PROSAFE PROCESS ENGINEERING

PROSAFE PROCESS

ENGINEERING

PVT. LTD.

Company Profile

718-720, Western Business Park, Opp. S D Jain

School, Vesu, Surat, Pin- 395 007

Vision

PROSAFE shall strive to build HSE competency at parlance with International Standards, so as to establish ourselves as a customer accredited service provider among the HSE consultants in the Industrial area. PROSAFE shall dare to desire zero incidents at our customer's premises on sustainable basis.

Mission

 PROSAFE shall work together with their customers to enable their HSE management systems to improvise and abreast cost effective solutions to help elevate Triple Bottom line of their business.

 PROSAFE shall be a learning organization to facilitate fostering safety in the business. It shall be their utmost motto to enhance HSE performance of the industry and to protect environment for next generation.

About Company

M/s Prosafe Process Engineering Pvt. Ltd. is capable of catering quality and benchmark services in the field of HSSE to the Chemical Industries in India and abroad, ranging from Fertilizer, Pharmaceuticals, Power Sector, Petrochemicals, Refinery, Metal and allied utilities Service Sector. We are a group of rich experience engineers having practiced the latest technology and management system. PROSAFE Auditors are accredited Auditors. We are a recognized Training Institute by DISH, Gujarat as well. PROSAFE is equipped to provide down to earth solution, by rendering the benchmark services on turn-key basis with know-how, training and execute from feasibility to commissioning, implementation and monitoring, review and updating & designing the system on sustenance basis.

PROSAFE guarantee to always provide quality professional services and advice to meet the best interests of our customers maintaining total confidentiality of their systems and business interest; PROSAFE has varied number of HSSE Specialists from various disciplines who provide technical support, specialized trainings and technical advice as and when required by the customers.

Our Credentials:

 Approved Health and Safety Training centre by Director of Industrial Safety & Health-Gujarat State. (Approval Certificate Number- Dish/A-Law/2013/145 dated 05/02/2014)

 Approved Safety training Institute by DGFASLI for conducting specialized course for Supervisors / engineers working in Hazardous industries.

 NEBOSH accredited Training Center (Training Center No. 1026)

Job Executed:

 Performed many Statutory Risk Assessment and Safety Audit more than 100 in a short span of our services in Pharmaceuticals, Paper, Cement, Sugar, Pesticide, Engineering, Textiles, Metal, Oil & Gas sectors etc

 Practical experience of carrying out Risk analysis, PHA, JSA and HAZOP.

 Quantitative Risk Assessment for Integrated largest Steel Process.

 HSE gap Analysis with accident investigation at Hindalco – Renukoot with comprehensive brain storming sessions with all the four Units in Aluminum business.

 A Comprehensive Process Safety Management Audit for Birla Copper, Dahej.

 Conducted Safety Training programs, seminars and workshops in various district of Gujarat States.

 Conducted Comprehensive 10 days Training workshops on Accident Prevention for Paper Industries.

 HSE Management System establishment projects at Chemical unit.

 Comprehensive HSE Global Architect Mapping & Reinforcing Capabilities for Zydus-Cadila Health Care Ltd., Ankleshwar, Dabhasa & Morai Unit.

 Comprehensive Safety System Improvement Project through BBS Approach at GAIL India Ltd.

 Conducted successfully, full scale mock drill of District Disaster Management Plans of three Major Districts of Gujarat State in collaboration with District Administrations.

 Basic fire design for Hydrants and Sprinklers System for many Industries.

Key services:

 Third Party Safety Audit by accredited Safety Auditor

 Process Safety Management

 Hazard & Operability Study (HAZOP study) / Process Hazard Analysis (PHA)

 Risk Assessment / Job Safety Analysis / HEMP

 Virtual Training Module for effective training i.e. Induction training Module

 Fire System design and installation & Fire load calculation as per the GFR-66A

 Factory Plan preparation and approval services

 Accident investigation and root cause analysis

 House-keeping system

 Specialized safety services for Chlorine, Ammonia and other hazardous chemical handling and storages.

