SELECTION GUIDE
SELECTION GUIDE
AC Induction MotorAC Induction Motor 112-280 Frame
IEC MOTORS 1.5 TO 224 KW
IEC MOTORS 1.5 TO 224 KW……….. 44 IP
IP5454/I/IC4C41 – EN1 – ENERERGY EGY EFFFFICICIEIENT …NT ……….. 44 IP
IP5454/I/IC4C48 8 - - ENENERERGY GY EFEFFIFICICIENENT T ……… 55 IP
IP5454/I/IC4C40 0 – E– ENENERGRGY EY EFFFFICICIEIENT NT ……… 66
GENERAL PRICING RULES
GENERAL PRICING RULES………..……… 77
ALTITUDE ALTITUDE……….….……… 77 AMBIENT AMBIENT………...….……… 88 BALANCE BALANCE………....……….. 88 BEARINGS BEARINGS……….….……… 99 ROL
ROLLELER R BEABEARIRINGS NGS ……….…….……….. 99 SE
SEALALED/ED/SHSHIELIELDEDED/D/OPEOPEN BEN BEARARININGS …GS ……….….……….. 99 BEA
BEARIRING NG CACAVIVITY TY SESEALALED ED COCONSNSTRTRUCTUCTIOION N ……… 99 SPA
SPARE RE BEABEARIRINGS NGS ……….…. 1010 IN
INSUSUALALTED BTED BEAEARIRINGNGS ……S ……… 1010
CONDUIT BOX
CONDUIT BOX……….... 1010 LO
LOCACATIOTION N ……….... 1010 AU
AUXIXILILIARARY/Y/SESEPAPARARATE TE ……… 1010
COUPLINGS, PINIONS, AND SHEAVES
COUPLINGS, PINIONS, AND SHEAVES……….... 1111
DIRECTION OF ROTATION
DIRECTION OF ROTATION……….... 1111
DOCUMENTATION
DOCUMENTATION……….... 1212
DOWEL PINS – PROVISIONS
DOWEL PINS – PROVISIONS……….. 1313
DRAINS
DRAINS……… 1313 DRA
DRAIN PLIN PLUGS ANUGS AND BREAD BREATHETHERS ……RS ……… 1313 DRA
DRAIN OR WIN OR WEEEEP HOLP HOLE IN COE IN CONDNDUIUIT BOX ……T BOX ……… 1313
DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY
DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY……….... 1133 DRI
DRIP COP COVER VER – NO – NO VERVERTICTICAL LAL LIFTIIFTING NG PROVPROVISIISIONS ONS PROPROVIDVIDED ED ……… 1313 DRI
DRIP CP COVEOVER R – V– VERTIERTICAL CAL LIFLIFTINTING PG PROVROVISIISIONS ONS PROPROVIDVIDED ED ……….……... 1313
DUCTILE IRON DUCTILE IRON……….... 1414 ENCLOSURES ENCLOSURES……….…. 1414 IP IP55 55 ……….. 1414 IP IP56 56 ……….. 1414 END SHEILDS END SHEILDS……….…... 1414 B-5
B-5 MOUMOUNTINTING NG ……… 1414
EXPORT BOXING AND AIR FREIGHT PACKAGING
EXPORT BOXING AND AIR FREIGHT PACKAGING……… 1515 EXPO
EXPORT RT BOXIBOXING NG ……….…. 1515 AIR
AIR FREFREIGHIGHT PT PACKACKAGIAGING NG ……… 1515
FANS – SPECIAL MATERIAL
FANS – SPECIAL MATERIAL……….... 1515
FREQUENCY
FREQUENCY……… 1515
GROUNDING
GROUNDING……… 1515 GRO
GROUND UND PAD PAD ……… 1515
HARDWARE, STAINLESS STEEL
HARDWARE, STAINLESS STEEL……… 1515
INSULATION
INSULATION……….. 1616 TYPE O
TYPE OF INSF INSULAULATION …TION ……….……. 1616 VPI EN
VPI ENCAPCAPSUASUALTELTED WINDD WINDINGINGS ………S ……….... 1616
LEADS
LEADS……….. 1616 LEA
LEADS – EXDS – EXTRA LTRA LONG …ONG ……… 1616 LEA
LEADS – SEDS – SEALEALED CONSD CONSTRUCTRUCTION TION ………..….. 1616 TERM
IEC MOTORS 1.5 TO 224 KW
IEC MOTORS 1.5 TO 224 KW……….. 44 IP
IP5454/I/IC4C41 – EN1 – ENERERGY EGY EFFFFICICIEIENT …NT ……….. 44 IP
IP5454/I/IC4C48 8 - - ENENERERGY GY EFEFFIFICICIENENT T ……… 55 IP
IP5454/I/IC4C40 0 – E– ENENERGRGY EY EFFFFICICIEIENT NT ……… 66
GENERAL PRICING RULES
GENERAL PRICING RULES………..……… 77
ALTITUDE ALTITUDE……….….……… 77 AMBIENT AMBIENT………...….……… 88 BALANCE BALANCE………....……….. 88 BEARINGS BEARINGS……….….……… 99 ROL
ROLLELER R BEABEARIRINGS NGS ……….…….……….. 99 SE
SEALALED/ED/SHSHIELIELDEDED/D/OPEOPEN BEN BEARARININGS …GS ……….….……….. 99 BEA
BEARIRING NG CACAVIVITY TY SESEALALED ED COCONSNSTRTRUCTUCTIOION N ……… 99 SPA
SPARE RE BEABEARIRINGS NGS ……….…. 1010 IN
INSUSUALALTED BTED BEAEARIRINGNGS ……S ……… 1010
CONDUIT BOX
CONDUIT BOX……….... 1010 LO
LOCACATIOTION N ……….... 1010 AU
