SP_750_18_1000

SP 750-18 / 1000

SP 750-18 / 1000

Spare Parts List

Ordering Information

Ordering Information

Document# NA

Document# NA

Revision: January 2012

Revision: January 2012

When ordering parts please specify:

When ordering parts please specify:

Model and Serial number 

Model and Serial number 

• • Quantity Quantity • •

Part number and Description

Part number and Description

•

•

Schwing Call Center (Parts &

Schwing Call Center (Parts &

Service)

Service)

1-888-SCHWING (724-9464)

1-888-SCHWING (724-9464)

FAX: (651) 429-2112

FAX: (651) 429-2112

24 Hours - Monday thru Saturday

24 Hours - Monday thru Saturday

www.schwingparts.com

Torque Tables

Torque Tables

Nuts and Bolts as per DIN 912 - 931 - 933 - 934 - 6914 - 6915

Nuts and Bolts as per DIN 912 - 931 - 933 - 934 - 6914 - 6915 Applicable to:

Applicable to:

Geomet 500 and Dacromet 500 coating.

Geomet 500 and Dacromet 500 coating.

Black and

Black and silver-chrsilver-chromated nuts omated nuts andand

bolts ftted with mounting paste such as

bolts ftted with mounting paste such as

Cu or MOS

Cu or MOS22

Assuming a friction coefcient of

Assuming a friction coefcient of µ = µ = 0.1.0.1.

Applicable to:

Applicable to:

Black and silver chromated nuts

Black and silver chromated nuts

and-bolts.

bolts.

Assuming a friction coefcient of

Assuming a friction coefcient of µ = µ = 0.14.0.14.

*The tting tightening torque corresponds to the axial force in the bolt at which the limit of elasticty of the latter is utilised 90% by tension and torsion.

*The tting tightening torque corresponds to the axial force in the bolt at which the limit of elasticty of the latter is utilised 90% by tension and torsion.

** SPB - Octagonal Mast

MACHINE CHARACTERISTICS

The code designation of the concrete pumps can be broken down as follows:

Mechanical pump, trailer serial number explanation Model Plate 1 71 012 001  American  Assembled Trailer  Mounted Model Serial

The Model Plate is located on the righthand side of the machine. The Serial No. additionally is punched into the machine frame just below the Model plate.

Please note the Model #

and Serial #

Table of Contents - SP750-18/1000

1.0 Sub Assembly ... 1

 Axle Assembly ... 2  Axle Breakdown ...3 Chassis Assembly (1 of 3)... 4 Chassis Assembly (2 of 3)... 5 Chassis Assembly (3 of 3)... 6

CAT C4 4T Engine Assembly (1 of 3)... 7

CAT C4 4T Engine Assembly (2 of 3)... 8

CAT C4 4T Engine Assembly SP 750-18 (3 of 3) ... 9

CAT C4 4T Engine Assembly SP 1000 (3 of 3) ... 10

Heat Shield Installation / Fuel Separator... 11

1015 - 90/50 Pumpkit Assembly...12

1018 - 90/50 Pumpkit Assembly...13

30392769 - Differential Cylinder Assembly ...14

1015 - Differential Cylinder Plumbing ...15

1018 - Differential Cylinder Plumbing ...16

10192655 - MPS Valve Assembly ...17

1015 (6”) - Ram with Connector & Adapter ...18

1018 (7”) - Ram with Connector & Adapter ...19

1015 - HP Rock Valve Housing Assembly ... 20

1018 - Rock Valve Housing Assembly ... 21

1015 - HP Rock Valve Assembly ... 22

1018 - Rock Valve Assembly ...23

1018 - Slewing Cylinders/Agitator ...24

30390238 - Slewing Cylinder Assembly ...25

1015 - Rock Valve Greaser Assembly ...26

1018 - Rock Valve Greaser Assembly ...27

Hydraulic Tank Assembly (1 of 3) ...28

Hydraulic Tank Assembly (2 of 3) ...29

Tier II - Hydraulic Tank Assembly (3 of 3)... 30

Control Block Assembly (1 of 2) ...31

Table of Contents

10192654 - Control Block Assembly ...33

10188446 - Control Unit S1-S2...34

10183940 - NG 25 Poppet Valve Insert ... 35

2.0 Main Assembly ... 37

Pumpkit Installation ...38

Controller Installation ... 39

Controller Hydraulic Hoses ...40

Engine Installation ...41

Engine Fuel System - SP750-18 ... 42

Engine Fuel System - SP1000 ... 43

 Accumulator Installation ...44

Hydraulic Tank Installation ...45

Hydraulic Hoses (1 of 2)... 46

Hydraulic Hoses (2 of 2)... 47

Long Rock Hopper Assembly (SP 750-18 / 1000) ... 48

Short Rock Hopper Assembly with Agitator (SP 1000 HP) ... 49

Short Rock Hopper Assembly with Agitator (SP 1000 HP) ... 50

 Agitator Valve Installation ...51

Hydraulic Hoses - Agitator...52

Oil Cooler Installation ...53

98350314/15 - Hydraulic Oil Cooler Assembly...54

Battery Box Wiring ...55

Control Panel Installation ...56

98347086 - Control Panel Assembly / SP 750-18 ... 57

98347140 - Control Panel Assembly / SP 1000 ... 58

98351875 - X-1 Cable Harness SP1000 ... 59

98351875 - X-1 Cable Harness Parts List SP1000 ... 60

98351874 - X-2 Cable Harness SP1000 ... 61

98351874 - X-2 Cable Harness Parts List SP1000 ... 62

3.0 Final Assembly ... 63

Shroud Installation ...64

Table of Contents

Exhaust System Installation ...66

4.0 Schematics ... 67

Hydraulic Schematic ...68

98346646 - Electric Schematic SP 750-18 ...69

98351793 - Electric Schematic SP 1000 ...70

5.0 Shipping... 71

Spare Parts and Accesories ...72

98347141 - Cable Remote ...73 Safety Labels (1 of 4) ...74 Safety Labels (2 of 4) ...75 Safety Labels (3 of 4) ...76 Safety Labels (4 of 4) ...77

6.0 Options ... 79

Outrigger Assembly ...80

Outrigger Valve Plumbing ...81

Dual Axle Assembly...82

Dual Axle Chassis Assembly (1 of 3) ...83

Dual Axle Chassis Assembly (2 of 3) ...84

Dual Axle Chassis Assembly (3 of 3) ...85

Dual Axle Fender Assembly ...86

Water Pump Tube Assembly ...87

Water Pump/Compressor Tube Assembly w/

Hydraulic Outriggers ... 88

Water Pump Assembly ...89

Water Pump Installation ...90

 Air Compressor Assembly ...91

 Air Compressor Plumbing ...92

10179966 - Air Compressor Breakdown ...93

 Agitator and Water Pump Valve Installation ...94

 Agitator Motor and Water Pump Hydraulic Hoses ...95

 Auxiliary Hydraulic Circuit Installation ...96

Stroke Counter ... 99

2-Point Lifting Frame ... 100

Appendix A ...101

1.0 Sub Assembly

 Axle Assembly ... 2  Axle Breakdown ... 3 Chassis Assembly (1 of 3)... 4 Chassis Assembly (2 of 3)... 5 Chassis Assembly (3 of 3)... 6

CAT C4 4T Engine Assembly (1 of 3)... 7

CAT C4 4T Engine Assembly (2 of 3)... 8

CAT C4 4T Engine Assembly SP 750-18 (3 of 3) ... 9

CAT C4 4T Engine Assembly SP 1000 (3 of 3) ... 10

Heat Shield Installation / Fuel Separator...11

1015 - 90/50 Pumpkit Assembly... 12

1018 - 90/50 Pumpkit Assembly... 13

30392769 - Differential Cylinder Assembly ... 14

1015 - Differential Cylinder Plumbing ... 15

1018 - Differential Cylinder Plumbing ... 16

10192655 - MPS Valve Assembly ... 17

1015 (6”) - Ram with Connector & Adapter ... 18

1018 (7”) - Ram with Connector & Adapter ... 19

1015 - HP Rock Valve Housing Assembly ... 20

1018 - Rock Valve Housing Assembly ... 21

1015 - HP Rock Valve Assembly ... 22

1018 - Rock Valve Assembly ... 23

1018 - Slewing Cylinders/Agitator ... 24

30390238 - Slewing Cylinder Assembly ... 25

1015 - Rock Valve Greaser Assembly ... 26

1018 - Rock Valve Greaser Assembly ... 27

Hydraulic Tank Assembly (1 of 3) ... 28

Hydraulic Tank Assembly (2 of 3) ... 29

Tier II - Hydraulic Tank Assembly (3 of 3)... 30

Control Block Assembly (1 of 2) ... 31

Control Block Assembly (2 of 2) ... 32

10192654 - Control Block Assembly ... 33

10188446 - Control Unit S1-S2... 34

Axle Assembly

30392794 30390508 (WELD) 30391431 30391374 1/4″ NYLOCK 30391602 30373841 1/4-20X3/4″ BUTT SPLICE AND GROUND BOTH SIDES HEAT SHRINK

EACH WIRE AND ALL TOGETHER TO WIRING HARNESS TRAILER ALIGNMENT Wheel Centerline Axle Tongue   Coupler  a b c a--- trailer axle

b--- measurement c--- measurement

Isosceles Triangle --- Two sides equal

Straight Tongue Trailer Shown Applies to A--- frame tongues also GOOD BAD Wheel Wheel Centerline Axle Tongue   Coupler  a b c Wheel

TRAILER ALIGNEMENT INSPECTION

THE ALIGNMENT INSPECTION IS REQUIRED ON ALL TRAILER PUMPS FROM P88 TO WP’S. THE ALIGNMENT NEEDS TO CHECKED PRIOR TO TIRE ASSEMBLY.