 Preparation of Safety Manual and On-site / Off-site Emergency preparedness plan with gas dispersion modeling and its mock drills

 Legal Compliances Audit for HSEMS

 Development of Permit to work system, Accident Reporting and Investigation system, Management of Change System & IT enable systems.

 Facilitating in Design, Implementation and Updating of various management systems such as Occupational Health & Safety Management Systems as per OHSAS 18001:2007; Environmental Management Systems as per ISO 14001:2004; ISO 9001: 2008 and Integrated Management Systems (IMS) & other certifications.

 Specialized training program for competency building of internal auditor.

 OHS Training Institute approved by Director of Industrial Safety & Health – Gujarat State provides training on HSE Management Systems, Permit to Work System (PTW), Accident Reporting and Investigation, Near miss Incident reporting, Root Cause Analysis, Behavior Based Safety, Risk Assessment, Good Housekeeping, Fire protection system, Emergency Preparedness, Working at height, Working in confined space, Safety in construction industries, Safe Handling of chemicals, Personal Protective Equipments, SCBA Operation and Maintenance, customized training as per need and many more.

Our Valued Patrons

 Reliance Industries Ltd.  Cairn Energy Pty Ltd.  Indian Oil Corporation Ltd.

 Hindustan Petroleum Corporation Ltd.

 Bharat Petroleum Corporation Ltd.  Hazira LNG Pvt. Ltd. (Shell)  Petronet LNG Ltd.

 ONGC Petro Addition Ltd.  BASF India Ltd.

 Gujarat Gas Company Ltd.  Essar Steel India Ltd, Surat

 Hindalco Industries Ltd., (Unit Birla Copper)

 TATA Motors Limited – Sanand Plant  Grasim Industries Ltd.

 Indian Rayon (A Unit of Aditya Birla Nuvo Ltd.), Veraval, Gujarat

 Ultratech Cement Ltd., Jafrabad  Gujarat Chemicals Ports & Terminal

Company Ltd.  Asian Paints Ltd.

 Zydus- Cadila Health care Ltd.  Zydus- Cadila Pharmacetical Ltd.  Vardhman Acrylics Ltd., Jhagadia  SRF Limited, Dahej

 Lupin Limited, Ankleshwar  Glenmark Generics Limited Surat

 Torrent Power Ltd.  United Phosphorus Ltd.  Ritcher Themis Biocare, Vapi  Indofil Industries Limited, Dahej  Gujarat Fluorochemicals Ltd.,

Dahej

 Firmenich Aromatics Product Pvt. Ltd.

 Sanofi India Ltd

 Navin Fluorine International Ltd, Surat

 PEPSICO India Holdings Pvt. Ltd.  Anchor Electricals Pvt. Ltd.  Jubilant Infrastructure Ltd.

 Eurecat India Catalyst Services Pvt. Ltd.

 Ion Exchange (India) Ltd.  Aarti Industries Ltd.  Meghmani Organics Ltd.

 Gujarat Paper mill association- all Member Units

 Off Site Emergency Plan Prepared for Bharuch, Surat and Valsad District under Ministry of Labour and Welfare dept. GoG.

*We have provided services to many medium and large scale industrial units in India. Full list is available on our web page

Directors

1) Shankarbhai G. Patel (Director) QUALIFICATION:

 B. E. (Chemical)-M.S.University –Baroda,Gujrat

 Diploma in Industrial Engg. and Management-Technical Education Board, Gujrat

 PG Diploma in Management(AIMA)- All India Management Association, New Delhi

 Post Diploma in Industrial Safety-Technical Education Board, Gujarat

 Licentiate in Fire Insurance-Insurance Institute of India, Mumbai

 Diploma in Fire Insurance-Insurance Institute of India, Mumbai

TECHNICAL EXPERIENCE: (36 years) in the following organizations

 GM, AVP ,VP (Safety)- Reliance Industries Limited Hazira, Surat-1998-2012

 Sr. Manager (SHE)-Lupin Ltd. Ankleshwar: 1995-98

 Asst. Safety Officer, Safety Officer and Manager (Safety)- Gujarat State Fertilizers & Chemicals Ltd., Vadodara:1978-95

 Trainee Engineer- Gujarat State Fertilizers & Chemicals Ltd., Vadodara: 1976-78

KEY SKILLS

 HAZOP and PHA team leader

 Pyrophoric and Oxidizing chemicals process safety precautions.