AUXIXILILIARARY/Y/SESEPAPARARATE TE ……… 1010
COUPLINGS, PINIONS, AND SHEAVES
COUPLINGS, PINIONS, AND SHEAVES……….... 1111
DIRECTION OF ROTATION
DIRECTION OF ROTATION……….... 1111
DOCUMENTATION
DOCUMENTATION……….... 1212
DOWEL PINS – PROVISIONS
DOWEL PINS – PROVISIONS……….. 1313
DRAINS
DRAINS……… 1313 DRA
DRAIN PLIN PLUGS ANUGS AND BREAD BREATHETHERS ……RS ……… 1313 DRA
DRAIN OR WIN OR WEEEEP HOLP HOLE IN COE IN CONDNDUIUIT BOX ……T BOX ……… 1313
DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY
DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY……….... 1133 DRI
DRIP COP COVER VER – NO – NO VERVERTICTICAL LAL LIFTIIFTING NG PROVPROVISIISIONS ONS PROPROVIDVIDED ED ……… 1313 DRI
DRIP CP COVEOVER R – V– VERTIERTICAL CAL LIFLIFTINTING PG PROVROVISIISIONS ONS PROPROVIDVIDED ED ……….……... 1313
DUCTILE IRON DUCTILE IRON……….... 1414 ENCLOSURES ENCLOSURES……….…. 1414 IP IP55 55 ……….. 1414 IP IP56 56 ……….. 1414 END SHEILDS END SHEILDS……….…... 1414 B-5
B-5 MOUMOUNTINTING NG ……… 1414
EXPORT BOXING AND AIR FREIGHT PACKAGING
EXPORT BOXING AND AIR FREIGHT PACKAGING……… 1515 EXPO
EXPORT RT BOXIBOXING NG ……….…. 1515 AIR
AIR FREFREIGHIGHT PT PACKACKAGIAGING NG ……… 1515
FANS – SPECIAL MATERIAL
FANS – SPECIAL MATERIAL……….... 1515
FREQUENCY
FREQUENCY……… 1515
GROUNDING
GROUNDING……… 1515 GRO
GROUND UND PAD PAD ……… 1515
HARDWARE, STAINLESS STEEL
HARDWARE, STAINLESS STEEL……… 1515
INSULATION
INSULATION……….. 1616 TYPE O
TYPE OF INSF INSULAULATION …TION ……….……. 1616 VPI EN
VPI ENCAPCAPSUASUALTELTED WINDD WINDINGINGS ………S ……….... 1616
LEADS
LEADS……….. 1616 LEA
LEADS – EXDS – EXTRA LTRA LONG …ONG ……… 1616 LEA
LEADS – SEDS – SEALEALED CONSD CONSTRUCTRUCTION TION ………..….. 1616 TERM
TERMINAINAL BLOCL BLOCKS ………KS ……….…. 1717 CAB
CABLE GLE GLANLAND ……D ……….……... 1717
LUBRICATION
LUBRICATION……….…. 1717 GREA
GREASE SE ……… 1717 GREA
GREASE SE FITFITTINGTINGS S ……….……. 1717 OIL M
MOUNTING
MOUNTING……….... 1818 VE
VERTIRTICACAL L FOOFOOTLTLESESS S ……… 1818
NAMEPLATES
NAMEPLATES……….…. 1818 N
NONON-S-STATANDANDARD RD MARMARKIKINGNGS S ……….... 1818 ADD
ADDITIOITIONAL NAL MOTOMOTOR R NAMNAMEPLEPLATES ATES ……….…. 1818 FOR
FOREIGEIGN LAN LANGUANGUAGE NGE NAMAMEPLAEPLATE …TE ……… 1818 NA
NAMEPLMEPLATE FOR VAATE FOR VARIARIABLE FREBLE FREQUEQUENCY APPNCY APPLICLICATIATION ………ON ……… 1919
PAINT
PAINT……….…. 1919 COL
COLOR OR CHACHANGE NGE ONLONLY Y ………..….. 1919
SHAFTS
SHAFTS……….... 2020 SPEC
SPECIAL IAL SHAFSHAFT EXTT EXTENSENSIONIONS ……S ……….……... 2020
SPACE HEATER
SPACE HEATER ……….... 2121
TESTS
TESTS……….…. 2121 ROU
ROUTINE TINE TEST TEST ……….……. 2121 COM
COMPLEPLETE TE TESTEST …T ……….... 2121 CAL
CALIBRAIBRATION TESTION TEST T ……….. 2121 NO
NOISE TEISE TEST ……ST ……… 2121 POLA
POLARIZRIZATIATION INDON INDEX TESEX TEST ………T ……….……. 2121
THERMAL PROTECTION – WINDINGS
THERMAL PROTECTION – WINDINGS……….. 2222 THER
THERMOSMOSTATS TATS ……….... 2222 THERMI
THERMISTORS STORS ……… 2222
THERMAL PROTECTION – BEARINGS
THERMAL PROTECTION – BEARINGS……….... 2323
TORQUE
TORQUE……….……... 2323 STA
STARTINRTING TORQUG TORQUE, HIGHE, HIGHER THAER THAN IEC DESIN IEC DESIGN “N” ……GN “N” ………..….. 2323 BRE
BREAKDAKDOWN TOROWN TORQUEQUE, HIGHE, HIGHER THAN IEC DESR THAN IEC DESIGN “NIGN “N” …………” ……… 2323
VERTICAL JACKING PROVISIONS
VERTICAL JACKING PROVISIONS……….. 2323
VOLTAGE
VOLTAGE……… 2424
DIMENSION SHEETS
DIMENSION SHEETS……… 2525 B3
B3 MOUNTMOUNTING ING 112-112-132 132 FRAMFRAMES…………ES……….... 2525 B3
