Prepare the following tools before the installation:
Installing the Cabinet
Installing the Cabinet on the Rack of Storage Batteries
According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of storage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabinet on the BTS cabinet. The cabinet must be installed at the place which no more than 3m distance from the DC load.
Move the cabinet to the installation position on the rack of storage batteries.
1
Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the rack of storage batteries.
2 3
Install the rack-mounting ears to the cabinet.
Socket wrench Torque wrench
Installing the Cabinet on the Rack of Storage Batteries Directly
According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of storage batteries directly, installing the cabinet on the rack of storage batteries using conversion board.
Ф12 drill bit
Flat-head screwdriver
(M3M4) Adjustable wrench
Key to cabinet Percussion drill
Wire stripper Ratchet crimp tool Diagonal pliers Paint brush
Nylon tie
Multimeter
Insulating tape Marking pen Vacuum cleaner Hydraulic pliers Insulating handle Electric knife
Heat gun Phillips screwdriver (M3M4) A-shaped ladder (2 m) Rack-mounting ears Operation side 1
Fix the bolts into the holes and fasten the bolts.
4
Installing the Cabinet on the Conversion Board
Install the conversion board on the rack of storage batteries.
1 2
Install the rack-mounting ears to the cabinet.
NOTE
The layout of installation holes on the rack of storage bat-teries varies with the rack model. Align the first bolt hole on the base with the bolt hole on the storage rack, and then install other bolts in the proper holes.
Ф8×20 mm (4pcs) 1 2 Ф10×25 mm (4pcs) Rack-mounting ears Operation side
Installing the Cabinet on the Ground
单位：mm
确认机柜安装位置，用粉笔标出打孔位置。
Determine the installation position of the cabinet, and then mark the positions of the holes to be drilled with a marking pen.
1
Ф8×20 mm (4pcs)
Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the conversion board.
3
Fix the bolts into the holes and fasten the bolts.
4 Unit: mm Cabinet outline 316 450 Installation hole 4- 10 1 2 Ф10×25 mm (4pcs) Rack-mounting ears Operation side
单位：mm
确认机柜安装位置，用粉笔标出打孔位置。
Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) the expansion bolts.
2
Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.
3 Unit：mm 52-60 12 Ф8×60 mm (4pcs) Nut Spring washer Flat washer Expansion tube Expansion trough Cone-head bolt Installation hole Rack-mounting ears
Installing the Cabinet on the 19-inch Open Rack (IMU)
单位：mm
确认机柜安装位置，用粉笔标出打孔位置。
Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears. install direction faces the front of the cabinet
1
Determine the installation position of the cabinet on the 19-inch open rack, and then install the Ф6 floating nuts at the holes for bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must be determined according to the stature of installation personnel and installation requirements.
2
Floating nut
3
Side of the cabinet
单位：mm
确认机柜安装位置，用粉笔标出打孔位置。
Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.
4
CAUTION
A minimum of three persons are required for safe installation on the 19-inch open rack. Otherwise, the cabinet may fall and cause injury.
Ф6×12 mm (4pcs)
Installing the Cabinet on the BTS Cabinet
1
Install the conversion board on BTS cabinet.
2 Install the rack-mounting ears to the cabinet.
Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt holes on the conversion board.
3
Fix the bolts into the holes and fasten the bolts.
4 1 Rack-mounting ears Operation side 2 Ф10×25 mm (2pcs) Ф6×12 mm (4pcs) Ф6×12 mm (4pcs)
Installing Sensor
Installing indoor temperature and humidity sensor.
1
Indoor temperature and humidity sensor
Indoor temperature and humidity sensor
Main equipment
60 mm
M4 X 35
Expansion Bolt Shelter
Installing battery temperature sensor.
2
Connect to battery
Installing the PGND Cables
Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.
1
Lead the PGND cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.
2
DC output positive wiring busbar
Load power-off MCB Transfer copper bar
Monitoring module Negative pole of the battery The protection MCB on the battery
AC input MCB
Rectifier module Earthing busbar of the cabinet
AC surge protector DC output positive wiring busbar
Load power-off fuse Transfer copper bar
Monitoring module Negative pole of the battery The protection MCB on the battery
AC input MCB
Rectifier module Earthing busbar of the cabinet
AC surge protector Cover plate
NOTE
Please installing the cabinet according to actual conditions: load power-off tributary using fuse, load power-off tributary using MCB.
Load power-off tributary using fuse
Connect the PGND cables to the earthing busbar.
3
Bind the PGND cables.
4
4 4
3
3
The earthing busbar
Use an insulating handle to remove battery fuses and load power-off fuses.
