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INTEGRATED CCS CHAIN ON OXYCOMBUSTION. Dominique Copin Coordinator CCS

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(1)

LACQ PROJECT: MAIN RESULTS OF AN

LACQ PROJECT: MAIN RESULTS OF AN

INTEGRATED CCS CHAIN ON

OXYCOMBUSTION

(2)

CCS PILOT, LACQ, FRANCE

CONTENTS

Pilot project overview

Pilot project overview

Surface operational feedback

Transport and subsurface operational feedback

p

p

Conclusions

(3)

CCS PILOT, LACQ, FRANCE

PILOT PROJECT OVERVIEW

(4)

PROJECT DESCRIPTION

Lacq site

A Full industrial integrated chain : 1st In Europe testing the Oxy-combustion technology on a 30MWth Gas boiler

30MWth Gas boiler.

Budget : CAPEX 60 M Euros

Financial Investment Decision end of 2006

First CO2 capture: July 3rd, 2009

First CO2 injection in Rousse reservoir: January 8th 2010

5 km City of PAU

TRANSPORT: 27km long pipe from Lacq to Rousse

8 , 2010

End of injection:15th March 2013 (more than 50 kt CO2 captured and injected)

P t i j ti b ti i d 3 t ti

Saint-Lacq

5 km y

Rousse

Post-injection observation period: 3 years starting 15th March 2013 Pont d’As Faust Existing right of way Rousse-1 injection well 27bar d As
(5)

PROJECT OBJECTIVES

To demonstrate the technical feasibility and reliability of an integrated onshore

Carbone Capture and Storage scheme for steam production.

To acquire operational experience and data to up-scale the oxy-combustion

technology from pilot (30MWth) to industrial scale (200MWth)

technology from pilot (30MWth) to industrial scale (200MWth).

To develop geological storage qualification methodologies.

To develop geological storage qualification methodologies.

To develop monitoring methodologies on site to prepare future larger scale

long term onshore storage projects (micro seismic monitoring, environmental

monitoring

…).

Acquire expertise and reduce costs for future industrial deployment

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A COMPLETE INDUSTRIAL CHAIN

CO2injection CO2transport CO2capture Natural Gas

production

Compression

Lacq

gas treatment plant Commercial gas Utilities Boiler oxycombustion CO2 Transportation Compression 8 CO2 injection 9 3 4 y 5 7

CO2storage 4500 m Natural gas

Steam Purification / CO2 dehydration Compression Oxygen Production Unit

Natural gas inlet

2

CO2

6 10

Rousse reservoir

Lacq gas production

1

4000 m Rousse reservoir

Industrial scale:

6

6 Lacq deep gas reservoir

1

Industrial scale:

30MW

th

oxycombustion

(7)

CCS PILOT, LACQ, FRANCE

SURFACE DESCRIPTION AND

OPERATIONAL FEEDBACK

OPERATIONAL FEEDBACK

(8)

PILOT TECHNICAL DESCRIPTION

Air separation unit Oxy-combustion Boiler Direct Contact Cooler

Cryogenic unit (Air Liquide)

O2: 240 t/d

Existing 1957 boiler revamped by Alstom to oxy-combustion boiler. Oxyburners developed by Air Liquide

Cooling of flue gases

From to 200°C to 30°C

O2 : 240 t/d

(30 MWth, 40 t/h steam @ 60b, 450°C)

Drying Unit Wet CO2 compressor

Transport and Storage

Outlet : < 20 ppm of water From 1barg to 27 barg

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PILOT PLANT OVERVIEW

Stack Dryers Commercial HP Steam to Plant network Compressor y Gas Oxygen

30MW

th

OxyBoiler

Flue Gas L/G separator(s)

OxyBoiler

Recycle

Air

Direct Contact Cooler

Lacq Site Compressor 27 km long Pipe Well Head

Range

ASU

Compressor Rousse Site

Range

CO2 90 – 93 %vol O2 5 – 7 %vol N2 1 – 3 %vol Depleted Gas Reservoir Site N2 1 3 %vol Ar 1 %vol NOx <0,1 % vol H2O, CO < 10 ppm vol
(10)

