Complex engineering objects construction using Multi-D innovative technology

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Complex engineering

objects construction using

Multi-D innovative

technology

Interregional Knowledge Management Workshop on Life Cycle Management of Design Basis Information —

Issues, Challenges, Approaches

28 October -1 November 2013, Vienna, Austria Alexey Agafonov, JSC “NIAEP”

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In 2011 NIAEP celebrated 60-th anniversary More than 7000 employees

Projects in 14 countries worldwide

More than 20 NPP units on different stages of life cycle

NIAEP-ASE Integrated Company

Our Values

Established in 2012

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Potential Market of NPP

Projects Abroad

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Multi-D technology is an integrated innovative project

management system for a construction of complex

engineering objects based on a construction process

simulation using an intellectual 3D model

Multi-D technology includes:

• The unified schedule of E+P+C

• The schedule of loading of human resources, machines & mechanisms • The budget of expenses and the income integrated with the schedule • 3D model

• Multi-D model

• Weekly-daily tasks (with 4th level schedules)

• Control system of interaction of Customer-EPC(m) company - Contractors • Change and configuration management system

Multi-D Technology.

Definition

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Global storage of UIM Change management Configuration management Data visualization Portal WDT Universal integrator of CAD Data AVEVA Bentley Systems Dassault Systemes INTERGRAP H CADx

Options of field engineering

V isua l m o d e lin g stu d io S e lf -se rv ice kiosks E q u ipm e n t bar co d in g Hum a n r e so u rce m a n a g e m e n t (R FID) E q u ipm e n t a rr iv a ls B u ild ing m o n ito ri n g (lase r sca n n ing ) D o cu m e n ts b a rcod in g Cha in of h e lp Change requests

Modeling and optimization of construction process

Labor

productivity norm database

Actual data feedback from a construction site Unified Information Model Repository Virtual building – Multi-D design Siemens

Multi-D technology.

Target architecture

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From IAEA-TECDOC-1335 Configuration management in nuclear power plants

Configuration management (CM) The process of identifying and documenting the characteristics of a facility’s structures, systems and components (including computer systems and software), and of ensuring that changes to these characteristics are properly developed, assessed, approved, issued, implemented, verified, recorded and incorporated into the facility documentation.

CM equilibrium

Configuration

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From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant Configuration Management

Configuration management (CM) The process of identifying and documenting the characteristics of a facility’s structures, systems and components (including computer systems and software), and of ensuring that changes to these characteristics are properly incorporated into the facility documentation.

in addition to the supporting facility configuration information programmes depicted in Figure 1, operational configuration, maintenance, and training information are also important components.

Configuration

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Configuration

Management Principles

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Figure 4 illustrates the concept of a data ‘hub’ (i.e. central data source). This hub is utilized to store data and establish key data relationships (such as equipment to documents) which are then utilized in CM and design basis process, as well as other related nuclear power plant processes. The data hub illustrates the primary elements of a CM solution, and the fact that key relationships must be established to connect these elements to each other in a useful manner.

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9 “A properly designed and developed CM IT solution will have the following major attributes and positive effects of nuclear power plant management and operation:

⎯ single, unified data repository

⎯ temporal and cardinal links between plant data to create an nuclear power plant ‘content and change history’ and design basis repository

….”

“The CM IT solution, when complete, should meet the following general functional attributes in order to fully support the CM mission:

…

-CM is identified as the integrating methodology for creating, maintaining, publishing and recording the nuclear power plant design basis

-Core CM data repositories for the master equipment list, document control, design change, work management and materials management are in place”

Configuration

Management Principles

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“An important objective of a configuration management programme is to ensure that accurate

information consistent with the physical and operational characteristics of the power plant is available in a timely manner for making safe, knowledgeable, and cost effective decisions with confidence.”

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Asset Lifecycle Management Engineering Review and collision detection

Visual planning and simulation Work instructions Virtual training Multi Physics Simulation, Optimization

Digital Plant Asset Management Capital Project Management Construction Operation Maintenance Physics Simulation Analysis Safety Support Decommissioning Civil Design Equipment Design Fluidic Design Electrical Design Procurement

Planning

Unified IM*

Unified Information Model

…

* Should be based on open standards like ISO 15926 Unified Information Model Repository Uni v ersal i ntegrator of CAD data

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CONSTRUCTION As-built documentation «As designed» baseline «As built» baseline «As developed» micro baselines Working documentation DESIGN

UIM Based Change and

Configuration Management

Technical project … OPERATION & MAINTAINCE DESIGN AS A PRACTICE

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CAx

Repository

of UIM

Impact analysis using trace information to determine affected areas / disciplines Intersystem change workflow PDM PLM Other IT system Change request Change analysis by experts in affected areas/disciplines

!

Change is required Updated NPP configuration

UIM Based Change and

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Unified Industry-Specific

Nomenclature Catalogue of NPP

Equipment and Materials



Equipment and materials classifier

more than 2000 types of products of all NPP systems



Database of suppliers and manufacturers

more than 630 companies



Design and technical documentation

more than 20 000 files



3D models

more than 20 000 unique 3D models



Price

for more than 56 000 cards of the equipment



Suppliers quality data

for more than 2500 units of equipment Based on DS ENOVIA

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 Construction simulation is done before entering the site

 Multi-D project can be used to generate information for site work execution program and weekly-daily tasks for contractors

 The history of required optimal labor norms for different construction operations

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 Provides tracking during along the whole life cycle of an equipment

 Reduces the time of decision making thanks to coherence and

synchronization of equipment information during design, delivery, storages and installation

 Improves the efficiency of warehouse management by reducing the

processing time

Procurement and Supply.

Equipment Barcoding

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 Simplify making operational decisions in the area of the number of workers at the construction site

 Control of the number of workers on a construction site

 Provides electronic timesheet

Human Resources Management

Using RFID Tags

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 Helps to define the amount of work by a visual analysis of the object

 Serves pre-installation layout of equipment and materials (for open-top method) & other types of installation preparations

 Allow to work with collisions between different disciplines identified during the construction

 Supports operation & maintenance simulation & training

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Portal - Monitoring and

Operational Management of

Capital Construction

Modules

 Analytics  Schedules

 Order and issue tracking

 Cost management

 Procurement management

 Weekly-daily tasks

 Archive of design and estimate documentation

 Equipment arrivals

 Storage facilities

 Human Resources Management

 3D model

 3D model + spherical panorama

 Web-cameras

 Access to Information Systems

 …

Available in the office and on site (self-service kiosks)

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Multi-D Forum.

Life-cycle Management of complex

engineering objects

CONSTRUCTION DESIGN OPERATION

2011

Nizhny Novgorod

2012

Nizhny Novgorod

2013

Moscow 21 countries

More than 100 companies More than 500 participants 18 countries

More than 200 companies More than 650 participants 15 countries

More than 135 companies More than 350 participants

DECOMISSIONING

2014

MID OF JUNE

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The focus of the magazine - the exchange of experiences and the

development of competitive technologies of design, construction and

operation of complex engineering objects.

The magazine is bilingual (Russian/English).

We you to become authors in the magazine!

Magazine

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Complex engineering objects construction using Multi-D innovative technology