5
Use an insulating handle to remove battery fuses and set the load power-off MCB to OFF .
CAUTION
The PGND cables, AC cables, DC cables, signal cables, and communication cables must be bound separately.
4 4
3
3
The earthing busbar
Load power-off tributary using fuse
Load power-off tributary using MCB
Load power-off tributary using fuse
Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.
1
According to the actual installation requirements, use a flat-head screwdriver to prop up the white contact plates to have the metal dome sheets in the ports spring up. Insert the dry contact signal cable into the dry contact points, and pull out the screwdriver to fasten the signal cable.
2
Installing the Dry Contact Signal Cables
and Communication Cables (Optional)
NOTE
1. The use of the dry contact signal cables and communication cables is scenario-specific.According to actual requirements, determine the dry contact signal cables and communication cables to be installed before installation.
2. Functions of dry contact points.
J13, J14, J4-J10 are nine dry contact sockets on the monitoring back plane. Status, Status1, Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays.NC represents constant-disabled port and NO represents constant-enabled port.By default, the output of the dry contact is set to OFF.
White contact plate Dry contact point
1 2
Alarm Type Default Function Description
AC power-off alarm
DC input overvoltage and undervoltage Power supply system fault alarm Surge protector failure alarm Fuse disconnection alarm Battery protection
Standby dry contact output 1 Control for the diesel generator 1 Control for the diesel generator 2 Detection for the running status of the diesel generator Detection for the start/stop control signals of diesel generator 1 Detection for the start/stop control signals of diesel generator 2
AC input power-cut alarm port (AC Fail) DC input undervoltage alarm port (DC Low) Rectifier module fault alarm port (PSU Fail) Surge protector alarm port (SPD Fail) Fuse disconnection alarm port (Fuse Alarm)
Battery low-voltage isolation disconnection alarm port (Batt.LVD) Reserved dry contact 1 (Reserve 1)
Port for starting and stopping the Generator 1
Port for detecting the running status of the diesel generator Port for starting and stopping the Generator 2
Port for detecting the start.stop signals of diesel generator 1 Port for detecting the start.stop signals of diesel generator 2 ALM1 ALM2 ALM3 ALM4 ALM5 ALM6 ALM7 Ctrl1 Ctrl2 Status Status1 Status2 1 2
According to the actual installation requirements, insert the communication cables into the RJ45 ports on the monitoring backplane.
3
Bind the dry contact signal cables and communication cables on the cable window separately, and then route all the cables to the distribution frame.
5
Installing the DC Output Cables
Insert the –48 V DC output cable into the output port on the battery protection MCB.
1
Loosen the bolt on the top of the load power-off fuse, connect the –48 V output cable to the bolt, use torque wrench to tighten the bolt, force moment as 10 Nm.
2
Connect the 0 V output cable to the DC output positive wiring busbar.
3
Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.
4
Load power-off tributary using fuse
DC output distribution can be customized.
Load power-off tributary using fuse
Communication cable
1 2
According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery temperature sensor signal cable.
4
Indoor temperature
Insert the –48 V DC output cable into the output port on the battery protection MCB.
1
Connect the 0 V output cable to the DC output positive wiring busbar.
2
Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.
3
Load power-off tributary using fuse
机柜负载下电支路采用熔丝
Load power-off tributary using MCB
1
2
CAUTION
1. The force moment of tightening the bolt must less than 10 Nm. 2. The signal cables must be installed in the front of the –48 V cables.
1
2
Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.
2
Connect the of the storage battery to the DC output positive wiring busbar.
1
Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.
3
Installing the Power Cables of the Storage Battery
Load power-off tributary using fuse
Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the –48 V input cables to the bolt, and use torque wrench to tighten the bolt, force moment as 10 Nm.
2
Connect the of the storage battery to the DC output positive wiring busbar.
1
Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable window.
3
Load power-off tributary using fuse
机柜负载下电支路采用熔丝
Load power-off tributary using fuse
Load power-off tributary using fuse
机柜负载下电支路采用熔丝
Load power-off tributary using MCB
1 2
BF1-
BF2-Battery negative-pole
Battery positive-pole CAUTION
1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the battery protection MCB is set to OFF. 2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.
3. The force moment of tightening the bolt must less than 10 Nm. 4. If only one group of batteries is connected ,it should be connected to BF1.
CAUTION
1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the battery protection MCB is set to OFF. 2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse wiring terminal, otherwise a short circuit may be caused.