B3 MOUNTMOUNTING ING 160-160-280 280 FRAMFRAMES…………ES……….... 2626 B5
B5 MOUNTMOUNTING ING 112-112-132 132 FRAMFRAMES…………ES……….... 2727 B5
IEC MOTORS 1.5 TO 250KW
IP54/IC41 – ENERGY EFFICIENT DESIGN “N”
3 PHASE, 50 HERTZ
220, 380, 400, OR 415 VOLTS DUTY “SI”
MEETS IEC 34 & 72-1 SPECIFICATION AMBIENT 40 C
KW RPM FRAME LIST PRICE
1.5 750 112M $963 2.2 1000 112M 989 2.2 750 132S 1320 3 1000 132S 1417 3 750 132M 1760 4 3000 112M 1099 4 1500 112M 1084 4 1000 132M 1485 4 750 160M 2035 5.5 3000 132S 1126 5.5 1500 132S 1119 5.5 1000 160M 1881 5.5 750 160L 2310 7.5 3000 132S 1326 7.5 1500 132S 1360 7.5 1000 160L 2316 7.5 750 180L 2573 11 3000 160M 1823 11 1500 160M 1788 11 1000 180M 2945 11 750 180L 3465 15 3000 160L 2275 15 1500 160L 2247 15 1000 180L 3608 15 750 200M 4200 18.5 3000 180M 2682 18.5 1500 180M 2558 18.5 1000 200M 4376 18.5 750 200L 5250 22 3000 180L 3147 22 1500 180L 2987 22 1000 200L 5057 22 750 225S 6825 30 3000 200M 4162 30 1500 200M 3982 30 1000 225S 6801 MOUNTING B-3 INSULATION CLASS “F” LABELED “CE” ALTITUDE 1000 METERS TEMPERATURE RISE “B” USE PRICING SYMBOL RXC32
KW RPM FRAME LIST PRICE
37 3000 200L $5415 37 1500 200L 4913 37 1000 225M 7836 37 750 250S 10185 45 3000 225S 7067 45 1500 225S 7005 45 1000 250S 9150 45 750 250M 12600 55 3000 225M 8923 55 1500 225M 8930 55 1000 250M 10817 55 750 280S 13650 75 3000 250M 11956 75 1500 250M 11013 75 1000 280S 14748 75 750 280M 17745 90 3000 280S 15578 90 1500 280S 14304 90 1000 280M 18792 90 750 280K 19425 110 3000 280M 18793 110 1500 280M 16643 110 1000 280K 21001 110 750 280H 23625 132 3000 280M 20475 132 1500 280K 18429 132 1000 280H 22995 132 750 280H 25200 150 3000 280M 23876 150 1500 280K 20215 150 1000 280H 24854 186 3000 280K 26813 186 1500 280H 23650 186 1000 280H 28029 224 1500 L280H 26622 250 1500 L280H 31326
IP54/IC48 – ENERGY EFFICIENT DESIGN “N”
3 PHASE, 50 HERTZ
220, 380, 400, OR 415 VOLTS DUTY “SI”
MEETS IEC 34 & 72-1 SPECIFICATION AMBIENT 40 C KW RPM FRAME AIR VELOCITY LIST PRICE 4 3000 112M 600CM/SEC $1045 4 1500 112M 500 1023 4 1000 132M 600 1408 4 750 160M 400 1936 5.5 3000 132S 600 1067 5.5 1500 132S 500 1062 5.5 1000 160M 600 1782 5.5 750 160L 400 2189 7.5 3000 132S 600 1254 7.5 1500 132M 500 1287 7.5 1000 160L 600 2200 7.5 750 180M 475 2441 11 3000 160M 600 1733 11 1500 160M 500 1700 11 1000 180M 600 2793 11 750 180L 475 3276 15 3000 160L 600 2156 15 1500 160L 500 2134 15 1000 180L 600 3423 15 750 200M 475 3990 18.5 3000 180M 600 2546 18.5 1500 180M 500 2426 18.5 1000 200M 700 4158 18.5 750 200L 475 4988 22 3000 180L 600 2982 22 1500 180L 500 2835 22 1000 200L 700 4804 22 750 225S 500 6484 30 3000 200M 600 3953 30 1500 200M 500 3780 30 1000 225S 700 6458 30 750 225M 500 7875 MOUNTING B-3 INSULAITON CLASS “F” LABELED “CE” ALTITUDE 1000 METERS TEMPERATURE RISE “B” USE PRICING SYMBOL RXC32
KW RPM FRAME AIR VELOCITY LIST PRICE 37 3000 200L 600CM/SEC $5145 37 1500 200L 500 4667 37 1000 225M 700 7366 37 750 250S 650 9576 45 3000 225S 600 6647 45 1500 225S 500 6652 45 1000 250S 800 8689 45 750 250M 650 11970 55 3000 225M 600 8390 55 1500 225M 500 8484 55 1000 250M 800 10164 55 750 280S 750 12831 75 3000 250M 900 11235 75 1500 250M 800 10353 75 1000 280S 900 13860 75 750 280M 750 16674 90 3000 280S 900 14800 90 1500 280S 800 13445 90 1000 280M 900 17661 90 750 280K 750 18454 110 3000 280M 900 1785 110 1500 280M 800 15813 110 1000 280K 900 19950 132 3000 280M 900 19247 132 1500 280K 800 17504 150 3000 280M 900 22444 150 1500 280K 800 18995