 Health, Safety, Environment and Sustainable Development (HSE-SD) Management Systems development and implementation.

 Security Vulnerability Analysis.

 HSE Practices and Verification Scheme Development.

 HSE Critical Element (HSECE) performance standard development, suitability assessment and operational compliance reporting.

 Bowtie risk analysis, Task based Risk Assessment (TBRA).

 Quantitative Risk Assessment (QRA) and cost / benefit analysis.

 Fire and explosion, toxic hazard, smoke & gas detection systems.

 Independent critical review and due diligence assessment for HSE system / procedure.

 Total risk management for decision support.

 Human Factors Engineering Assessment (HFEA).

 Legislative compliance review.

 Design review for lifecycle safety, operability, maintainability, constructability and compliance at project stage itself.

 Operational procedures, inspection and maintenance system overhauling, program design for implementation.

 Training workshop development and facilitation.

 Evacuation, Escape and Rescue Analysis (EERA), Pre Incident Planning & Assessment (PIPA).

 Management of Change (Personnel).

 Failure mode, effect and consequence analysis (FMECA) and reliability assessment.

 Hazardous Area Classification (HAC).

TECHNICAL FACILITATION AND RELATED EXPERIENCE:

He has endeavored to search for opportunities to keep himself abreast to the latest development in Process Safety Profession by information search, value added interactions with Experts and participating in the focused seminars/symposiums at National & International levels. Some of them are as below: Asia-Pacific seminar on Industrial Safety & Health organized by Asian Productivity Organization at Taipei in Sept, 1990 (9 days). Country paper on “Safety Management in India” presented.

 Extensive Process Safety Management training at BASF Plant, Antwerp in 1992 (21 days).

 Biennial Conference of International Association on Water Quality (IAWQ) at Singapore in 1996 (6 days).

 Lead HAZOP team as a Chairman for numerous projects at Reliance Industries Ltd. during 2001 to 2010.

 Improving Safety through Incident Investigation conducted by DuPont at Mumbai in Sept, 2003.

 Balanced score card strategy implementation for Safety conducted by National Safety Council, USA at San Diego, California in Nov, 2006.

 Emotional Intelligence for Management Effectiveness conducted by XLRI, Jamshedpur at Hazira in Sept, 2006 (6 days).

2) M.A. Bhootaka (Director) QUALIFICATION:

 B. E. (Mechanical) From L. D. Engineering College – Ahmedabad

 LL.B. (General)- South Gujarat University, Surat

 LL.B. (Special)- South Gujarat University, Surat

 L.L.M. from V T Choksi law college, Surat

 NEBOSH- IGC

TECHNICAL EXPERIENCE: (30 years) in the following organizations

 Joint Director Ind. Safety & Health – Director of Ind. Safety & Health, Labour & Employment Dept. Gujarat State :2010-11

 Incharge Joint Director Ind. Safety & Health – Director of Ind. Safety & Health, Labour & Employment Dept. Gujarat State :2008-10

 Senior Inspector of Factories – Director of Ind. Safety & Health, Labour & Employment Dept. Gujarat State :2003-10

 Junior Inspector of Factories – Director of Ind. Safety & Health, Labour & Employment Dept. Gujarat State :1991-03

 Inspector of Notified Factories – Director of Ind. Safety & Health, Labour & Employment Dept. Gujarat State :1982-91

 Asst. Engineer, Class-II- B&C Mechanical Sub Division, Surendranagar (Gujarat):1981-82

PROSAFE PROCESS

ENGINEERING PVT LTD has a

capability to

Design customized HSE architect to achieve zero

incident work place.

Core Strength of the Company is to integrate

Process Safety with Process Engineering.

Competency in Training in all facets of HSE and

Fire engineering for all Levels of the Organization