3.The force moment of tightening the bolt must less than 10 Nm
4. If only one group of batteries is connected ,it should be connected to BF1.
1 2
BF1 BF2 BF1-
BF2-Battery negative-pole
The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways. Mode 1: To install the single-phase AC input lines, perform the following steps:
a) Connect the neutral line to the N-terminal.b) Install the copper bar on the AC input MCB. c) Connect live line to the copper bar.
1
Mode 2: To install the three-phase AC input lines, perform the following steps: a) Connect the neutral line to the N-terminal.
b) Connect the U-phase, V-phase, and W-phase lines to the AC input MCB.
机柜负载下电支路采用熔丝
AC input MCB using 3-pole MCB
机柜负载下电支路采用熔丝
AC input MCB using 4-pole MCB
To install the three-phase AC input lines, perform the following steps: Connect the N-phase, U-phase, V-phase, and W-phase lines to the AC input MCB.
U V W N
a b c
Input copper bar Live line
Neutral line N-terminal b a Neutral line N-terminal
Installing the AC Input Cables
Checks After the Installation
1Ensure that the cabinet and cables are secure.
According to the connecting diagram, ensure that the cables are installed properly by sight or with a multimeter and that the live line, earth line, and neutral line are not short-circuited.Ensure that the 0 V cable and –48 V cable are not short-circuited.
2
Insert the removed fuses into the corresponding positions.
3
1 2
电池正极
电池负极
BF1 BF2 BF1-
BF2-Scenario1: load power-off tributary using fuse.
Ensure that the AC input MCB and battery power-off MCB is set to ON.Check whether the MCBs and fuses are not dam-aged with a multimeter and replace the damdam-aged MCBs or fuses.
4
Ensure that the cabinet door is closed and locked.
6
Cut the cover plate of the cable window on the top of the cabinet according to the cabling conditions, and then place the cover plate back to its original position.
5
1 2
电池正极
电池负极
BF1- BF2-Scenario2: load power-off tributary using MCB.
Install the plastic protection plate.
2
Bind the AC input cable to the nearest bundling tie.
3
2 3
Cabling guide
-+ + -+
-+
-+
-+ -+The power cable of the storage battery DC output cable
PGND cable AC input cable
Dry contact signal cable
1 2 3 4 5
Battery temperature sensor
6 Temperature and humidity sensor signal cable
7 3 7 6 3 4 4 5 6 2 5 1 2
The scenario with Cabling Rack
NOTE
The AC input cables and signal cables must be bound and routed separately.
1 a a b c c Cutaway view： Cable
Rack Rack Rack
Cable Cable Cable
b
1 7
The scenario without Cabling Rack
-+ + -+-+
-
+
-
1 2 2 3 4 3 4 5 7 6 5 6 1 2 3 4 5 6 7The power cable of the storage battery DC output cable
PGND cable AC input cable
Dry contact signal cable Battery temperature sensor
Temperature and humidity sensor signal cable
-+
-+
NOTE
The AC input cables and signal cables must be bound and routed separately.
1 a a b c c Cutaway view： b 1 7
Power-on Testing
0
Set the parameters:
a
Conducting a power-on test
b
Setting the monitoring system
Power on TP48300/A power system.
Group and capacity of batteries.
1
Temp Alarm.
2
time and date.
3
NOTE
1. The position of the CPMU01 monitoring module, operating keyboard, and status indicator are shown in the following figure.
2. When the TP48300/A power system is working properly and communicate with the main equipment, the ALM indicator on the CPMU01 does not light and the RUN flash slowly. When the TP48300/A power system is working properly and the TP48300/A power system does not communicate with the main equipment, the ALM indicator on the CPMU01 does not work and the RUN indicator is ON.
When the TP48300/A power system has serious alarms, the ALM indicator on the CPMU01 is ON and the buzzer sounds. For details, see the TP48300/A power system Maintenance Guide.
3. When the system is in standby mode, press "↓" and "Enter" at the same time to reduce the contrast of the LCD or press "↑" and "Enter" at the same time to increase the contrast of the LCD.
4. Before setting the CPMU01 menu, press "↓" or "↑" to select options and configure values.Press "Enter" to enter the main menu when the system is standby. On the main menu, press "Enter" to view the submenu, and save the configuration by pressing "Enter" on the submenu.Press Cancel to undo the operation and return to the upper menu without saving the configuration.
5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button, and the main menu is displayed eight minutes later if you do not press any button.
6. -On the System Control interface, you can access the system with the user password, engineer password, or administrator password.3. On the Engineer Ad-vanced Setting interface, you can access the system with the engineer password or administrator password.The user password and engineer password are 0# and 11# respectively and can be reset on the menu.The administrator password is provided by Huawei.