IP54/IC40 – ENERGY EFFICIENT DESIGN “N”
3 PHASE, 50 HERTZ
220, 380, 400, OR 415 VOLTS DUTY “SI”
MEETS IEC 34 & 72-1 SPECIFICATION AMBIENT 40 C
KW RPM FRAME LIST PRICE
1.5 3000 132S $1067 1.5 1500 132S 1062 1.5 1000 132M 1408 1.5 750 160M 1936 2.2 3000 132S 1126 2.2 1500 132S 1119 2.2 1000 160M 1782 2.2 750 160L 2189 3 3000 132M 1254 3 1500 132M 1287 3 1000 160L 2200 3 750 180M 2441 4 3000 160M 1733 4 1500 160M 1700 4 1000 160L 2316 4 750 180M 2573 5.5 3000 160L 2275 5.5 1500 160L 2247 5.5 1000 180M 2945 5.5 750 200M 3990 7.5 3000 180M 2546 7.5 1500 180M 2426 7.5 1000 200M 4158 7.5 750 200L 4988 11 3000 200M 3953 11 1500 200M 3780 11 1000 200L 4804 11 750 225M 7875 15 3000 200L 5145 15 1500 200L 4667 15 1000 225M 7366 15 750 250S 9576 18.5 3000 225S 6647 18.5 1500 225S 6652 18.5 1000 250S 8689 18.5 750 250M 11970 MOUNTING B-3 INSULAITON CLASS “F” LABELED “CE” ALTITUDE 1000 METERS TEMPERATURE RISE “B” USE PRICING SYMBOL RXC32
KW RPM FRAME LIST PRICE
22 3000 250S $11013 22 1500 250S 9856 22 1000 250M 11956 22 750 280M 16674 30 3000 250M 14763 30 1500 280S 14800 30 1000 280M 17661 30 750 280K 18454 37 3000 280K 17504 37 1500 280K 17504 37 1000 280K 19950 37 750 280H 23625 45 3000 280K 18660 45 1500 280K 17892 45 1000 280H 21001 55 3000 280H 23876 55 1500 280H 20215
GENERAL PRICING RULES
ALL MODIFICATIONS ARRANGED ALPHABETICALLY
Modifications that can be supplied are not limited to only those listed on the following pages; these are considered standard modifications. Custom designed motors that include modifications not listed can be evaluated on a project basis. Contact Product Marketing with the specification details and anticipated volume levels.
USE OF MODIFICATIONS
Read carefully all details and explanatory notes for each modification
These modifications are designed to be added to the base list price of a Totally Enclosed Fan Cooled (IC41), Totally Enclosed Non-Ventilated (IC40), or Totally Enclosed Air Over (IC48) motor. Adding these modifications to any other enclosure may result in price discrepancies.
DISCOUNTS
All modified motors will be subject to the multiplier and discount symbol of the base price motor unless a specific modification calls out a change in discount symbol and/or multiplier.
CHANGE NOTICE
All change notices requiring a product change will be subject to a
$100 NET
re-specification charge plus the applicable modification adder. If the change notice is received within two weeks of scheduled ship date, the change will be priced at the applicable MOD center charges. This policy does not pertain to paperwork changes (i.e. territory number changes or “ship to” addresses).ALTITUDE
The ratings listed in this selection guide apply to energy efficient motors operating at an altitude up to 1000 meters above sea level with a “B: temperature rise up to 40 C ambient. When operating at a higher altitude derating may be necessary in order to maintain the motor’s operating temperature. The following derate factor should be used for rerating the nameplate KW.
DERATING FOR EXTENDED ALTITUDE(1)(2)
ALTITUDE 2000m 3000m 4000m
CLASS B TEMPERATURE LIMITS 95% 89% 83%
CLASS F TEMPERATURE LIMITS 100% 100% 95%
(1) Motors requiring a combination of Ambient and Altitude must first refer to AC Product Marketing for pricing and availability.