WITH A CALIBRATED TAPE, MEASURE FROM ONE END OF THE AXLE TO THE TONGUE CENTERLINE,

RECORD THE MEASUREMENT AND REPEAT THE SAME PROCEDURE TO THE OPPOSITE SIDE OF THE AXLE. BOTH SIDES OF THE TRAILER MUST BE EQUAL.

(WITHIN 1/4” OF EACH OFTER, IF GREATER THAN 1/4” REALIGN AXLE AND REPEAT PROCEDURE) FOR TANDEM AXLE TRAILER, MEASURE REAR AXLE THE SAME WAY.

30392300 30391431 30392794 30391360 30392112 30395001 30392895 140 ft-lbs NEVER-SEIZE 30397421 30396092 30392844 - STEEL WHEEL W/TIRE 30393939 - STEEL WHEEL

30396304 - ALUMINUM WHEEL W/TIRE 30396304 - ALUMINUM STEEL WHEEL 30397145 - TIRE

Chassis Assembly (1 of 3)

10008122 10008122 10008149 98348593 10008149 30393467 30393468 30393463 30393466 10001283 M10 NYLOCK 10001859 M10X25 10008083 10008083 10008083 10008083 10008084 30312810 (32”) 30392687 (52”)

BEND TUBE SLIGHTLY TO CLEAR BULKHEAD 30303761 (24”) 30390943 (21”) 30321557 30321557 30391038 5/8″ FLAT 30391368 5/8″ NYLOCK 30358402 5/8″ X 2-1/2″ GR8 30391038 5/8″ FLAT 30396181 30397304 OPTIONAL 10002474 (4) 30307545 (16) 10002507 (4) 30303823 (8) 1-1/8” 10002464 (2) 10006625 (4) 10002479 (2) 10001235 (4) ** 10002474 (2) 30307545 (4) 10002507 (2) 30303823 (4)

30373893 3/8-16 30392112 M20 CROWN 30392300 M20X60 120 FT-LB MIN 30303275 30303719 30394086 30391360 3/4” FLAT GR8 30392973 10090403 1/4” NYLOCK 30373841 1/4”X1-1/4” 30391369 1/4” FLAT 30392844 -- STEE L 30396304 -- ALUMINI UM 30392895 140 ft-lbs 30392299 M16X40 30312121 30312121 30396184 30395669 4 5 6 3 2 1 TAILIGHT HARNESS 7 POLE PLUG BREAK-AWAY SWITCH BLACK BLACK BLUE BROWN RED GREEN WHITE/BLACK BLUE GREEN BROWN  YELLOW 30397421 -- CHROM E 98339169

HARDWARE FOR BOX 30391417 - 1/4” X 1” 30303735 - 1/4” FLAT WASHER 30391374 - 1/4” NYOCK NUT 30391374 30391602 30391417 30394087 48” Each Minimum Including hook 30330552 30392299 M16X40 98351615 98345629 98345669 10001819 M8X35 10010371 M8 FLAT 10010371 M8 FLAT 10098752 M8 NYLOCK

Chassis Assembly (2 of 3)

30373491 30396401 30301976 30390519 30396471 30373491 10001861 M10X30 30396471 30301976 30390519 98349957 10001283 M10 NYLOCK 30396401 10011143 M10 FLAT 10001283 M10 NYLOCK 10011143 M10 FLAT 10011143 M10 FLAT 98349959 30390255 10001280 10129840 SKM 12 M12 NYLOCK 30390443 30372952 10001519 M12X35   30373471 30373838 30390246 30397393 30397331-LH 30397330-RH 30397359 (SET) 30390255 98352854 98352853

Chassis Assembly (3 of 3)

98344193 - SP 750-18 98444194 - SP 1000 30391997 FOR COUPLING INSTALLATION SEE APPENDIX A 30302568(8) 3/8”LOCK 10129841(12) SKM 10 10129841(12) SKM 10 10001861(12) M 10X30 10001861(12) M 10X30 30310864(8) 3/8" X 1" COUPLING GREASE 30391605 30394438 30349654 WASHER LOCK M6 30396953 (1) M6 10001360 SERRATED LOCK 10001796 M8 X 16 30393409 98350416 30330521 30304506 10011106 M6 FLAT 30373852 1/4 LOCK 30392236 1/4-28 30304506 98348306 10001796 8X16 10129842 SKM 8

10001695 M10X25 10011985 M6 NYLOCK 30390355 30390262 30390028 10008110 GES 20-SR X 3/4" 30392102 M6X110 10139855 SKZ 16 10001323 M16X50 SHC 10114516 GES 12-LR X 3/8" 10011106 M6 FLAT 30392879 10018570 EWSD 12-L 10018570 EWSD 12-L 10018570 EWSD 12-L _10018570 EWSD 12-L 10018570 EWSD 12-L 10114516 GES 12-LR X 3/8" 10114516 GES 12-LR X 3/8" 10019730 ETSD 12-L 10144059 10008054 TS 12-L 30390706 30390706 10008100 GES 12-LR X 1/4" 10008100 GES 12-LR X 1/4" 10050168 8X450 10050167 8X400 30301940 10008025 30350471 10065682 10011143 M10 FLAT 30394524 10030252 10025113 8X500 10025113 8X500 30397202 10065682 EWSD 30-S 30308465 3/4″X 2″ 30373854 3/4″ LOCK 10001191 M12X40 SHC 10001713 M12 HI LOCK 30358947 10068689 32.92X3.53 10018850 30390506 3-1/4″X1/8″ 30391365 3/8″X1-1/4″ 30302568 3/8″ LOCK 10001021 84X3 30395278 30347844 10001711 M10 HI LOCK 30347843 30391360 3/4” FLAT 30390057 10018417 10192344 10009260 GES 16-S X 7/8" 30329777 Adapt 12 - 7/8 10019122 EWSD 16-S 10018570 EWSD 12-L 10018850 EWSD 20-S 30394127 98324565

   2    0 2 0    4    0 4 0    2    0 2 0    4    0 4 0 Engine-Start/Stop Intake Heater     2    0 2 0   4    0 4 0    2    0 2 0    4    0 4 0     6   0 6 0    3    0 3 0    2    0 2 0    4    0 4 0 Main Power  Relay to Start Solenoid Vibrator Power  Relay to Intake Heater  Battery to Fuse Holder  Ground To Frame Main Ground 30396506 98349606 30A 98349609 60A 30392857 - 40” 750-18 30392858 - 16” 750-15 red red red

red - Battery to Alt. grey - Tach Signal

Tach Sender  R e l  a   y  t  o _S   t  a r  t  _S   o l  e  n o i  d   B a t  t  _e r    y  t  o _F   u s e _H   o l  d  _e r   B a t  t  _e r    y  t  o  A l  t  .  black/white - Alt. D 98347948 ALTERNATOR 98349607 40A 98349605 20A 30396953 NUT - M6 10134153 SKM 6 98354014 M6 X1 X 90 10011985 NUT-M 6-8-A2C 98353481 _98354169 98349610 98351361 98349610

   2    0 2 0    4    0 4 0    2    0 2 0    4    0 4 0 Engine-Start/Stop Intake Heater     2    0 2 0    4    0 4 0    2    0 2 0   4    0 4 0     6   0 6 0    3    0 3 0    2    0 2 0    4    0 4 0 Ground To Frame CAT ECU Ground Main Ground 30396506 98349606 30A 98349609 60A 30392857 - 40” 750-18 30392858 - 16” 750-15 red red red

red - Battery to Alt. grey - Tach Signal

Tach Sender  R e l  a   y  t  o _S   t  a r  t  _S   o l  e  n o i  d   B a t  t  _e r    y  t  o _F   u s e  H  o l  d  _e r   B a t  _t  e r    y  t  o  A l  t  .  black/white - Alt. D 98347948 ALTERNATOR 98349607 40A 98349605 20A 30396953 NUT - M6 10134153 SKM 6 98354014 M6 X1 X 90 10011985 NUT-M 6-8-A2C 98353481 _98354169 98349610 98351361 98349610 Main Power  CAT ECU UnSwitched Power  Relay to Start Solenoid Vibrator Power  Relay to Intake Heater  Battery to Fuse Holder 

98349346 98349348 30387022 10129840 SKM 12 10001513 12X25 10129841 SKM 10 10001307 M10X45 98348969 98348969 100301862 10011143 10 FLAT 10129840 SKM 12 10001513 12X25 10001283 10MM NUT 98348917 98347961 SP750-18 98347962 SP1000 Secondary Fuel Filter  98347955 Oil Filter  98349347