CAUTION
Do not power on the DC load before the storage batteries parameter is correctly set on the CPMU01 , otherwise, it will cause damage to storage batteries.
NOTE
The number of the battery group can be set as 0, 1 or 2. Please set the number of the battery group and capacity according to actual configuration. If you face to the door, the fuse at the leftside is BF1- and the fuse at the rightside is BF2- .
1. If only one group of batteries is connected, please connect to BF1- , set the number of the battery group as 1, and set "battery capacity 1" according to actual configuration.
2. If two groups of batteries are connected, please separately connect to BF1- and BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to actual configuration.
3. If four groups of batteries are connected, two battery groups connect to BF1- and the other two battery groups connect to BF2- , set the number of the battery group as 2, and set "battery capacity 1", "battery capacity 2" according to total actual capacity of every two battery groups.
English 中 文 English 中 文 English 中 文 2008-08-06 53.6VDC 227VAC Load：0.2A Batt：0.0A 2008-08-06 53.6VDC 227VAC Load：0.2A Batt：0.0A 2008-08-06 53.6VDC 227VAC Load：0.2A Batt：0.0A Settings DC Settings Batt Settings AMB. Settings Settings DC Settings Batt Settings AMB. Settings Batt Settings Batt Selection LVD Setting Charge Batt Selection Batt String：1 Cap.1：400Ah Cap.2：0Ah Batt Selection Batt String：2 Cap.1：400Ah Cap.2：0Ah Batt Selection Batt String：2 Cap.1：400Ah Cap.2：0Ah Batt Selection Batt String：2 Cap.1：300Ah Cap.2：0Ah Batt Selection Batt String：2 Cap.1：300Ah Cap.2：0Ah Batt Selection Batt String：2 Cap.1：300Ah MAIN MENU Status Maintenance Settings MAIN MENU Status Maintenance Settings MAIN MENU Status Maintenance Settings Batt Settings Batt Test Temp coeff
Temp Comp Basis： Batt 1
Temp Comp： 80mV/ ℃
Low Temp Alarm： 0℃
High Temp Alarm： 50℃
Low Temp Alarm： 0℃
High Temp Alarm： 50℃ Setting System Settings Alarm Settings AC Settings Address：0 Text：English Comm Mode：Modem Band：9600 Date： 2008-08-08 Time： 09:10 Date： 2008-08-08 Time： 09:10 English 中 文 2008-08-06 53.6VDC 227VAC Load：0.2A Batt：0.0A MAIN MENU Status Maintenance Settings Setting System Settings Alarm Settings AC Settings Address：0 Text：English Comm Mode：Modem Band：9600 ENT ▼ ENT ▼ ENT ▼
ENT ▼or▼ ENT ▼or▼ ENT
ENT or ▼ ▼ ENT ▼ ENT ▼ ENT ▼ ENT ▼ ENT or ▼ ▼ ENT ▼ ENT or ▼ ▼ ENT ▼ ENT or ▼ ▼ ENT ▼ ENT ▼ ENT ▼ ENT ▼ ENT ▼ ENT ▼ ENT ENT ▼ ENT ▼ ENT ▼ ENT ENT ▼ ENT ENT ENT ENT or ▼ ▼ Load Shunt：Yes Pisp Contrast：3 System Type： TP48300/A ▼ ENT Load Shunt：Yes Pisp Contrast：3 System Type： TP48300/A
c
Monitoring Menu Structure
Appendix 1
Main menu
Running information System control Parameter setting
Module information
Current alarm
History alarm
Battery test result
Version disply Module ID Output voltage Output current Current limit Status Major alarm Minor alarm Alarm SN Alarm severity Alarm name Generation time Alarm SN Alarm severity Alarm name Generation time Alarm SN Alarm severity Alarm name Generation time End time Control Mode Start Modules 1-6 Automatic Manual Floating charging Password modification Parameter initialize Standard test Quick test End test Equalized charging On Off System parameter setting Address Language Communication on mode Baud rate Date Time Load current divider
Display contrast Engineer advanced setting System type Dormant permit Alarm parameter setting Alarm severity Alarm type Severity Alarm control parameter Alarm sound Clearing of history alarms Relay relate Digital alarm Alarm type Relate relay AC parameter setting Overvoltage Undervoltage DC parameter setting Overvoltage Undervoltage Battery parameter setting Environment parameter setting High limit Low limit High temperature Low temperature DG parameter setting Generator enable Output power DOD High-TEMP switch-off DG switch-on temperature DG switch-off temperature Air-conditioner parameter setting Type Power Appendix 2