SURFACE OPERATIONAL MAIN RESULTS

Air Liquide ASU

 Design capacity of 240 t/day O2 (99.5%vol purity)  No issue

Air boiler retroffited to Oxy-combustion (4x8 MWth oxy-burners + FG Recycle )

 No issue

Direct Contact Cooler : cooldown the flue gas from 220°C to 30°C

 No issue

Air Liquide Molecular Sieves Driers (Spec at 10 ppm of water) No issue

Air Liquide Molecular Sieves Driers (Spec. at 10 ppm of water) No issue

Lacq compressor (3 Stage reciprocating compressor 1 MW)

Corrosion issues recorded during start-up (nitric acid attack on third Corrosion issues recorded during start-up (nitric acid attack on third compressor stage) solved by :

- Lower cooling at DCC unit (30°C instead of 50°C) - Slight increase of the suction temperature

- Recycling dry CO2 at the inlet of compressor - Recycling dry CO2 at the inlet of compressor - Improvement of gas/liquid inter stage separators  No more issue

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CCS PILOT, LACQ, FRANCE

TRANSPORT AND SUB-SURFACE

DESCRIPTION AND OPERATIONAL

C

FEEDBACK

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TRANSPORT AND STORAGE

Capture

Rousse compressor Rousse storage RSE-1 injection well head

Pinlet: 27bar Poutlet: 51bar Depleted gas reservoir

@ 4500m/GL

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CO

2

TRANSPORT FROM LACQ TO ROUSSE

CO2 is transported in gas phase at 27bar max

• 27 km long existing carbon steel pipe (Ø 8" / 12" )

• 27 km long existing carbon steel pipe (Ø 8 / 12 )

• Dry CO2 rich stream avoids corrosion

No issue
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RESERVOIR STORAGE

Tertiary

Mano storage

Single well

Tertiary

Single well

Depleted Gas

480

30

80 bar

Upper Cretaceous

4500 m depth

3% porosity

Low Cretaceous

K

m

< 1 mD

K

f

~ 5 mD

150°C

Major Issues

Historical behaviour

Pilot requirement

Storage Capacity

910 MSm

3

produced

90 kT CO

2

~ 50 MSm

3

Injectivity

300 kSm

3

/day (prod)

50 kSm

3

/day

Cap rock integrit

480 bar initial press re

100 bar inj press re

Cap rock integrity

480 bar initial pressure

100 bar inj. pressure

(15)

ROUSSE WELL SPECIFIC COMPLETION

4 Pressure and Temperature sensors

Objectives :

 Pressure loss models calibration

 Reservoir models calibration

 Monitoring of the well injectivity

3 Micro seismic sensors

3 Micro-seismic sensors

Objectives

 To assess the impact of the injection near the p j wellbore

Top reservoir @ 4540m

(16)

SURFACE MICROSEISMIC SENSORS

Microseismic equipment installed in 7 shallow wells (TD: 200m/GL):

 6 wells on a 2km radius circle around the injection well;

 1 well on the injection site.

One seismometer for natural seismicityy

Online information transmitted continously to a control center

In case of magnitude > 3, the injection is stopped

Events localized at +/- 250 m/magnitude - 1

Shallow well

(17)

ENVIRONMENTAL MONITORING:

SOIL GAS, WATER, FAUNA & FLORA

Soil gas (35): CO2 and CH4 concentration and flux. C

isotopy. Inert gas. Autumn and winter.

30km

City of PAU

Perched aquifer ( 4 springs) : Chemical and mineral

content, every 6 months.

Indicators: pH, conductivity, carbonates, bicarbonates.

Shallow and deep saline aquifers sampled at selected

existing water wells (drinking water supply of Pau). Monitoring as for perched aquifer.

Surface water (5 small rivers): Standardized

bio-RSE-1 Surface water (5 small rivers): Standardized

bio-indicators (diatoms and benthic macro invertebrates) and chemical and mineral content. Every 6 months.

