Machinery & Production Equipment

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Machinery & Production Equipment

1. Machining

Machining of sophisticated machine parts especially from stainless steel, aluminum and copper with dimensions from 20 to 3000 mm.

CNC – Combined milling-turning-machines Machining range (mm)

Length Width Vertical

1 Milling-turning center Deckel Maho DMC 200 FD

Pallet pool with total 5 pallets (Ø 1850 mm) High-speed spindle 10,000 rpm

Magazine for 180 tools

Simultaneous 5-axis-machining

1800 2000 1100

1 Milling-turning center Mandelli 8 U/T

Pallet pool with total 6 pallets (1000x1000 mm) Magazine for 200 tools

1400 1150 1100

4 Turning-drilling-milling center Voest M30G

Lathe chuck machining (no stationary support) With tail spindle, tool system KM40

Max. turning diameter Ø 250 mm Magazine for 48 tools

800 420 80

1 Turning-milling center Voest M60G

Lathe chuck machining (no stationary support) With tail spindle, tool system KM63

Max. turning diameter Ø 500 mm Magazine for 80 tools

2000 670 300

CNC – Milling Machining range (mm)

Length Width Vertical

1 Milling machine Pama FMC 130

- 2 pallets (1600x1600 mm) - 2 pallets (2000x2000 mm) - 1 pallet (3000x3000 mm) - Magazine for 220 tools

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1 Milling machine Pama AT 130/3 Clamping area 2000x1600 mm

3500 750 2350

1 Milling machine Pama AT 130

Clamping area 1550x1350 mm

2050 750 1950

1 Milling center Deckel Maho MC – 600 U

2 pallets (630x500 mm) Magazine for 120 tools

Simultaneous 5-axis machining

660 600 500

1 Milling center Deckel Maho DMU 70 eVolution

Clamping area 700x 500 mm High-speed spindle 18,000 rpm Magazine for 92 tools

750 600 520

1 Milling center Deckel Maho DMU 100-T

Clamping area 1500x800 mm / Ø 800 mm High-speed spindle 12,000 rpm

1080 710 400

2 Milling centers Deckel Maho DMC 60-U

Pallet pool with total 48 pallets (630x500 mm) High-speed spindle 18,000 rpm

Simultaneous 5-axis-machining 600 700 600 CNC – Turning Machining range (mm) Ø Length 2 Universal lathes Gildemeister CTX 400 205 600 1 Universal lathe Gildemeister CTX 600 420 1000 1 Universal lathe Böhringer DUS 560 (cycle control) 500 1000

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Conventional Turning

Machining range (mm)

Ø Length

2 Lathes Schaublin 102 –N – VM 200 450

1 Lathe Oerlikon Böhringer VDF DUE 560 520 1000

1 Lathe VDF 500 1500

Conventional Drilling

Machining range (mm)

Ø Depth

1 Column drill Webo 75 400

1 Column drill Otto Müller 25 150

Raw Material Sawing Machining range (mm)

Vertical Width

1 Band saw machine Brown S.N. 270 + AP 750 210 210

1 Fully automatic band saw Kasto HBM 360 360 360

Sheet metal work Machining range (mm)

1 Circular form bending machine Ø 50 mm max. shell width 300

1 Circular form bending machine Ø120 mm max. shell width 1000

1 Mechanical press brake max. 3000

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Economical and secure jointing of stainless steel, aluminum and copper guaranteed by professional preparation of the joint faces.

Welding

20 TIG welding units WIG < 450 A

3 MIG welding units MIG / MAG < 400 A

1 Plasma welding unit < 100 A

1 Longitudinal seam robot

For seams up to 3000 mm length

< 400 A

2 Cranes 5'000 kg

Various alignment and clamping plates up to 3000 X 3000 mm

2 WIG – orbital welding systems < Ø20 mm

Vacuum annealing and vacuum brazing

Usable range (mm)

Ø Length

1 vacuum oven MOV 1600 900 900

Flame brazing

Autogenous equipment, conventional

HF – Brazing

HF brazing generator HF 15 workpiece dimensions by

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Workspace (mm)

Height Width Length

1 Washing machine Amsonic 3380 3200 Ø 4500

1 Washing machine Gfo 1680 2150 2150

1 Shot blasting unit 3000 2900 3000 5500

2 Shot blasting units 800 500 600 800

2 Aluminum oxide (pure corundum) blasting units 500 600 800

1 Laser marker Vector Mark Com. 1064 nm 380 350 700

4. Assembly

Clean assembly areas for subassemblies up to complete turn-key systems with emphasis in mecatronics and pneumatics. Special infrastructure and know-how for the requirements of high-vacuum technology and the IT industry. Prototypes to medium-sized batches.

Customized testing and packing.

Assembly area 1 (bigger assemblies / systems) approx. 1000 m2

Crane capacity 10,000 kg

Assembling area 2 (smaller assemblies) ca.1500 m2

Crane capacity 6,000 kg

In both assembling areas:

Dust-free assembly rooms with individual cleanness fields Air is filtered five times per hour

Testing methods: -Vacuum leak test with Helium

-Final pressure test

-Residual gas analyses with quadrupole mass spectrometer -Electrical system tests

-Magnetic field test -Water flow measurement

up to 10-10 mbar

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1. Air-conditioned Measuring Room Class 2 VDI/VDE 2627 Surface 200 m2

Equipment: 3-Coordinate Measuring Machine

HEXAGON Global Advantage

Accuracy:

MPE (µm) = 4.5+(L/200)

Sensing device: Renishaw SP600 Software: PC-DMIS

Data exchange:

VDAS,IGES,DXF,DWG,STEP,XYZ IJK, SAT,STL,DES

3-Coordinate Measuring Machine

Brown & Sharpe DEA Scirocco

Accuracy:

E (µm) = 3.8+4.5x(L/1000)

2000 X 4000 X 1500 mm

1500 x 1000 x 900mm

3-Coordinate Measuring Machine

Tesa Gage 2000

Accuracy :

E (µm) = 4.0+L/200

410 X 510 X 460 mm

Equipment: Vertical measuring column

Tesa Micro Hite

with granite surface plate

Portable CCM FaroArm Platinum

Accuracy: ± 0.02 mm Measuring range

Portable CCM FaroArm Platinum

Accuracy: ± 0.013 mm Measuring range

Calibration and high-precision measuring device

Mahr 828

Accuracy: ± 0.001 mm

Portable Surface Measurement

device Diavite

Profile Projector Mitutoyo

900 mm 1500 X 2000 mm Ø2400 mm Ø1200 mm 200 mm

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For CNC-Programming SAT-, IGES-, STEP, STL, DXF Files

To plot: PDF, JPG, TIF

To plot: on request DXF, DWG, POSTSCRIPT

7. Investitionen 2007/2008

Turning-Milling-Drilling Center VoestMillturn MG-40G:

With tail spindel Parts with diameter Ø 450mm

Investment 2007

Komplettbearbeit. Voest Millturn M65:

Turning-Milling-Drilling Center with stationary support and tail stock Parts with diameter Ø 680mm

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2 Waldrich MultiTec 3000 HC und 4000 HC

Milling & Drilling Center with

Masterhead-Konzept and Linearpalettenpool Designed for massiv cutting in Aluminium Parts up to length 4000mm

Investment: End 2008

Mandelli SPARK 1600X

Milling Center with Masterhead-Konzept

Designed for massiv cutting of Aluminium 6 Palettes, parts with sizes up to 1500mm