d
CPMU01 Menu Reference
Appendix 2Main Menu Second-LevelMenu third-LevelMenu Fourth-LevelMenu Paremeter Value
Address 0
Text English
Comm Mode Modem
Band 9600
Date 2001-01-01
Time 00:00
Load Shunt Yes
Disp Contrast 3
Modify PWD None
Init Para No
System Type TP48300/A
System Setting Eng Setting Setting Charging parameter Battery parameter Power-off parameter Battery string Capacity Installation date Load power-off permit
Load power-off voltage Battery power-off permit Battery power-off voltage
Floating charging Equalized charging equalized charing period
Charging current limit Battery parameter setting
Battery test
Auto test
Short test
Auto test permit Start test period Test end voltage
Test time Test delay
Test end voltage Test time
Battery temperature factor
TEMP compensate basis TEMP compensate factor High-TEMP power-off permit
High-TEMP power TEMP TEMP alarm lower limit TEMP alarm upper limit
Upper limit Lower limit
Main Menu Second-LevelMenu third-LevelMenu Fourth-LevelMenu Paremeter Value
AC ON/OFF Serious Serious Serious Serious Serious Serious Serious Serious Serious Serious Serious AC Volt Low/High Common
Common Common Common Common Common Common Common Common Common Common Common Common Common DC Volt Low/High
Load Off Alarm Batt Off Alarm Batt Fuse Alarm Temp1 Alarm
Humidity Alarm No Alarm Batt Temp Alarm
Door Alarm Water Alarm Smoke Alarm Rect Fail Rect Protect Rect Comm Fail Charge Curr High
DC SPD Alarm AC SPD Alarm
Wire Alarm Generator Fail Alarm Level
Load Fuse Alarm
Alarm Type High
Digital Alarm Digital 1
Set Alarm Name Switch 1 Switch 1 Switch 2 Switch 5 Switch 6 Switch 7 Setting Alarm Setting
Alarm Control Audible AlarmClr Hist Alarm YesNo AC OFF 1 Relay Relate 280V AC Setting 180V 58.0V DC Setting 45.0V 1 400Ah 0Ah Batt Setting Batt Setting 2001-01-01 Alarm Relate Relay Over Volt Over Volt Under Volt Under Volt Batt String Cap 1 Cap 2 Install Date Yes Yes 44.0V LVD Setting 43.0V LLVD Enable BLVD Enable LLVD BLVD 53.5V 56.5V 60 days Charge 0.10C10 Float Boost Cyc BC Duration Curr Limit
Setting Generator No 12.5kW 30% Yes 45℃ 29℃ Type Single-Phase Power 1.0kW Status Maintance Air-condition Major Alarm Common Alarm Auto Mgmt Mode Manual FC Std Test Quick Test End Test Start BC ON Rect1 Rect1 Rect2 Rect3 Rect4 Rect5 Batt Test Result
Version Disply No Record V100R001C01******** * * Rectifiers History Alarm Active Alarm Disch Test 120 days 1.9V Auto Test — 10 hours 45.0V Batt Test Short Test 60 min Batt 1 80mV/℃ No 53℃ 0℃ 50℃ Batt Setting Temp Coeff AMB Setting 80℃ -20℃ 80℃ -20℃ 50℃ Generator Enable Output Power Discharge Depth High Temp OFF Start Temp OFF Temp Auto Test Enable Cycle
Test End Volt Test Dlay Duration Test End Volt Duration
Temp Comp Basis Temp Comp BHTD Enable BHTD Temp Low Temp Alarm High Temp Alarm Upper Limit Lower Limit Upper Limit Lower Limit High Alarm Low Alarm 0℃
1st Rev Date
Sign 2st Rev Date
Sign
Item
Setting Bound
Factory
Setting
0~2 1 30~1000 400Ah 30~1000 0Ah 44.0V 43.0V 43.2V~57.6V 53.5V 43.2V~57.6V 56.5V 0.05~0.25 0.1 Battery String Battery Cap 1 Battery Cap 2 LLVD BLVD Battery Float Battery Boost Rect Sleep LLVD Enable BLVD Enable Current Limit Coefficient 35V~LLVD YES/NO YES/NO YES/NO NO YES YES BLVD~DC Under volt -50℃~100℃ 50℃ 50℃ -50℃~100℃Battery High Temp Alarm
Environment High Alarm
TP48300/A Mini Power System Parameter List
Appendix 3
CAUTION