(2) Motors are based using sine wave power, if motor is applied to an Inverter as well as requiring High Altitude conditions it must first be reviewed by AC Product Marketing for the need of special features and/or a special design to meet the application.
AMBIENT
The ratings listed in this selection guide apply to energy efficient motors operating at ambients up to 40 C with a “B” temperature rise up to 1000m above sea level. When operating at a higher ambient derating may be necessary in order to maintain the motor’s operating temperature. The following derate factor should be used for rerating the nameplate KW.
DERATING FOR HIGH AMBIENT TEMPERATURES(1)(2)
AMBIENT 45 C 50 C 55 C 60 C 65 C
CLASS B TEMPERATURE LIMITS 96% 93% 89% 85% 80%
CLASS F TEMPERATURE LIMITS 100% 100% 100% 100% 98%
(1) Motors requiring a combination of Ambient and Altitude please refer to AC Product Marketing for pricing and availability.
(2) Motors are based on a motor using sine wave power, if motor is applied on an Inverter as well as requiring High Ambient conditions must first be reviewed by AC Product Marketing for the need of special features and/or special design to meet the application.
BALANCE
All motors are dynamically balanced and vibration measured in accordance with IEC standards. Modified motors can be built to exceed standard limits as outlined below.
MOTOR VIBRATION MAXIMUM WHEN MEASURED PER IEC 34-14 FRAME SIZES IEC 112 TO 280
VELOCITY (mm/s R.M.S.) 3000 RPM(1) 1500 RPM & SLOWER
STANDARD 2.8 1.8
ULTRA-STANDARD 1.8 1.12
PRECISION 1.12 .71
ULTRA-PRECISION .71 .45
(1) Ultra-Precison balance of .45 is not available on two pole (3000RPM) motors.
Vibration level of motors in field are usually higher than when measured per the IEC procedure mm/s refers to Velocity, millimeters per second R.M.S.
Vibration is measured on all three axes using five separate locations
Vibration at frequencies other than running speed will be less than values noted above
Motors with roller bearings are not available with vibration limits at the Precision or Ultra-Balance levels
LIST PRICE ADDITION FOR SPECIAL BALANCE LEVELS FRAME SIZE VIBRATION CATEGORY 112 132 160 180 200 225 250 280 280K/H STANDARD N/C N/C N/C N/C N/C N/C N/C N/C N/C ULTRA-STANDARD $135 $135 $155 $155 $175 $175 $230 $230 $425 PRECISON $230 $230 $240 $240 $270 $270 $360 $360 $465 ULTRA-PRECISION $495 $495 $1,176 $1,176 $1,372 $1,372 $1,568 $1,960 $2,360
BEARINGS
ROLLER BEARINGS
A motor equipped with roller bearings must be belt duty and is not suitable for coupled service.
Roller bearings are available on the drive end of modified motors on 1500RPM or slower, 160 frames and up for above standard overhung loads.
ROLLER BEARIN LIST PRICE ADDTIONS BY FRAME SIZE
160 180 200 225 250 280(1)
$370 $470 $510 $550 $590 $1,870
(1) Frames 160 to 250 a Roller Bearing is optional depending on the belt load application. For 280 frames on belt duty applications a Roller Bearing on the drive end of the motor must be ordered, and the above price addition added and written on the order entry form.
SEALED/SHIELDED/OPEN BEARINGS
Bearing location must be specified on order. Indicate whether FE, BE, or BOTH. This adder is for standard ball bearings only and not applicable to Thrust or Roller Bearings.
LIST PRICE ADDITION PER BEARING BY FRAME SIZE
BEARING TYPE FRAME
SEALED
BEARING SHIELDED BEARING(SINGLE & DOUBLE)
OPEN BEARING (IC41, IC40,IC48) 112-132 $105 $105 STD 160-200 $190 $190 STD 225 $235 $235 STD 250-280 N/A $375 STD
BEARING CAVITY SEALED CONSTRUCTION
This modification may be used in lieu of sealed bearings where sealed bearings are not available, impractical, or undesirable. Must be added to “IP54, IP55, or IP56” motor
Bearing cavities on both sides of bearing are packed with grease and sealed by inner cap
Shielded bearings are used wherever possible, but open bearings are also available; please specify choice. Normal grease entry and outlet openings are plugged, and plugs are staked in place.
A nameplate is mounted on the motor reading “Do Not Lubricate”
This construction makes more grease available to the bearing raceway than does a sealed for life bearing and is available for all bearing types including roller and thrust bearings. Order write-up must specify which bearing(s) to be sealed whether FE, BE,
or BOTH.
LIST PRICE ADDER (PER BEARING) BY FRAME 112-200 FRAME 225-280 FRAME
SPARE BEARINGS
For one set of spare bearings per motor ordered, use the list price adders from the table below.
