car parks, plant rooms, access tunnels etc.

Dual Seal Membrane can be installed in damp conditions and is, therefore, particularly suitable for use as a roof waterproofing system for earth covered potable water reservoirs.

Benefits:

Sizes:

Dual Seal Construction:

Technical Data:

Note:

Contact SCP whenever conditions of acid, alkali or salt brines exist. Do not apply in standing water, over snow or ice.

Dual Seal Membraine

Concrete S ealing T E C H N O L O G LTD

■ Provides a totally watertight barrier which is 10 times greater than concrete

■ Resistance to Hydrostatic head of water of 46m ■ Can be applied immediately shutters are struck to

wet surface/green concrete

■ Can be installed in damp conditions

■ Prevents tracking of water between membrane and concrete surfaces

■ Surface does not require priming

■ Installation temperature -30°C to +50°C ■ Easily installed by non-skilled operatives ■ Non-toxic

■ Eliminates need for separate protection board ■ Does not require welding

■ In excess of 5,000,000m2successfully installed

worldwide

■ U.K. Water Fitting Byelaws Scheme Listed for use with potable water.

HDPE Thickness: 0.5mm

Total membrane Thickness: 5mm

Roll Width: 1.22m

Roll Length 7.32m

Coverage per roll

(allowing 50mm overlaps): 8.59m2

HDPE Carrier Sheet

High Quality Bentonite Coating

Physical properties Value Test Method

Tensile Strength: Membrane N/mm2 27.50 N/mm2 ASTM D412

% Elongation at Break 700% D638 Type

Puncture Resistance 43kg FTMS 101B

Resistance to Hydrostatic Head (Metre of Water) 46m ASJM D751 method a Resistance to micro organisms

(bacteria, fungi, mould, yeast) Unaffected

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Concre te S ealing T E C H N O L O LTD

Dual Seal Membrane

*

Dual Seal Waterstop Dual Seal Membrane installed with Bentonite (grey) face toward concrete

Backfill placed directly against HDPE (black side) of Dual Seal Membrane

Dual Seal Mastic

Dual Seal Membrane mechanically fixed at 500 centres and where terminated. All joints to be overbanded using 100mm wide Dual Seal Membrane laid on blinding

with Bentonite (grey) face to underside

F.G.L

Plyload high performance cavity tray

300mm Bitusheet self adhesive reinforcing strip adhered to primed substrate

Plyload dpc

Dual Seal Mastic

Dual Seal Membrane installed with

Bentonite (grey face) to underside Dual Seal Membrane installed with HDPE (black side) toward contiguous piling

Bentonite to Bentonite lap joint

(41)

Dual Seal Typical Installation

Concrete S ealing T E C H N O L O G LTD

Earth covered roof installation with parapet Earth covered reservoir installation

Dual Seal on concrete blinding

Reinforcement placed directly on Dual Seal Membrane

Dual Seal Waterproofing membrane

Batten fixing to edge of Dual Seal Waterproofing Membrane

Batten fixing to edge of Dual Seal Waterproofing Membrane Dual Seal Granual Fillet

or Dual Seal Mastic

Dual Seal

(42)

Dual Seal resealable Waterproofing Membrane

Concrete S ealing T E C H N O L O LTD

Installation

Inspection:

A. General: Examine surfaces specified to receive waterproofing to ensure that they are in a condition

acceptable to manufacturers recommendations. Ensure that voids greater than 10mm are filled with grout, and sharp protrusions over 10mm are removed.

B. Do not Install membranes in standing water.

C. Ensure that where tapes are used that the surfaces to which they are to be adhered are free from dirt, dust, snow, ice release oils and other contaminents.

D. Horizontal surfaces should be swept clean, particularly the surface of the wall footing.

Preparation:

A. Layout: Anticipate conditions prior to start of work. Note termination and penetration positions to

determine methods for ensuring a watertight envelope.

B. Fillets: Form fillets with 50mm of Dual Seal Mastic, or Dual Seal Granules at intersections of walls and footings . Form fillets with mastic at the inside of vertical corners and around penetrations.

Installation:

A. Install the Dual Seal Membrane where shown on the drawings and in accordance with the manufacturer’s recommendations as approved by the Architect and/or Engineer.

Note: In horizontal applications Dual Seal is normally installed with the bentonite face down, however, Dual Seal

LG may be installed under a floor with the bentonite side up depending on the weather and site conditions.