1015 - 90/50 Pumpkit Assembly

30329763 30391227   30391572_5/16-18 STAINLESS 30391241 30391240 30391037 30390838 30390853 30391573 3/8-16 STAINLESS 10001512 M16 FLAT 10001209 M16 10000458 30391573 3/8-16 STAINLESS FROM ROCK VALVE ASSEMBLY 10004174 30313571 30373731 30313571 10004174 10000478 30391185 GORTEX 10001509 M20 FLAT 10001438 M20X90 230 FT-LB MIN (ANTI-SEIZE) 10014213 M20X140 (ANTI-SEIZE) 10001509 M20 FLAT 30390338 30390872 30390871 30373425 30390778 10000470 30392769 90/50X1000 10000470 30391574 M6X12 A-2 (LOCTITE) (ANTI-SEIZE) 30390914 CLOSED POSITION

HANDLE TO THE OUTSIDE SP500

CLOSED POSITION HANDLE TO THE REAR SP750

10027758 M16X75 (ANTI-SEIZE) 30329763 30390914 30391061   30391572 5/16-18 STAINLESS 30390841 30391036 30391037 30390838 30390853 30391573 3/8-16 STAINLESS 10001512 M16 FLAT 10001209 M16 10000458 30392769 90/50X1000 30391573 3/8-16 STAINLESS 30390384 30390872 30390871 30373425 10001512 M16 FLAT 10000559 30390494 10001504 M24 FLAT 30390774 M24X85 430 FT-LB MIN (ANTI-SEIZE) 30390494 30390492 30390491 10000559 10001900 M24X120 430 FT-LB MIN (ANTI-SEIZE) 10001504 M24 FLAT 30390493 30390493 30391574 M6X12 A-2 (LOCTITE) (ANTI-SEIZE) (ANTI-SEIZE)

1018 - 90/50 Pumpkit Assembly

30394851 10027757 M12X80 10027718 10027718 10007991 10007991 10027719 10027719 10000703 10000703 10027750 10001008 10027754 30394908 30394908 10003414 10003414 10027753 10027752 10027753 10027752 10002789 10002789 10027756 10027756 10001008 10027754 10027750 30394851 10027757 M12X80

1015 - Differential Cylinder Plumbing

10008022 10008022 10008115 10018417 10008115 10018481 20X700 10018417 10018481 20X700 10008115 10008115 10008022 10008022 10008022 30313717 30313715 30313717 10018570 10018570 10018570 10030252 10030252 10030252 10030252 30333030 30333030 30333032 30333032 10030475 30392906 M12 10009282   30391345 1/2?FLAT SAE 10009876 M12 NYLOCK 25 FT-LB MAX 10001808 M8X25 10129842 M8 LOCK 30394771 10192655 10018570 10018570 10018570 10008084 10008084 10018570 10144059 10030252 10018570 10144059 10144059 10050174 8X1000 10050174 8X1000 10050168 8X450 10050168 8X450 10050168 8X450 10018417 10018417 10008084 * 3 1/4” * 3 1/4” FROM END OF DIFFERENTIAL TO MPS MOUNTING PLATE 10050174 8X1000 10050174 8X1000

10008022 10008022 10008115 10018417 10008115 10018481 20X700 10018417 10018481 20X700 10008115 10008115 10008022 10008022 10008022 30313714 30313717 30313715 30313717 10018570 10018570 10018570 10018570 10030252 10030252 10030252 10030252 30333030 30333030 30333032 30333032 10030475 10006777 M16 10009282   303994791 5/8” FLAT SAE 10001286 M16 NYLOCK 25 FT-LB MAX M8X1.25 M8 LOCK 30394771 10192655 10018570 10018570 10018570 10008084 10008084 10018570 30306479 10030252 10018570 30306479 30394116 10018484 8X700 10018484 8X700 10018484 8X700 10018484 8X700 10050168 8X450 10050168 8X450 10050168 8X450 10018417 10018417 10008084 * 3 1/4” * 3 1/4” FROM END OF DIFFERENTIAL TO MPS MOUNTING PLATE

10192655 - MPS Valve Assembly

10213188 10171647 10204122 10077825 1.0mm “B” 10077825 1.0mm “B” 10204122 10072866 10006658 10199494 "W" 2.4 MM 10165394 10199494 "W" 2.4 MM

10161863 10209273   10187342 10210842 10187342 10001834 M20X75 10001834 M20X75 10001106 M12X70 LOCTITE 10001896 M12 FLAT 10033751

10161781 10011642   10187342 10210842 10187342 10001834 M20X75 10001834 M20X75 10001106 M12X70 LOCTITE 10001896 M12 FLAT 10033751

10008400 M30 (SPECIAL) 30390407 10017436 70X8 10066146 10011143 M10 FLAT 10001861 M10X30 30391048 10025059 10002404 30390185 M20X45 SHC 10032145 M20 SCHNOOR 10004643 M20X65 SHC 10001425 M20X75 10032145 M20 SCHNOOR 10032145 M20 SCHNOOR 10001425 M20X75 10001425 M20X75 30390185 M20X45 SHC 10001420 M20X65 GASKET SEALANT 30394279

GREASE BOTH SIDES OF PLATE WHEN ASSEMBLED

M30X70 SPECIAL ANTI-SEIZE SHAFT LOCTITE THREADS 150 FT-LB MIN 200 FT-LB MAX 230 FT-LB MIN ANTI-SEIZE ALL BOLTS 10004643 M20X65 SHC

1018 - Rock Valve Housing Assembly

GASKET SEALANT 10008400 M30 (SPECIAL) 30390240 10017436 70X8 10066146 10011143 M20 FLAT 10001861 M0X30 30391266 10033969 30390185 M20X45 SHC 10032145 M20 SCHNOOR 10001425 M20X75 10002404 10004643 M20X65 SHC 10032145 M20 SCHNOOR 10032145 M20 SCHNOOR 10001420 M20X65   _10004643 M20X65 SHC 30390185 M20X45 SHC 10001425 M20X75 10001425 M20X75 30394279 M30X70 SPECIAL ANTI-SEIZE SHAFT LOCTITE THREADS 150 FT-LB MIN 200 FT-LB MAX 200 FT-LB MIN ANTI-SEIZE ALL BOLTS 10000551 10000517 10066044 30391185 GORTEX

30393498 10064473 10119444 10038704 30330517 10032788 10032789 10032182 10025851   10000455 HARD O-RING 148X5 30390066 30390362 M20X80 230 FT-LB MIN 30390386 10032815 150X3 10004677 65X8 10017396 10043980 10139855 SKZ 16 10001596 M16X30 SEE CHART 30390588 30390389 30327966 10000203 10066066 10018617 M12 SCHNOOR 10001517 M12X35 30373371 30390238 30373371 30390238 10032145 M20 SCHNOOR 10001283 M10 NYLOCK 10001896 M12 FLAT 10001875 M10X50 10139855 SKZ 16 10001671 M16X70 SHC 10001512 M16 FLAT 10011143 M10 FLAT 10001509 M20 FLAT 30390976 M20X70 30357989 (0.266 IN) 30357989 (0.266 IN) 30390253 (ANTI-SEIZE) 10001588 M12 LOCK 10001389 M12 FLAT (SPECIAL) 10001503 M12X16 (LOCTITE) 10032193 (ANTI-SEIZE) 10001503 M12X16 10001389 M12 FLAT (SPECIAL) 10001503 M12X16 (LOCTITE) ANTI-SEIZE ALL BOLTS SILICONE Cording MUST be to outside when installed Lubrication grooves MUST

face out from rock valve GREASE BOTH SIDES OF PLATE WHEN ASSEMBLED 30390339 5” HD OUTLETS 30392534 5" HD 8 deg angle 30391394 125mm Long 30392904 125mm Short 10006723 M16 SCHNOOR 10001347 M 16 x 50 120 FT-LB MIN

30391049 10064473 30394422 10001283 M10 NYLOCK 10035783 10080782 1000189 M12 FLAT 10001875 M10X50 10032788 10001671 M16X70 SHC 10032789 10032182 10025851 10000455 148X5 30329750 10001420 M20X65 230 FT-LB MIN 10006723 M16 SCHNOOR 10030909 10032815 150X3 10004677 65X8 10017396 10043980 10001596 M16X30 30390588 10139855 SKZ 16 10139855 SKZ 16 1000151 M16 FLAT 10011143 M10 FLAT 10032145 M20 SCHNOOR 10001509 M20 FLAT 30390976 M20X70 SILICONE ANTI-SEIZE ALL BOLTS Cording MUST be to outside when installed Lubrication grooves MUST

face out from rock valve 10001347 M 16 x 50 120 FT-LB MIN 30390339 5” HD OUTLETS 30392534 5" HD 8 deg angle 30391394 125mm Long 30392904 125mm Short

10001519 M12X30 10018617 M12 SCHNOOR 10066066 10011747 10000765 60X5 10064515 10065383 10042338 10000627 35X3 30373847 1/2” NYLOCK 10064514 30390592 1/2”X2-3/4” (SPECIAL) 10061076 10061074 10061077 10018617 LOCK S 12 10001517 M12X30 10039180 10136867 SKZ 10 10000985 M10X40 SHC 10001503 M12X16 (LOCTITE) 10032193 (ANTI-SEIZE) 30327966 10000203 12X3.5 30373371 30390238 30373371 10061076 10007772

NOTE: GREASE GROOVES INSIDE BUSHING 10129841 SKM 10 10001861 M10X30 98337382 STOP WASHER 30390238 30329777 10018570 30392208 10008083 30391333 30391333 30390253 (ANTI-SEIZE) Washer DIN 9021 10001503 M12X16 (LOCTITE) 30357989 (0.266 IN) 30357989 (0.266 IN) 10000765 60X5 98337382 STOP WASHER