LIST PRICE ADDITIONS BY FRAME SIZE(1)
112 132 160 180 200 225 250 280 280K/H
BALL BEARINGS $60 $95 $160 $240 $390 $520 $670 $865 $1,180
ROLLER BEARINGS N/A N/A $280 $360 $600 $760 $1,000 $1,245 $1,775 (1) This adder is valid only for standard bearings – bearings with features or for conditions listed below are not covered by
this adder. Contact AC Product Marketing for quotations on these specialty items. Specialty features/conditions not covered:
Special cages or other components Motors having Ultra-Precision balance
Specific brands or characteristics to meet Customer specifications
Grease other than Chevron SRI-2/Dow Corning DC44/Shell Aero-Shell #7 for ball bearings or Mobil SHC-220 for roller bearings
INSULATED BEARING
Available only on horizontal 280 frames. Contact AC Product Marketing for vertical applications.
Only one bearing needs to be insulated to break the electrical path. Reliance standard practice is to insulate the FE (Opposite Drive End) bearing only.
Motors with a drive end roller bearing will always have only the FE (Opposite Drive End) insulated.
LIST PRICE ADDITON
INSUALTED BALL BEARING $2,400 LIST
CONDUIT BOX
Note as standard all enclosures are provided with a cast iron conduit box with dual cable entry.
LOCATION
Standard conduit box location is side mounted on frames 112-280. Conduit box mounted on top of front-end bracket is available on cast iron IC41, IC40, IC48 motors frames 112-280.
LIST PRICE ADDITION BY FRAME SIZE
112 132 160 180 200 225 250 280 280K/H
$500 $560 $620 $685 $745 $800 $860 $930 $1,050
AUXILIARY/SEPARATE
A separate cast iron conduit box can be provided for space heaters or other control leads. NOTE: All accessory leads will be brought out to the auxiliary conduit box. This modification includes the addition of a terminal strip.
LIST PRICE ADDITIONS BY FRAME SIZE
ENCLOSURE 112 132 160 180 200 225 250 280 280K/H
IC41 $350 $350 $385 $385 $415 $415 $440 $440 $470
IC48 $350 $350 $385 $385 $415 $415 $440 $440 $470
COUPLINGS, PINIONS, AND SHEAVES
Rigid couplings, flexile couplings, pinions and V-belt sheaves can be pressed on the motor shaft. Couplings, pinions or sheaves must be finish bored and key seated to Reliance shaft dimensions and must be shipped to appropriate plant at least three weeks in advance of scheduled shipment.
NOTE:Maintenance of shipment schedule dependent on availability of customer property.
LIST PRICE ADDITON BY FRAME SIZE
112 132 160 180 200 225 250 280 280K/H
$335 $390 $415 $440 $465 $495 $515 $540 $595
DIRECTION OF ROTATION
ROTATION ARROW / PHASE SEQUENCE
Standard Reliance IC41 motors utilize bi-directional cooling fans. When rotation direction is required to be called out on the motor, a rotation arrow and phase sequence nameplate are supplied for $85.00 list. Direction of rotation shall be referenced facing the opposite drive end of the motor.
DOCUMENTATION
When specified with the motor order, the following documentation is available for the net price addition for each item from the table below. All data submittals include standard data transmittal and certification sheet – Item #1 below – in standard format. Where data is required to be submitted to more than one location add $50 NET for each additional mailing address. Where data is required for Customer Approval add $50 NET for each motor rating.
MOTOR SOFTWARE NET PRICE TABLE
FOR EACH MOTOR RATING
INITIAL ADDITIONAL COPIES DESCRIPTION
QTY NET $ MIN. QTY NET $/MIN QTY STANDARD DATA TRANSMITTAL AND CERTIFICATION SHEET 1 N/C 5 $5 STANDARD TABULATED OUTLINE DIMENSION SHEET 1 N/C 5 $5 STANDARD WIRING/CONNECTION DIAGRAM 1 N/C 5 $5 STANDARD INSTALLATION, OPERATION, AND
MAINTENANCE BULLETINS 1 N/C 5 $5 STANDARD RENEWEL PARTS BULLETINS FOR
STANDARD CONSTRUCTION 1 N/C 5 $5 STANDARD TABULATION (TYPICAL) PERFORMANCE DATA SHEETS APPLY
ADDITION FOR EACH SPECIFIC VOLTAGE CONDIDITON 1 $25 1 $2 STANDARD PERFORMANCE CURVES – SPEED VS. TORQUE, AMPS;
HORSEPOWER VS. POWER FACTOR, EFFICIENCY, AMPS, SPEED – APPLY ADDITION FOR EACH SPECIFIC VOLTAGE CONDITION
1 $150 1 $2 NON-STANDARD OUTLINE DRAWINGS OR SPECIAL CONSTRUCTION OR
ACCESSORIES 1 $50 1 $2 COMPLETION OF CUSTOMER PERFORMANCE TABULAR DATA
SHEETS – USING TYPICAL PERFORMANCE DATA ONLY 1 $50 N/A N/A SPECIAL CALCULATED DATA – APPLY ADDITION FOR
EACH SPECIFIED DATA 1 $150 1 $2 CERTIFICATION OF COMPLIANCE – A COPY OF THE
ORIGINAL CUSTOMER PO MUST ACCOMPANY ORDER 1 $40 1 $2 SPECIAL TAGGING FOR SPECIAL MARKS ON SOFTWARE NOT
A PART OF RELIANCE’S STANDARD FORMAT WILL BE CHARGED ON A PER SHEET BASIS
1 $50 N/A N/A ULCERTIFICATE 1 $550 N/A N/A
The data available is provided as quality black on white paper, suitable for reproduction. AS AN ALTERNATE to paper copies, any engineering data, curve and drawing can be supplied in electronic format (. tif or .pdf file only) via email – specify email address on order write-up. If both formats are required, add $25 NET plus the appropriate “ADDITIONAL COPIES” adder for the table above.