Bentonite Side down:

A. Dual Seal membrane is laid directly onto blinding prior to the laying of the slab, however if the substrate consists of soils, sand, gravel or crushed stone ensure that the aggregate does not exceed 12mm, a 1000g polythene sheet should be used so that the bentonite expands against a smooth substrate.

B. Unroll sheet fully and place the membrane over prepared surfaces in such a manner as to ensure minimum handling.

C. Install membrane with bentonite side down lapping the edges by 50mm. Tape all overlaps using Bitusheet tape and extend the membrane by 300mm at perimeter to allow sufficient overlap with the vertical membrane and mechanically fix at the toe.

D. Fit closely and seal around pipe penetrations as recommended.

E. Inspect and repair any damaged material before placing the concrete, by placing a square of membrane over the damaged area and fully tape in position.

Bentonite side up:

A Ensure that substrate is level and compact. Substrate may consist of soils, sand, gravel or crushed stone provided they are 12mm or smaller in diameter. Ensure that temporary cover is provided to the bentonite to prevent premature expansion.

B. Unroll the Dual Seal LG fully and lay the membrane over the prepared surface,

C. Install Dual Seal with edges overlapped by a minimum of 50mm. Joints may be stapled every 200mm. D. Extend the Dual Seal Membrane 300mm up or beyond the perimeter slab. This will be used later to tie

in vertical membrane.

E. Fit closely around pipe pentrations as recommended.

F. Inspect and repair any damaged material before placing the concrete.

G. Protect exposed bentonite from moisture by taping at joints and covering with a polythene strip at edges.

Vertical Backfilled Walls:

A. Inspection - Confirm that all areas to receive the membrane are suitably prepared.

B. Form fillets at vertical wall / horizontal intersections with Dual Seal mastic and seal at vertical inside corners, under ledges and at penetrations.

C. Place the membrane over prepared surfaces where shown on the drawings. Dual Seal is generally installed vertically to the outside wall, however it can be installed horizontally along the wall. The HDPE (black) side which should always face the installer when it is being fixed, however an exception to this would be if it was being used in blindside concrete when it is fixed to permanent shuttering in which case Dual Seal LG must be used.

D. After unrolling, the Dual Seal should be nailed across the top, mechanically fixing the membrane every 300mm and allowing the sheet to hang down onto the footing. Install 2nd sheet by overlapping onto the first sheet by 50mm. Pull taught and nail through both sheets at the overlap area, followed by Bitusheet tape centred over the overlap joint, to prevent stones and debris entering the joint.

E. Properly treat all penetrations by cutting a seperate section of the membrane to fit snugly around penetrations and bed on a 50mm triangular Dual Seal mastic fillet.

(43)

SCP Dual Seal Mastic

Description:

A trowlable mastic comprising of a special formulation of expandable minerals and elastomeric compound which expands and stiffens in the presence of water to form an impervious barrier to water penetration.

Uses:

For use with Dual Seal Waterproofing Membranes to form a 45˚ fillet in internal corners, around pipe entries and penetrations. It is also used for filling voids, tie holes and honeycombing prior to installation of the Dual Seal Waterproofing Membrane.

Sizes:

Supplied in 19 litre pails.

Technical Data:

Typical Application:

Typical Pipe Entry Detail

Concrete S ealing T E C H N O L O G LTD

Dual Seal Mastic

Material: Expandable minerals

and elastomeric compounds

Colour: Grey/Black

Water Migration Resistance: 100% Coefficient of Permeability: 10 x 10 -10

Specific Gravity: 1.2

Dual Seal Granules

SCP Dual Seal Granules

Description:

A high swelling sodium bentonite in granular form which reacts when in contact with water and forms an impervious gel.

Uses:

Used in conjunction with Dual Seal Waterproofing Membranes to form a fillet at wall to floor transitions and penetrations through horizontal surfaces.

Sizes:

Supplied in 22.7 kg (23.6 litre) bags

Technical Data:

Material: High Swelling Sodium Bentonite Granules

Colour: Grey

(44)

Typical Applications

Concrete S ealing T E C H N O L O LTD

Suitable for installation in areas

with a high water table.

Dual Seal Membrane easily

installed around columns

Backfilled without the need for

Protection Board

Dual Seal Membrane used in

conjunction with SCP Walldrain

(45)

Concrete S ealing T E C H N O L O G LTD

Bitusheet XL

SCP XL Self Bonding Waterproofing Membrane

Description:

Bitusheet XL waterproofing membrane consists of a self bonding polymer modified bitumen which is covered on one side by a tough two ply cross laminated polythene film and protected on the other side by a release sheet which is removed prior to the bonding of the material on to a suitably prepared substrate. Once the release sheet has been removed the membrane can be easily applied by roller pressure. Available in Temperate . Incorporating a 50mm selvedge on one edge to form homogenous overlap joints.