1018 - Slewing Cylinders/Agitator 

30373371

30373371

30390027

30390027

30390238 30397473 - CYLINDER ROD/PISTION (INCLUDES GREASE ZERKS AND BEARING) 30390324 - PACKING KIT (ALL SEALS AND WIPER)

30390749

30391390 (WELD) 30373371

30305039

AFTER HOPPER INSTALLATION 30391522

30304687

30390749 30391390

(WELD) 30373371

30305039

AFTER HOPPER INSTALLATION 30391522

30304687

Hydraulic Tank Assembly (1 of 3)

10001326 30303273 10006836 10000616 214 X 5 10006835 98350249 10008117 GES 30-SR X 1 1/4 10065682 EWSD 30-S 98350297 30390357 (WELD) 30390357 (WELD) 98350608

98352887 - DUEL AXLE OPTION 10184638 GES 25-SR WD 10001825 (4) M8X50 30392298 (10) M8X20 10010371 M8 FLAT 10098752 M8 NYLOCK 10098752 (10) M8 NYLOCK 10098752 (10) M8 NYLOCK 10010371 (38) M8 FLAT 10010371 (38) M8 FLAT 10010371 (38) M8 FLAT 30373454 30390720 30393219 30308097 30326818 30393615 (2 MAGNETS INSIDE TANK) 30393951 98353984 30394496 30390535 98350298

98352899 - DUEL AXLE OPTION

10008110 GES 20-SR X 3/4 USA VERSION 10003981 10001772 3/4” PLUG CE VERSION 10010371 (38) M8 FLAT 10010371 (38) M8 FLAT 30392298 (10) M8X20 30390081 30394990

10004662 10008122 LOCKTITE 10018417 30390440 3/8″STUD LOCKTITE 10009282 GES 12 X 3/8” 10004052 10184638 GES 25-SR WD 10184638 GES 25-SR WD 10184638 GES 25-SR WD 10009282 GES 12-LR X 3/8" 10008110 GS 20 30390116 R1 VSTI1EDA3C 30390116 R1 VSTI1EDA3C 10004052 30302128 (2) 5/16” FLAT 30373903 (2) 5/16-18X1” 30373859 (2) 5/16”LOCK 10018991 10018991 10018990 10018990 10018417 30394249 FILTER ASSEMBLY 30393809 - GAUGE 30395423 - FILTER HEAD 98349457 - SEALING RING 30394213 - FILTER 10049957 20X650 10030252 GES 12 10004056 10008108 GES 16 X 1/2” 10019122 30394460 10001769 G 1/2 A-St-A2C 10018417 10018481 20X700 10205279 GES 28LR x 1 1/4” 30390116 10004052 10008117 GES 30 10001556 10008110 GES 20 10008115 10001492 (ELECTRIC) 10049977 25X900

10008109 LOCKTITE 10009282 10019730 10050167 8X400 10144059 10030252 10030252 30396066 w/12V Coil 10215931 - 12V Coil 10215932 - 24V Coil 10018570 10144059 10008054

30394670 10001517 M12X30 10129840 M12 LOCK 10001861 M10X30 10129841 M10 LOCK 10008025 RSWS 16-S R1/2" 10018570 EWSD 12-L 10000334 RED 1/2" X 1/4" 10008029 RSWS 30-S R1 1/4" 10008117 GES 30-SR X 1 1/4" 10065682 EWSD 30-S 10018570 EWSD 12-L 10008100 GES 12-LR X 1/4" 10144059 10018570 10008142 10020459 30390400 1.1MM 10004052 30390116 10018417 10008115 GES 25-SR X 1" 10008115 GES 25-SR X 1" 10018417 EWSD 25-S 10001492 RED R1 1/4" X R1" 10018417 EWSD 25-S 10192654

10008142 10020459 10018570 10018570 10018570 10018484 8X700 10030252 10000328 30357958 1.7MM 10001520   10050169 8X550 10050167 8X400 10030252 10009282 10018570 10009282 P3 T3 10018570 10009282 10008115 30395583 10008091 10009282 30357958 1.7MM 10018568 10028506 10018570 A A B B

10012242   10106481 10184300 10186693 10183736 10044494 10184690 10001196 10186693 10184052 10012242 10106481 10001203 10187644 10184050 10187626 10184051 10028653 10183940 10139333 10154892 10183517 10175450 10188446 10183793

10188446 - Control Unit S1-S2

10165396 10077807 10121917 10154892 10139333 10077794

NOT INCLUDED WITH 10188446

10212924 - 12V PILOT VALVE ASSY, W/SOLENOIDS 10217064 - 24V PILOT VALVE ASSY, W/SOLENOIDS 10217103 - 12V SOLENOIDS 10217104 - 24V SOLENOIDS 10006658 10121917 10175450 10188315

10183940 - CONTROL SPOOL 10173757 - SEALING SET

2.0 Main Assembly

Pumpkit Installation ...36 Controller Installation ...37 Controller Hydraulic Hoses ...38 Engine Installation ...39 Engine Fuel System - SP750-18 ...40 Engine Fuel System - SP1000 ...41  Accumulator Installation ...42 Hydraulic Tank Installation ...43 Hydraulic Hoses (1 of 2)...44 Hydraulic Hoses (2 of 2)...45 Long Rock Hopper Assembly (SP 750-18 / 1000) ...46 Short Rock Hopper Assembly with Agitator (SP 1000 HP) ...47 Short Rock Hopper Assembly with Agitator (SP 1000 HP) ...48  Agitator Valve Installation ...49 Hydraulic Hoses - Agitator...50 Oil Cooler Installation ...51 Battery Box Wiring ...52 Control Panel Installation ...53 98347086 - Control Panel Assembly / SP 750-18 ...54 98347140 - Control Panel Assembly / SP 1000 ...55 98351875 - X-1 Cable Harness SP1000 ...56 98351875 - X-1 Cable Harness Parts List SP1000 ...57 98351874 - X-2 Cable Harness SP1000 ...58 98351874 - X-2 Cable Harness Parts List SP1000 ...59

10006777 M16 10030475 30391038 5/8″ FLAT SAE 10001286 M16 NYLOCK 10032145 M20 SCHNOOR 30390976 M20X70 10001286 M16 NYLOCK 10001347 M16X50 30391038 5/8″ FLAT

Pumpkit Installation

Controller Installation

Controller Installation

30373824 30373824 1/2″ 1/2″X1-1/2″X1-1/2″ 30373847 30373847 1/2″ 1/2″NYLOCNYLOCKK 30373843 30373843 1/2″ 1/2″FLAFLATT

10049957 10049957 20X650 20X650 10049957 10049957 20X650 20X650 10050172 10050172 8X800 8X800 10018483 10018483 8X900 8X900 10018483 10018483 8X900 8X900 10050175 10050175 8X1200 8X1200 10050175 10050175 8X1200 8X1200 10018484 10018484 8X700 8X700 10050172 10050172 8X800 8X800 10050169 10050169 8X550 8X550 10050169 10050169 8X550 8X550 10050175 10050175 8X1200 8X1200 10050175 10050175 8X1200 8X1200 10050172 10050172 8X800 8X800 10049958 10049958 20X900 20X900 10049957 10049957 20X650 20X650 10049957 10049957 20X650 20X650

Controller Hydraulic Hoses

98348977 98348977 98351383 98351383 98349677 98349677 SP750-18 SP750-18 98353341 98353341 SP750-18 SP750-18 98351834 98351834 SP1000 SP1000 98353338 98353338 SP1000 SP1000 10001114 (4) 10001114 (4) M12X80 GR 8.8 M12X80 GR 8.8 10001280 10001280 M12 NYLOCK M12 NYLOCK 10177400 10177400 30391335 30391335 1/2” FLAT 1/2” FLAT 30373462 30373462 WASHER 5/8 WASHER 5/8 30391335 30391335 1/2” FLAT 1/2” FLAT

Engine Installation

Engine Installation

98348969 98348969

30391110

FUEL HOSE 5/16" 30373514

Clamp fuel filter 1/8" 30373514

Clamp fuel filter 1/8"

30373514

Clamp fuel filter 1/8"

30373514

Clamp fuel filter 1/8"

98347956 Fuel Seperator  98351462 5/16" BARB X 3/8" 30309526 BUSHING 1/2" NPT X 3/8" 30391110 FUEL HOSE 5/16" 30373514 Clamp fuel filter 1/8" 98351462 5/16" BARB X 3/8" 30309526 BUSHING 1/2" NPT X 3/8"

30391110

FUEL HOSE 5/16" 30373514

Clamp fuel filter 1/8" 98351462 5/16" BARB X 3/8" 30309526 BUSHING 1/2" NPT X 3/8" 30396543 HOSE - FUEL 5/8" 30302180 T-BOLT 11/16"-1 1/4" 30340560 1/2" NPT X 5/8" HOSE

10049901 13X500 10065682 EWSD 30-S 30392693 30392698 10010371 M8 FLAT 10001280 M12 NYLOCK 10001106 M12X70 10008121 REDS 25-S X 16-L 10008035 ELSD 25-S 10008133 REDS 30-S X 25-S 10008117 GES 30-SR X 1 1/4" 10098752 M8 NYLOCK 10010371 M8 FLAT 10001808 M8X25 10079398 20X800 10000660 40 x 3