Fauna and Flora: Annual inventory of:

• Flora of representative ecosystems (33 sites)

• Several amphibians and insects species (50 sites).

1 km

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CUMULATIVE INJECTED CO2

Q

Quantité globale injectée au 15 Mars 2013 : 51000 Tonnes

Change of cylinder on the Lacq compressor

Cumulative injected CO2 at 03/15/2013: 51 k Tons

Tests oxy 200 MWth q p Tests oxy 200 MWth

Average rate110 t/d

njected (t) njected (t) Work-over RSE1 + modifications of the

separators Cumul CO2

i

Cumul CO2

i

Corrosion remediations

CO2 injection rate CO2 injection rate

The gas injected in Rousse contains about 92 %weight of CO2

(19)

SUB-SURFACE FEEDBACK MONITORING

Bottom hole P measurement

BHP measurement BHP Maxi case Period of Mano single production

(20)

St ti i i i i d t CO i j ti Th i i i

SUB-SURFACE FEEDBACK MONITORING:

FOCUS ON THE PILOT PERIOD

Static reservoir pressure is increasing due to CO2 injection. The reservoir pressure increase is as per the predictive model.

Long term wiseg

CO2 accumulates in low points of the reservoir, and CH4 rich gas flows back up below the cap rock

CO2 remains primarily in the gas phase (minor dissolution / mineralization)

(21)

INJECTIVITY INDEX JANUARY 2010 TO JULY 2012 FEEDBACK

There is no evidence of increasing or decreasing injectivity index

In line with geochemistry studies , no modification of reservoir matrix

85 75 80 85 m NM 60 65 70 n @4229 m 50 55 60 Pressio n 40 45

janvier-10 mai-10 août-10 décembre-10 avril-11 août-11 décembre-11 avril-12

(22)

MICROSEISMIC MONITORING

Integrity objective : very low micro-seismic

activity : only three events located at the vicinity of the injection ell b the s rface eq ipment

the injection well by the surface equipment : -1.1 < M < -0.3

Regarding micro-seismic events detected by the deep seismic array since April 2011 :

-Localisation studies on goingLocalisation studies on going -Sources to be defined (depletion,

pyrénées, injection..NO baseline available) -Very good sensitivity : -3.1 < M < -1.4 Rousse

France

30km

No incidence on reservoir integrity (fully in Spain

No incidence on reservoir integrity (fully in agreement with geomechanical studies)

(23)

ENVIRONMENTAL MONITORING: FAUNA

44 l ti f A hibi

33 l ti f I t

44 locations for Amphibians

Baseline: June and July 2009

33 locations for Insects

Baseline: June and July 2009No deviation from Baseline surveys in 2009

No deviation from Baseline surveys in 2009

(24)

CCS PILOT, LACQ, FRANCE

CONCLUSIONS

(25)

Obj ti 1 Th t h i l f ibilit d li bilit f i t t d h C b

CONCLUSIONS

Objective 1 : The technical feasibility and reliability of an integrated onshore Carbon Capture and Storage scheme for steam production at a reduced scale has been proved. Objective 2 : Operational experience and data to up-scale the oxy-combustion

Objective 2 : Operational experience and data to up-scale the oxy-combustion

technology from pilot (30MWth) to industrial scale (200MWth) are acquired. For CO2 from combustion in O&G sector, current cost evaluations for capture units of industrial size are still high

size are still high.

Objective 3 : Reservoir and well performance are in line with the models. The demonstration of the site integrity and absence of environmental impact is done.

Objective 4 : The monitoring program deployed at Rousse is very large and innovative. New tools have been successfully tested. The “optimal” long term post-injection

it i l i ll d t h i ll i bl i b i d fi d b d i k

monitoring plan economically and technically viable is being defined based on risk analysis update. It will have to be validated by French Administration.

Positive public perception : “Transparency” in communication with local communitiesPositive public perception : Transparency in communication with local communities

is one of the key factor to reach the public acceptance. It remains a permanent “concern” to be taken into account during the whole life of a CCS experimentation

(26)

CCS PILOT, LACQ, FRANCE

THANK YOU FOR YOUR ATTENTION

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