DOWEL PINS – PROVISIONS
NOTE: This is for (2) two holes only. For (4) four holes (one on each foot) double the adder.
Alignment holes are 30 off vertical, one in a DE foot and one in an ODE foot diagonal to each other. This modification is only available for 160-280 frame motors.
LIST PRICE ADDITION BY FRAME SIZE
160 180 200 225 250 280
$300 $300 $350 $350 $425 $425
DRAINS
DRAIN PLUGS AND BREATHERS
Standard horizontal IC41, IC48, IC40 motors with B3 or B3/L mounting are provided with drain holes that have Stainless Steel T-Drains. For special mounting positions, vertical motors or special automatic drains, make list price additions from the table below.
LIST PRICE ADDITON BY FRAME SIZE PER DRAIN
TYPE OF DRAIN ENCLOSURE 112-132 160-200 225-280
AUTOMATIC STAINLESS STEEL T-DRAINS (1) IC41, IC40, IC48 $105 $155 $210 AUTOMATIC BREATHER DRAIN IC41, IC40, IC48 $155 $210 $260
(1) This adder is for adding an additional T-Drain to the motor and therefore the location must be explained on the order entry form.
DRAIN OR WEEP HOLE IN CONDUIT BOX
A 9.53mm hole can be provided in the conduit box for a $130 list.
DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY
Drip covers can be furnished on standard horizontal motors for extra protection from dripping liquids and falling objects when the motor is mounted in vertical shaft down position “V5”.
DRIP COVER – NO VERTICAL LIFTING PROVISIONS PROVIDED
LIST PRICE ADDITION BY FRAME SIZE MOTOR
ENCLOSURE 112 132 160 180 200 225 250 280 280K/H
IC41, IC40, IC48 $210 $210 $310 $290 $360 $395 $415 $445 $445
DUCTILE IRON
For remote locations, where an extra degree of reliability and protection is required, ductile iron components are available. In addition, Ductile iron modifications will cause extended leadtimes. For delivery cycles, contact the manufacturing plant.
LIST PRICE ADDITION BY FRAME SIZE
QTY 112 132 160 180 200 225 250 280 280K/H 1 $2,000 $2,100 $2,250 $2,400 $2,625 $3,150 $3,700 $4,430 $5,665 2-4 $1,600 $1,675 $1,800 $1,915 $2,100 $2,515 $2,950 $3,545 $4,530 FRAME ONLY 5+ $1,200 $1,260 $1,350 $1,440 $1,575 $1,890 $2,220 $2,655 $3,400 1 $3,650 $3,850 $4,000 $4,500 $5,200 $6,200 $6,800 $8,100 $10,050 2-4 $2,900 $3,050 $3,200 $3,600 $4,150 $4,950 $5,425 $6,485 $8,015 FRAME / END BRACKETS / CONDUIT BOX (1) 5+ $2,175 $2,280 $2,400 $2,700 $3,120 $3,720 $4,080 $4,875 $6,025 (1) Ductile iron fan covers not available
ENCLOSURES
IP55
As defined by IEC 34-5: Complete protection against contact with live or moving parts inside the enclosure. The entry of dust is not totally prevented, but dust cannot enter in sufficient quantity to interfere with the satisfactory operation of the motor.
Projection of water by nozzle from any direction has no harmful effect.
LIST PRICE ADDITION BY FRAME SIZE
112 132 160 180 200 225 250 280 280K/H
$175 $196 $230 $235 $290 $295 $350 $360 $390
IP56
As defined by IEC 34-5: Complete protection against contact with live or moving parts inside the enclosure. The entry of dust is not totally prevented, but dust cannot enter in sufficient quantity to interfere with the satisfactory operation of the motor. Water from heavy seas or projected from powerful jets has no harmful effect.
LIST PRICE ADDTION BY FRAME SIZE
112 132 160 180 200 225 250 280
$370 $395 $455 $475 $500 $580 $1,045 $1,860
END SHEILDS
B-5 MOUNTING (FOOTLESS)
LIST PRICE ADDITION BY FRAME SIZE(1)
IECFRAME 112 132 160 180 200 225 250 280
BOLT CIRCLE 215mm 265mm 300mm 300mm 350mm 400mm 500mm 500mm
FIT DIAMETER 180mm 230mm 250mm 250mm 300mm 350mm 450mm 450mm
“FF” FLANGE $295 $425 $565 $665 $945 $1,135 $1,355 $1,535
“FT” FLANGE $345 $475 $615 $715 $995 $1,185 $1,405 $1,585
EXPORT BOXING AND AIR FREIGHT PACKAGING
EXPORT BOXING
Standard commercial export packaging for under deck export shipping is available at a Net Price addition of 8% of total motor order with a Net Price minimum of $350 per sales order.
AIR FREIGHT PACKAGING
A wood slated crate specifically designed and recommended for air shipments is available for 160-280 frames.