Accumulator Installation

Hydraulic Tank Installation

30373824 1/2”X1-1/2” 10001896 DIN 125 B 13 30373847 1/2″ NYLOCK 30373843 1/2″ FLAT 30390792 98350416 10081307 3/16” RIVET 98323606 10304502 30396565 M4X16 10158374

Hydraulic Hoses (1 of 2)

10095632 8X850 10049943 16X800 10049900 13X400 30393716 25X1000 10049957 20X650 10025656 8X600 10050169 8X550 10049976 25X750 10049940 16X500 * 10177485 30339910 - 3” *SP750-18 / SP1000 10177485

10018482 8X1600 10050179 8X1500 10050171 8X750 10049957 20X650 30301345 10049977 25X900

Hydraulic Hoses (2 of 2)

30391439 10001517 (8) M12X30 10001896 (8) M12 FLAT 30391451 30391011 30391010 30390155 M5X50SHC 10001808 (1) M8X25 30391374 1/4” LOCK NUT 30303207 1/4”X1-1/2” 30373893 (2) 3/8”PLAIN 30373882 10001859 M10X25 30389195 (1) 3/8”NYLOCK 30391603 NOTE: SLOTTED HOLE 10098752 (1) M8 NYLOCK 10010371 (1) M8 FLAT 10000203 12 X 3.5 30391625 30391369 1/4”FLAT 30303962 1/4”X1/2” 10010371 (1) M8 FLAT 30349646 10183457 10183656 ATTACH GREASE BRACKET AFTER HOPPER INSTALLATION 10001283 M10 NYLOCK 30391539 30394960 30394047--STANDARD 30391115--SHOTCRETE (CE) 10162488 30394960 30391064

Short Rock Hopper Assembly with Agitator (SP 1000 HP)

10000765 10064514 10065383 10000627 10032380   SUPPLIED WITH HYDRAULIC MOTOR 10064515 30390592 1/2”X2-3/4” (SPECIAL) 30373847 1/2″ NYLOCK 30391559 10011747 10007772 10061076 10061076 10061077 10061074 10001283 M10 NYLOCK 30314652 30329777 10147632 10001517 M12X30 10001588 M12 LOCK 10001139 M10X45 SHC 10001865 M10X40 30391333 10001283 M10 NYLOCK 10018570 30392208 10008083 10000765 30391333

30391064 10000203 10162488 30391544 30391451 30391625 30391010 10001859 M10X25 30390923 M5X45 SHC 30391369 1/4”FLAT 30303962 1/4”X1/2” 30303207 1/4”X1-1/2” 10001896 M12 FLAT 10001896 M12 FLAT 10001517 M12X30 ATTACH GREASE BRACKET AFTER HOPPER INSTALLATION 10001517 M12X30 30391578 1/4”ACORN 10001283 M10 NYLOCK 30391539 30394960 30349646 30391538 30396814 SHOTCRETE 1.0” 30395434 SHOTCRETE 1.5” 30394941 CE 10183657 10183656 10098752 (1) M8 NYLOCK 10010371 (1) M8 FLAT 10001808 (1) M8X25 30373893 (2) 3/8”PLAIN 30373882 30389195 (1) 3/8”NYLOCK 10010371 (1) M8 FLAT 30391603 NOTE: SLOTTED HOLE

Agitator Valve Installation

10008083 GS 12-L 30338949 30390975 12/34-16UNF 30390975 12/34-16UNF 10018570 EWSD 12-L 30390975 12/34-16UNF 30390167 10010371 M8 FLAT 10098752 M8 NYLOCK 10007518 M8X75 30390213 10008083 GS 12-L 30338949 10018570

10025113 8X500 10095632 8X850 10018484 8X700

10001517 (2) M12X30 10129840 12 SKM 30373843 1/2” FLAT 10018480 13X900 10049954 20X400 10008121 K-REDS 25-S X 16-L

98350320 98350321 10010699 Screw 8x12 10001796 Screw 8x16 10010699 Screw 8x12 10129842 SKM 8 10129842 SKM 8 98350468 10129842 SKM 8 98350467 98350314 - 12V 98350315 - 24V 10184638 98350314 - 12V 98350315 - 24V 10203753 - 12V FAN 10190119 - 24V FAN 98352861 98352862 FITTING KIT 98352858 RADIATOR CORE 98352861 * * (2) 98352861 (1) PLUG

30397273 - FUSE HOLDER 30334016 - FUSE 25A 19” GROUND WIRE 30391374 1/4 NYLOCK 30391374 1/4 NYLOCK 30391417 SCREW 1/4 - 20 X 1" 30391417 SCREW 1/4 - 20 X 1" 30303735 FLAT 1/4" 30303735 FLAT 1/4" 30303735 FLAT 1/4" 30303735 FLAT 1/4" 10010371

Washer DIN 125 B 8.4-140HV-A2C 30392298 M8X20

DRILL OUT HOLE 3/8”

98346877

98347086 SP750-18 98347140 SP1000 10011985 (4) Nut M 6 10011106 (8)  M 6 FLAT 10001764 (4) M6X20 10011106 (8)  M 6 FLAT 98351115 DUMMY_PLUG ORREMOTE M UST BE PLUGGED INTO_OPER ATE.

98347087 20 10 10 10 10 10 10 15 10 10 30302179 Hour Meter  98349669 98348891 (4)_{LED Lamp} 98347087 Face Plate 98348895 Key Switch 30340911 30341452 - SEAL 30303041 30341452 - SEAL 98348896 Seal 30334013 (8) 10 AMP FUSE 30324217 30341452 - SEAL 3035090730341452 - SEAL 30324217 30341452 - SEAL 30373456 30341452 - SEAL 98345495-Connector  30369481 (1) 20 AMP FUSE 30334014 (1) 15 AMP FUSE 30365156 (10) FUSE HOLDER 98348897 98354094 Relay Base 98354095 Relay 12V 98354096 Relay Indicator  30347715 30347720 98348904 relay base 98348905 micro relay 30363093 98348894 - Connector  98346126 - Cable harness pin

30338952 - CONNECTOR PIN 12-14 AWG 98345493 - Connector  98346126 - Cable harness pin

98348893 - Seal 98333325 - Nut 98333327 - Washer  98348892 - Seal 98347087 - Nut 98333326 - Washer  30346014 CORROSION INHIBITOR

98348899 - Fuse LED back plate

98351115 20 10 10 10 10 10 10 15 10 10 98351115 Face Plate 98348895 Key Switch 30340911 30341452 - SEAL 30303041 30341452 - SEAL 98348896 Seal 30334013 (8) 10 AMP FUSE 30324217 30341452 - SEAL 3035090730341452 - SEAL 30324217 30341452 - SEAL 30373456 30341452 - SEAL 98345495-Connector  30369481 (1) 20 AMP FUSE 30334014 (1) 15 AMP FUSE 30365156 (10) FUSE HOLDER 98348897 Relay Kit 98354094 Relay Base 98354095 Relay 12V 98354096 Relay Indicator  30347715 30347720 98348904 relay base 98348905 micro relay 30363093 98348894 - Connector  98346126 - Cable harness pin

30338952 - CONNECTOR PIN 12-14 AWG 98345493 - Connector  98346126 - Cable harness pin

98348893 - Seal 98333325 - Nut 98333327 - Washer  98348892 - Seal 98347087 - Nut 98333326 - Washer  30346014 CORROSION INHIBITOR

Item Qty Description Part #

0001 1.000 Connecting piece CAT trailer 98349320

0002 5.000 Connector socket 12-14 AWG 30338953

0003 9.000 PARTS - PROTECTION HOSE PERF PG9 10202361

0004 60.000 Wire 14awg gray 98349603

0005 14.500 WIRE 14 GA GREEN STRANDED 30340866

0006 1.000 Connector - wedge lock 2-pin M deutsch 98349341

0007 2.000 Connector socket 12-14 AWG 30338953

0008 1.000 Connector - 2-pin female deutsch 12-14 98349340 0009 11.000 Wire 14 GA white stranded no. 11145 30340882 0010 4.000 Cable connector 1/4" AMP no. 320569 30305231

0011 128.000 Wire 8AWG primary green 98348906

0012 3.000 Terminal - 8awg, 3/8" ring 30101131 0013 11.000 Cable harness - white 8 awg gpt 30101147 0014 6.000 Terminal - 8awg, 5/16" ring 30101130 0015 9.500 WIRE 14 GA RED STRANDED #11145 30340880 0016 1.000 Harn - connector, female 2-place 30361242 0017 2.000 Cont terminal, female metri-pack 280 30361241 0018 2.000 Harn - cable seal blue weather-pack 30348145

0019 2.000 Connecting piece socket 98349371

0020 2.000 Cable tie nylon .19 X 7.25 black 30304546

0021 1.000 Connector boot HD 98349613

0022 6.000 Harn - Shrink-Wrap tubing 2" X 6" black 30337581 0023 1.000 Connector - 2-pin male DEUTCH 12-14 98349339 0024 2.000 CONNECTOR SEALING PLUG DEUTSCH 30337578

0025 4.000 Cable - Red, 8AWG, GPT 30101127

0026 6.000 Harn - Wire, 12 GA red Stranded no.11125 30306917 0027 1.000 Terminal - 8awg, 5/16" ring 30101130 0028 30.000 SHRINK-WRAP TUBING 1/2" BLACK 30304543