Uses:

Bitusheet XL is intended for use as a self bonding vertical or horizontal damp proof membrane in tanking below ground structures, subways and retaining walls.

Sizes:

Technical Data:

Rubber Bitumen thickness 1.4mm Roll length 19.05m

Polythene backing 0.1mm Roll weight 34kg

Total thickness 1.5mm Area of roll 20m2

Roll width 1050mm Overlap Edge 50mm with selvedge

End 100mm

Test Typical Result

ASTM D146 Low temperature pliability Better than - 5°C

ASTM D2240 Durometer hardness type A 60

ASTM E154 Puncture resistance 230N

ASTM D1228 Water absorption (2 hours) 0

ASTM D471 Water absorption (670 hours at 70°F) 0.12%

ASTM D1191 Slump on 90° gradient

6 hours @ 70°C 0

ASTM E96 Water vapour transmission 25°C. 75% rh

transmission 0.23 g/m2per day

ASTM D1004 Tear strength Longitudinal 380N/mm

Tear strength Transverse 360N/mm

ASTM D638 Tensile strength Longitudinal 42N/mm2

Tensile strenght Transverse 51N/mm2

BS 2782 Compound Elongation 1250%

BS 2782 Elongation at break 210%

Method 320

ASTM D573 Percentage change in elongation after heat ageing at 70°C.

Dimensional Stability (2 weeks at 60°C)

Longitudinal 0.1%

Transverse -0.2%

Bond strength of self 40 N/cm

Bond strength to primed concrete 20N/cm

BS 2782

Method 320 Membrane strength 50 N/cm

MOAT 5.1.4 Water penetration at joint 0%

Bitusheet XL Membrane United Kingdom Water Fittings Byelaws Scheme Listed. British Board of Agrement Certified No. 94/3048.

Conforms to the DWI Water Quality Regulation 25 (1) c 1989

(46)

Typical Applications:

Bitusheet XL

Concrete S ealing T E C H N O L O LTD

Below ground tanking Earth covered water retaining structure

Protection Board Bitusheet XL Bitusheet XL PW Bitusheet Reinforcing Tape Bitusheet Reinforcing Tape

(47)

Bitusheet HPS Waterproofing System

Concrete S ealing T E C H N O L O G LTD

SCP HPS Waterproofing System for damp and difficult conditions.

Description:

Bitusheet HPS Waterproofing System consists of SCP's widely used Bitusheet range of Cross Laminated membranes, applied in conjunction with SCP's high performance primer. These components have been specifically developed to promote a high bond strength between Bitusheet membranes and substrates with damp or difficult conditions and where performance is required at temperatures down to -100C

Uses:

The Bitusheet HPS Waterproofing System is designed for use where unusually low temperatures are evident and where dampness exists on the substrate. It is ideal for basement applications and previously covered earth/concrete reservoir roofs which are being renovated.

Winter Conditions:

The Bitusheet HPS Waterproofing System can be installed in most conditions and whilst having a wide

temperature tolerance should not be applied when the temperature is 3oC or more below dew point because of the risk of condensation, or when temperatures exceed 60oC. With decreasing temperature the membranes will stiffen. This will not cause any significant problems with installation down to the minimum temperature of 5oC. Bitusheet membranes remain functional and flexible to well below -10oC and will remain stable up to a normal maximum of 60oC. Where severe temperatures down to -30oC are expected Dual Seal membrane should be used (see Technical Data Sheet No.44)

Application:

Ensure that the substrate is clean and free from surface water and sharp protrusions. Apply the primer evenly by brush or spray, avoiding pooling and over application. Allow to dry before applying the membrane. If the application of Bitusheet is delayed more than 4 hours after priming, the surface must be re-primed.

HPS Primer

Description:

A pink mobile liquid designed to improve the bond between Bitusheet and Substrates.

Application:

All surfaces must be clean and free from loose matter. Primer can be applied by brush or roller, at

temperatures to below -100C, providing that the surface is completely dry prior to application of membrane.

Slip Membrane

Bitusheet XL on Bitusheet HPS Primer 300mm Bitusheet Reinforcing Strip

Bitusheet XL on Bitusheet HPS Primer

Bitusheet XL SCP Protection Board Extaseal Waterstop

References

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