0029 2.000 Wire 8AWG primary green 98348906

0030 1.000 Terminal - 8awg, 1/4" ring 30101129 0031 1.000 Parts - Lock male 2-place Metri-Pack 280 30361245

98351874 - X-2 Cable Harness Parts List SP1000

Item Qty Description Part #

0010 1.000 Connector harness GLA 85 98345494

0020 30.000 HARN - CONNECTOR, SOCKET 16-18AWG 30337546 0030 3.000 CONNECTOR SEALING PLUG DEUTSCH 30337578 0040 29.000 PARTS - PROTECTION HOSE PERF PG9 10202361 0050 1.000 CONNECTOR ASSY 2 FEMALE PINS (Q3) 30342976

0050 130.000 Wire 18Awg white 98353524

0051 130.000 Wire 18Awg white/red 98353523

0060 2.000 CONT - TERMINAL, FEMALE 14-16 AWG 30342975 0070 1.000 HARN - CONNECTOR ASSY, 2-MALE-PIN 30342977

0080 2.000 PARTS - CABLE SEAL 30342971

0090 3.000 Valve plug 24VDC, 50VA 10304730

0100 2.000 HRNSS - PLUG CONNECTOR 4 POLE COMPLETE F 30352200 0110 24.000 TUBING SHRINK WRAP 3/4" DUAL WALL BLACK; 30348142 0120 20.000 SHRINK-WRAP TUBING 1/8" BLACK GPO-135 30326152 0130 3.000 HARN - CABLE END SLEEVE 1.5 QMM 10012649 0140 1.000 TERMINAL TYPE AL-TWIN 2 X 1.5 - 8 BK #3 30339289 0150 1.000 CONT - TERMINAL, RING AMP #36160 30305266 0160 1.000 CONT - TERMINAL, RING 3/8" 12-10 AMP 30305223 0170 2.000 Connection piece 2-cavity female 98350313 0180 4.000 HARNESS - BUSHING, METRIPACK, 150 30370596 0190 2.000 HARNESS - SEAL, WHITE, METRIPACK, 150 30370597 0200 1.000 Connecting parts plug 64-pin CAT 98351876 0210 1.000 Connecting parts cover 64-pin CAT 98351877 0220 2.000 Connecting parts terminal lock 64-pin CA 98351878 0230 17.000 Connecting parts terminal socket 64-pin 98351879 0240 49.000 Connecting parts sealing plug 64-pin CAT 98351880 0250 1.000 TERMINAL, RING 1/4" 16 - 14 AMP #32961 30305668 0260 1.000 TERMINAL, RING 3/8" AMP #34164 30309453 0270 2.000 HARN - WIRE, 18 GA RED STRANDED 30340864 0280 2.000 WIRE 18AWG GREEN GXL SAE 6GXL-1801-04-P 30342299 0290 36.000 WIRE 16 GA GREEN STRANDED #11165 30306795 0300 15.500 HARN - WIRE, 16 GA RED STRANDED #11165 30306792

3.0 Final Assembly

Shroud Installation ...62 Micellaneous ...63 Exhaust System Installation ...64

30390273 30373233 30305112 30373231 30390254 30396237 30389195 3/8″ NYLOCK 30317570 30391355 3/8″ JAM NYLOCK 10090384 3/8″X1-1/2″ 30373894 30396281 POSITION SO AN OPEN DOOR WILL NOT HIT THE FENDER 3/8″ FLAT 30373894 3/8”FLAT 30389195 LOCK NUT 30373894 3/8”FLAT 30396825 3/8”X3” 30391500 3/8”X1-1/2” 30373894 3/8” FLAT 98350292 30373841 1/4”X3/4” 30391374 1/4-20 30396825 3/8”X3” 30373894 3/8”FLAT 30390100 30373894 3/8”FLAT 30302568 3/8”LOCK 30373893 3/8” 30373233 30394628 30396138 30396202 30396501 KIT 30390273 30396139 98350290 - SP750-18 98354104 - SP1000

Shroud Installation

Micellaneous

30391024 M6X16 FHS (ANTI-SEIZE) 30390987 30390335 10008524 30390336 30390183 30330525 30373852 30373857 1/4” PLAIN 30392858 30392859 10081307 3/16” RIVET 98323606 1/4” LOCK 30373841 1/4”X3/4” 30391369 1/4” FLAT 30391374 1/4 NYLOCK 30391417 1/4 - 20 X 1" 30389730 30303735 FLAT, 1/4" 30303735 FLAT, 1/4"

Exhaust System Installation

30392468 30395660 30396009 98346738 98346801 98346736 10001894 FLAT WASHER 10009876 Nut M 12 10001894 FLAT WASHER 10001513 Screw M 12 x 25 98346739 10001572 98354029 EXHAUST GASKET M8 LOCK 10001004 M8X25 30396008 CLAMP-BAND 3.5" 30396008 CLAMP-BAND 3.5"

4.0 Schematics

Hydraulic Schematic ...66 98346646 - Electric Schematic SP 750-18 ...67 98351793 - Electric Schematic SP 1000 ...68

5.0 Shipping

Spare Parts and Accesories ...70 98347141 - Cable Remote ...71 Safety Labels (1 of 4) ...72 Safety Labels (2 of 4) ...73 Safety Labels (3 of 4) ...74 Safety Labels (4 of 4) ...75

10011339 30309007 (QTY 2) 30397522 30396184 ENGINE MANUAL PARTS BOOK SAFETY MANUAL

SAFETY MANUAL QUICK INDEX

  S   P  3  0   5  /  3  0   5   E

  S  p  a  r  e   P  a  r  t  s   L   i  s  t

30391554 10209386 - CONTACT BLOCK 30396339 - PUSH BUTTON 30356355 98347141 98349424

98347141 - Cable Remote

Safety Labels (3 of 4)

Standard Decal Package To Order, call 1 - 888 - SCHWING (724 - 9464) 

March, 2010

SP 750/1000

750/1000p3.ai

Part No. Code Description

Qty Item

SAFETY INSTRUCTIONS, HOPPER GRATE . . . 30336985 S 2

22

WARNING, EYE/EAR PROTECTION . . . . . . . 30336983 W 1

21

WARNING, DO NOT OPERATE WI THOUT TRAINING . . . 30335000 W 2

20

INFORMATION, CONCRETE PUMP . . . . . . . 30354739 I 1 29 INFORMATION, ACCUMULATOR . . . . . . . 30354740 I 1 30 INFORMATION, THROTTLE . . . . . . . 30394025 I 1 55

INFORMATION, ORDERING INFORMATION . . . 30333269 I 1

17

INFORMATION, TEXACO OIL SPECIFICATION . . . 30345426 I 1

26

INFORMATION, HYDRAULIC OIL ONLY, (SMALL) . . . 30392275 I 1

53

WARNING, IN CASE OF BLOCKAGE . . . . 30319867 W 1

10

WARNING, REMOTE CONTROL . . . 30309999 W 3

8

WARNING, HOSE WHIP HAZARD, AIR PUMPED. . . 98336365 W 1 56 INFORMATION, SCHWING . . . 30390178 I 2 46 INFO, SP 750-15/750-18/1000/1000 HP . . . 30390554 30390555 30390356 30391351 I 2 49

INFORMATION, DEUTZ ENGINE MAINTENANCE . . . SEE MFG I 1

61

INFORMATION, DEUTZ COOLANT MAINTENANCE . . . SEE MFG I 1

62

INFORMATION, BULLDOG JACK SPECS (Use proper weight) . . . 98326985 C 1

58

CAUTION: BULLDOG JACK . . . . . . .. . . 98326986 I 1

59

INFORMATION, BULLDOG JACK OPERATION . . . 98326987 I 1

60

INFORMATION, PATENT . . . . . . 30308020 I 1

6

INFORMATION, MAIN I.D. . . . 30100673 I 1

1

INFORMATION, DIESEL ONLY . . . 30349283 I 2

27

SAFETY INSTRUCTIONS, MIXER DRIVERS . . . . . . 98336366 S 1

57

SAFETY INSTRUCTION, 13 RULES . . . 30312146 S 1

9

WARNING, EXCESSIVE PRESSURE . . . 30306123 W 1

3

SAFETY, ACCUMULATOR SAFETY RULES . . . 30332668 S 1

14

INFORMATION, EMERGENCY STOP . . . 30333578 I 1

18

INFORMATION, CHANGE FILTER SCHEDULE . . . 30307386 I 1

4

WARNING, DRY NITROGEN ONLY . . . . . . 30324599 W 1

13

WARNING/SAFETY INST, STAY CLEAR OF PRESSURIZED CONCRETE . . . 30370516 W/S 1

44

WARNING, DO NOT STAND ON GRATE . . . 30309998 W 3

7

WARNING INSTRUCT, TIRE LOSS HAZARD . . . 30350290 W 2

54

WARNING, DO NOT PUT HANDS IN WATERBOX . . . . . . . 30319872 W 3

12

WARNING, SAFETY GUARD IS MISSING . . . 30337004 W 2

23

WARNING, STAND CLEAR OF OUTRIGGERS . . . 30364520 W 3

38

INFORMATION, PARTS AND OPERATION MANUAL . . . 30390207 I 1

48

INFORMATION, HYDRAULIC OIL ONLY (LARGE) . . . . . . 30392272 I 1

52

INFORMATION, VIN PLATE (if required). . . 30390770 I 1

51

INFORMATION, FWD/NEUTRAL/REV (if required). . . 30390507 I 1

50

INFORMATION, SCHWING . . . 30390179 I 1

47

WARNING, STORED HYDRAULIC ENERGY . . . 30334976 W 2

19

WARNING, KEEP HANDS OUT OF HOPPER AND VALVE . . . 30319869 W 1

11

INFORMATION, ROCK VALVETM _{. . . 30307689 I}

1 5

WARNING, STOP AGITATOR . . . 30354742 W 4

31

WARNING, KEEP HANDS AWAY FROM HYDRAULIC CYLINDER . . . 30364521 W 2

39

WARNING, DO NOT INSERT SOLID OBJECT . . . 30355137 W 3

32

WARNING, DO NOT BRING REMOTECONTROL NEAR WATERBOX . . . . 30363822 W 2

37

WARNING, KEEP HANDS OUT OF CONCRETE VALVE . . . 30363739 W 1

36

WARNNG, DO NOT CHARGE ACCUMULATOR WITH OXYGEN . . . . 30364522 W 1

40

INFORMATION,AGITATOR FUNCTION PLATE . . . 30363631 I 1

35

INFORMATION, EMERGENCY STOP . . . . 30340149 I 1

24

DANGER, LOCK OUT/TAG OUT . . . . . 30332962 D 1

15

BILINGUAL MAGNETIC TAG, DO NOT OPERATE . . . 30332963 D 1

16

WARNING, CEMENT DUST . . . . .. . . 30362340 W 1

34

INFORMATION, ACPA HAND SIGNALS . . . . . 30365188 I 1

42

INFORMATION, CPMA MEMBER .. . . 30355887 I 1

33

WARNING, DO NOT USE HOPPER GRATE INTERLOCK FOR ON/OFF . . . . 30381848 W 1

45

INFORMATION, DISPOSABLE FILTER.. . . 30301858 I 1

2

INFORMATION, CPMA CERTIFIED .. . . 30369730 I 1

43

WARNING, DO NOT TOUCH HYDRAULIC OIL LEAKS. . . 30344840 I 2

25

WARNING, BURN HAZARD . . . .. . . 30364523 I 2

41

WARNING, STOP ENGINE BEFORE REFUELING . . . 30354738 I 2 28 CODE: I = Informational D = Danger W = Warning C = Caution WARNING

Safety decals MUST be replaced if they are damaged, faded, missing or unreadable for any other reason. Complete sets of decals may be ordered by unit serial number. Sets include outrigger load labels, but they DO NOT include metal plates, which can be ordered separately.

6.0 Options

Outrigger Assembly ...80 Outrigger Valve Plumbing ...81 Dual Axle Assembly...82 Dual Axle Chassis Assembly (1 of 3) ...83 Dual Axle Chassis Assembly (2 of 3) ...84 Dual Axle Chassis Assembly (3 of 3) ...85 Dual Axle Fender Assembly ...86 Water Pump Tube Assembly ...87 Water Pump/Compressor Tube Assembly w/

Hydraulic Outriggers ... 88

Water Pump Assembly ...89 Water Pump Installation ...90  Air Compressor Assembly ...91  Air Compressor Plumbing ...92 10179966 - Air Compressor Breakdown ...93  Agitator and Water Pump Valve Installation ...94  Agitator Motor and Water Pump Hydraulic Hoses ...95  Auxiliary Hydraulic Circuit Installation ...96  Air Compressor Circuit Installation ...97 Vibrator Assembly ...98 Stroke Counter ...99 2-Point Lifting Frame ...100

Outrigger Assembly

30367910 (PAIR) 30390991 (PAIR) 10001531 M12X50 30390885 10001280 10001896 M12 FLAT 10129840 M12 SKM M12 NYLOCK

Outrigger Valve Plumbing

10144516 10144059 10144059 10018570 10018570 10018570 10018570 10018570 10008083 10008083 10018570 10018570 30309974 30303761 30322801 30316981 30390050 30329777 10018570 30100521 30301940 10144059 10008084 10008084 10008084 10008084 10007518 M8X75 10010371 M8 FLAT 10098752 M8 NYLOCK 30390033 30390975 30390975 10008083 10001822 M8X40 30391428 30301217 10008100 10004685 10008100 10008083 10050169 8X550 10050169 8X550 10018484 8X700 TO TANK 10025658 8X1100 10008100 10004685 10008100 10018570 10018570 10010371 M8 FLAT 10098752 M8 NYLOCK 30390400 1.1MM 10144516 30390400 1.1MM 10018570 10018570 30301940 30301940 10052338 8X350 10050170 8X650 10018484 8X700 10045794 8X300 30391428 10001822 M8X40 10010371 30397411 M8 FLAT 10098752 M8 NYLOCK 30397417 30394810 30394810 10045794 8X300 10052338 8X350 10001808 M8X25 10001808 M8X25

Dual Axle Assembly

30391818 30390508 (WELD) 30391431 30391374 1/4″ NYLOCK 30391602 30373841 1/4-20X3/4″ BUTT SPLICE AND GROUND BOTH SIDES HEAT SHRINK

EACH WIRE AND ALL TOGETHER TO

Dual Axle Chassis Assembly (1 of 3)

10002490 10008122 10008122 10002490 10008149 30395649 10008149 30393732 10001283 M10 NYLOCK 10001859 M10X25 10008083 10008083 10008083 10008083 10008084 30312810 30392687 30303761 30391307 30307401 30307401 30321557 10002507 10001143 M10 FLAT 30393732 30321557 30391038 5/8″ FLAT 30391368 5/8″ NYLOCK 30358402 5/8″ X 2-1/2″ GR8 30391038 5/8″ FLAT 30396181 30397304 OPTIONAL

Dual Axle Chassis Assembly (2 of 3)

30330552 30391503 30373893 3/8-16 30392300 M20X60 120 FT-LB MIN 30303275 30303719 30390071 30391304 10090403 1/4″ NYLOCK 30373841 1/4″X1-1/4″ 30391369 1/4″ FLAT 30392112 M20 CROWN 30391360 3/4″ FLAT GR8 30392895 30392299 M16X40 30394168 1001286 M16 NYLOCK   30391038 5/8″ FLAT GR8 30396184 30394311 -- STE EL 30396305 -- ALUMINIUM 30395669 4 5 6 3 2 1 TAILIGHT HARNESS 7 POLE PLUG BREAK-AWAY SWITCH BLACK BLACK BLUE BROWN RED GREEN WHITE/BLACK BLUE GREEN BROWN  YELLOW 98333188 -- CHROME

Dual Axle Chassis Assembly (3 of 3)

30373491 30373513 30390519 30373491 10001861 M10X30 30390255 30390519 30390424 30373513 10001283 M10 NYLOCK 10011143 M10 FLAT 10011143 M10 FLAT 30390425 10011143 M10 FLAT 10001283 M10 NYLOCK 30396095 1/2” 30390255 30396096 3/8” 10001280 M12 NYLOCK 30390443 30372952 10001519 M12X35   30373471 30373838 30390246 30397393 30397331-LH 30397330-RH 30397359 (SET) 30301976 30396471 30396471 30301976

Dual Axle Fender Assembly

10001283 M10 NYLOCK 10001871 M10X45 30394022 10001252 M8X45 10098752 M8 NYLOCK 10010371 M8 FLAT 10011143 M10 FLAT 30397335

10008084 10008083 10018570 10008084 10000151 10001748 30307275 - 40” 30305871 - 69” 10006804 10008083 NOTE:

IF WATER PUMP IS NOT INSTALLED FITTINGS MUST BE CAPPED

10008084 10008083 10018570 10008084 10000151 10001748 30307275 - 40” 30305871 - 69” 10006804 10008083 NOTE:

IF WATER PUMP IS NOT INSTALLED FITTINGS MUST BE CAPPED

10192670 M10X120 10170890 10138329 M8 LOCK 10126649 5/16-18X1-1/4″ SHC 10174462 10011759 10050289 10138329 M8 LOCK 10000995 M8X16 SHC 30302117 30303372 30304321 30302180 30396158 10030252 10018570 10001251 M10 10170752 10008084 10164399 30396471 30302180 30373453 10170889 10144059 30302837 10008100 10030252 30309420 30396401 30396547 30394058 30301976 30309420 30301976 30302673

GARDEN SPRAY NOZZLE

30301987

50 FEET 3/4″ GARDEN HOSE 300 PSI 10171567

10001808 M8X25 10129842 M8 SKM 10050174 8X1000 10018483 8X900 10018483 8X900 TO AGITATOR AND WATERPUMP VALVE

Air Compressor Assembly

10176578 10179966 98341618 30365850 98339814 30392298 (4) 8 X 20 30392298 (4) 8 X 20 30392298 (4) 8 X 16 10001862 10 X 35 10098752 M8 NYLOCK 10010371 WASHER DIN 125 10129842 SKM 8 10011143 (2) M10 FLAT 10001283 (2) M10 NUT 98339813 10001519 (3) 12X35 10129840 (3) SKM 12 98341621 10129842 SKM 8

TO AGITATOR AND 98341620 10030252 10018570 10018484 8X700 WATERPUMP VALVE 10144059 10008084 30373447 30373453 30373447 10011003 10018487 10012572 10012572 10006877 10006877 10144069 10011003 10030252

10179966 - Air Compressor Breakdown

10179966 10162302 10162302 10187256 - FILTER 10188523 - FILTER COVER 10170388- SEPARATOR KIT 10196759 - VALVE 10196760 - SEAL 10217243 - THERMOSTAT 10217244 - O-RING 10179967 10129842 10170752 10136867 10171555 10001822

Agitator and Water Pump Valve Installation

10010371 M8 FLAT 10098752 M8 NYLOCK 30390213 M8X75 30392057 30338949 30301940 (4) 12 x 9/16" 30338949 10008083 (3) GS 12-L 10008083 (3) GS 12-L 10008083 (3) GS 12-L 10018570 (3) EWSD 12-L 10018570 (3) EWSD 12-L 30390975 (2) G12/34-16UNF 30390975 (2) G12/34-16UNF 30306479 10008084 WS 12-L

Agitator Motor and Water Pump Hydraulic Hoses

10025656 8X600 10025656 8X600 10018484 8X700 10019121 ELSD 12-L 10050171 8X750 10025113 8X500 10050172 8X800 FROM WATER P UMP INTALLATION

Auxiliary Hydraulic Circuit Installation

Auxiliary Hydraulic Circuit Installation

30390975 30390975    3039016730390167 10010371 10010371 M8 FLAT M8 FLAT 10098752 10098752 M8 NYLOCK M8 NYLOCK 10011311 10011311 M8X65 M8X65 10018570 10018570 30390975 30390975 10018570 10018570 30390975 30390975 10050168 10050168 8X450 8X450 10001505 10001505 10008110 10008110 10049943 10049943 16X800 16X800 10000328 10000328 10030252 10030252 10025658 10025658 8X1100 8X1100 10018850 10018850 10008004 10008004 10008072 10008072 LOCTITE LOCTITE 30396170 30396170 10018570 10018570 10019729 10019729 DEUTZ DEUTZ ASSEMBLY ASSEMBLY 10023647 10023647 10023648 10023648 10023647 10023647 10023648 10023648 10052338 10052338 8X350 8X350 10144059 10144059

30390975 30390975 30395243 30395243 10010371 10010371 M8 FLAT M8 FLAT 10098752 10098752 M8 NYLOCK M8 NYLOCK 10011311 10011311 M8X65 M8X65 10018570 10018570 30390975 30390975 10018570 10018570 30390975 30390975 10050168 10050168 8X450 8X450 10001505 10001505 10008110 10008110 10049943 10049943 16X800 16X800 10000328 10000328 10030252 10030252 10025658 10025658 8X1100 8X1100 10018850 10018850 10009272 10009272 10008072 10008072 LOCTITE LOCTITE 30396170 30396170 10018570 10018570 10018570 10018570 10008084 10008084 10019729 10019729 DEUTZ DEUTZ ASSEMBLY ASSEMBLY 10050169 10050169 8X550 8X550 10025113 10025113 8X500 8X500 10050170 10050170 8X650 8X650

Air Compressor Circuit Installation

Vibrator Assembly

Vibrator Assembly

30394047 - Standard Grate

30394047 - Standard Grate

303911

30391115 - 15 - European GrateEuropean Grate

Stitch Weld Stitch Weld 1.5” X 1.5” 1.5” X 1.5” 1.5” X 1.5” 1.5” X 1.5” European European Center on Grate Center on Grate Standard Standard 2 3/8” Gap 2 3/8” Gap Cut 1” Hole Cut 1” Hole 20.5” 20.5” 10” 10” 1 3/4” 1 3/4” VIBRATOR VIBRATOR 10072108 - 12V 10072108 - 12V 10072107 - 24V 10072107 - 24V 30392127 30392127 10010371 (8) 10010371 (8) DIN 125 DIN 125 10010371 (8) 10010371 (8) DIN 125 DIN 125 30396164 (4) 30396164 (4) M8 x 55 M8 x 55 10098752 (4) 10098752 (4) NYLOCK NYLOCK

Stroke Counter 

SET BRACKET AS SHOWN AND SLIDE TOWARDS OPERATOR’S SIDE UNTIL STOP BLOCKS LOCATE.

DRILL HOLE THROUGH PLATE FOR 3/8″ BOLT.

INSTALL PROXIMITY SWITCH AND WIRE COUNTER.

ADJUST DISTANCE OF PROXIMITY SWITCH TO SLEWING CYLINDER PIN UNTIL CLOSE ENOUGH FOR SIGNAL TO REGISTER ON COUNTER.

(APPROXIMATELY 1/8″ )

30391644

30392078

98353148 30373954 HHCS 5/8” x 2 1/4” 30391038 5/8” FLAT 30391038 5/8” FLAT 30391368 5/8” NYLOCK 30391368 5/8” NYLOCK 30391038 5/8” FLAT 30391038 5/8” FLAT 30396529 HHCS 5/8” x 3 1/2” 30391038 5/8” FLAT 30391368 5/8” NYLOCK 30391038 5/8” FLAT

Appendix A

Install Hayes coupling to engine flywheel. Torque bolts to 40 lb.-ft.

Install pump mounting plate to engine bellhous-ing. Torque bolts to 40 lb.-ft.

Locate dial indicator magnet on face of Hayes coupling.

Locate dial indicator on pump mounting plate. Set the dial indicator to the 0 degree position.. Once the dial indicator is touching the pump mounting plate, move dial indicator towards pump mounting plate until the needle makes one full revolution in the negative direction Lock dial indicator in place.

Zero dial indicator by turning face plate until needle points to zero.

Rotate engine crankshaft, recording run-out measurements at 90 degree intervals. Be sure to record whether the needle moves in the positive or negative direction.

If all measurements are less than 0.009", proceed with assembly. Grease pump shaft and inside of coupling with grease supplied with coupling. If grease is not supplied with

coupling use Texaco Coupling Grease, SAI p/n 30365450.

If measurements exceed 0.009", contact SAI Quality department or SAI Engineering depart-ment. 1. 2. 3 4. 5. 6. 7. 8. 0 15 5 5 10 .0005in 10 Positive 40 lb.-ft. Hayes Coupling

Pump Mounting Plate

Dial Indicator 

Dial Indicator Magnet Zero Position 40 lb.-ft. 0˚ 180˚ 90˚ 270˚ Negative

SCHWING

AMERICA INC.

PRODUCT WARRANTY

Schwing America, Inc. (“Schwing”) warrants its new equipment against defects in material and workmanship under normal use and service, and which shall not have been subject to misuse, negligence or accident, for a period of one year from the date of purchase

Schwing will, at its option, replace or repair free of charge, FOB Schwing warehouse such part or parts thereof as in its reasonable judgement shall be deemed defective. Your Schwing equipment is designed to operate with only Schwing OEM products. Use of other products may void the warranty and may not be covered by the Schwing warranty. This warranty does not obligate Schwing to bear the cost of transportation of such parts to or from Schwing warehouse.

This warranty shall not apply to any equipment manufactured by Schwing which shall have been loaded or operated beyond its rated capacity as specified by Schwing. Damage resulting from improper installations, alterations or neglect of recommended maintenance will be considered as misuse and not as a defect. Certain parts of the equipment, such as but not limited to, the pumping cylinders, pumping rams, concrete pump systems, mixer drums, chutes, etc., are subject to normal wear. This normal wear is not covered under this warranty.

On boom units, structural components such as weldments provided by Schwing are warranted on a limited, prorated basis for a period of ten years provided current structural inspections have been conducted and necessary repairs have been made in accordance with the American National Standard, ASME 830.27, Material Placement Systems.

All warranties must be submitted within sixty days of the invoice. Exceptions will be made for stock parts orders. Spare parts are warranted for a period of six-months and subject to the same limitations as new equipment. No labor will be granted for equipment out of the warranty period.

SCHWING SHALL HAVE NO LAIBILITY TO THE BUYER OF SUCH EQUIPMENT OR OTHER PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES, CONSEQUENTIAL DAMAGES OR OTHER DAMAGES OF ANY KIND OR NATURE WHATSOEVER, WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE, EVEN IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE. For all other purposes hereof, the term “consequential damages” shall include lost profits, penalties, delay damages, liquidated damages or other damages and liabilities which the buyer shall be obligated to pay or which the buyer may incur based upon, related to or arising out of its contracts with its customers or other third parties. In no event shall Schwing be liable for any amount of damages in excess of the amounts paid by the buyer for goods or services as to which a breach of contract has been determined to exist. The parties expressly agree that the price for the goods and the services was determined in consideration of the limitation on damages set forth herein and such limitation has been specifically bargained for and constitutes an agreed allocation of risk which shall survive the determination of any court of competent jurisdiction that any remedy herein fails of its essential purpose. Schwing reserves the right to make changes and improvements in its product without incurring any obligation to install any such changes or improvements in its products previously manufactured.

Schwing makes no warranty of its outside purchased components or accessory equipment such as, but not limited to, truck chassis, engines, transmissions, gear cases, tires, wheels, tools, etc., the same being subject to the warranties of their respective manufacturers.

Without limiting the generalities of the foregoing THERE IS NO OTHER REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO NEW CONCRETE EQUIPMENT AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.

1075153.2 2021 SA REV.F/8/07