LIST PRICE ADDITON BY FRAME SIZE
160-180 200-225 250-280
$250 $500 $750
FANS – SPECIAL MATERIAL
Standard fan material is a reinforced corrosion resistant plastic that is impervious to chemical attack. Metal fans are available as listed below. Leadtimes will be extended, contact manufacturing plant for cycle details.
LIST PRICE ADDITION BY FRAME SIZE
FAN MATERIAL 112 132 160 180 200 225 250 280 280K/H
BRONZE (1) $315 $395 $725 $845 $940 $1,575 $1,810 $2,645 $2,675 ALUMINUM (1)(2) N/A N/A $725 $765 $805 $850 $920 $1,090 $1,100 (1) Motors with metal fans are provided with a steel or cast iron fan cover.
(2) Not available for motor speeds above 1500 RPM
FREQUENCY
On a production basis, 60Hz designs can be furnished for three-phase ratings. Apply the following percentage price adder to the basic modified 50Hz rating of the required enclosure and RPM.
ADD 15% TO THE BASIC LIST PRICE
GROUNDING
The standard IEC motor B3 mounting is equipped with an internal ground and a tapped hole M10 X 1.5 on the foot of the motor.
GROUND PAD
Use the following list adder to provide a M10 X 1.5 tap; 25.4-mm thick pad mounted to the motor frame.
112 132 160 180 200 225 250 280
COPPER N/A N/A $1,025 $1,025 $1,025 $1,025 $1,025 $1,025
IC41, IC40, IC48 $155 $210 $260 $310 $390 $415 $440 $465 $490
INSULATION
TYPE OF INSULATION
The standard insulation system for IEC motors is Class F. For addition to Class F system.
LIST PRICE ADDITON BY FRAME SIZE
INSULATION TYPE 112 132 160 180 200 225 250 280 280K/H
E N/C N/C $235 $415 $550 $730 $1,020 $1,400 $1,965
J $80 $105 $140 $230 $300 $375 $530 $730 $1,240
VPI ENCAPSULATED WINDINGS
NOTE:
This insulation system is not suitable for a mbient temperatures below -25 C
LIST PRICE ADDITIONS BY FRAME SIZE
112 132 160 180 200 225 250 280 280K/H
VPI $1,600 $1,600 $1,600 $1,735 $1,875 $2,000 $2,470 $3,065 $3,450 VPI SUITABLE FOR IEEE
#429 W/O TEST $2,815 $2,815 $3,400 $3,750 $4,065 $4,250 $5,325 $6,600 $7,450 VPI SUITABLE FOR IEEE
#429 W/ TEST $7,500 $7,825 $8,125 $8,450 $8,750 $8,950 $10,000 $11,280 $12,125 VPI SUITABLE FOR IEEE
#429 W/ WITNESS TEST $10,000 $10,325 $10,625 $10,950 $11,250 $11,450 $12,500 $13,780 $14,625
LEADS
LEADS – EXTRA LONG
Leads longer than standard 152 mm are available. Use list adders from the table below for every 304 mm increments of added length to a maximum length of 2.44 meters.
LIST PRICE ADDITION BY FRAME SIZE
112 132 160 180 200 225 250 280 280K/H
FOR EACH 304 MM $75 $75 $85 $85 $95 $110 $140 $180 $200
LEADS – SEALED CONSTRUCTION
This modification provides for “potted” or “chicoed” lead opening between motor frame and conduit box. If an auxiliary conduit box is required, double the list adder below to have both sets of leads sealed.
LIST PRICE ADDITION BY FRAME SIZE
ENCLOSURE 112 132 160 180 200 225 250 280 280K/H
TERMINAL BLOCKS
The terminal block is provided on IEC motors as an industry standard not as a requirement by IEC, at no additional charge. These terminal blocks are designed to accept single hole lugs from the customer. The blocks will be sized with studs as follows, the end users will have the responsibility to select the proper size lugs to fit the studs. The selection of a dual voltage motor will eliminate the ability to supply terminal blocks with the standard product configuration.
LIST PRICE ADDITION BY FRAME SIZE
FRAME SIZE 112 132 160 180 200 225 250 280 280K/H
STUD DIAMETER IN (mm) 6 6 6 6 8 8 10 12 16
CABLE GLAND
Metal industrial grade cable glands to conform to Reliance Electric’s standard configuration have a metric outlet opening. These are available for all enclosures in frames 112-280 both horizontal and vertical. This adder is per conduit box; if an auxiliary conduit box is required, double the adder below to have both equipped with cable glands.
It is necessary to provide the cable size/type with orders to minimize improper cable gland size and type selection. If the cable size and type specified by the customer are incompatible with Reliance’s standard configuration, additional price adders, delivery time and/or alternate specifications may be necessary.
LIST PRICE ADDITON BY FRAME SIZE
112 132 261 180 200 225 250 280 280K/H
160 160 160 160 230 230 300 300 375
STANDARD CONFIGURATION (CABLE DIAMETER FOR NEOPRENE JACKETED)
FRAME SIZE 112 132 160 180 200 225 250 280 280K/H
CABLE DIA. IN (mm) 12-14 15-17 24-26 24-26 31-33 31-33 39-41 39-41 45-47
LUBRICATION
GREASE
Bearings furnished in 112 – 280 motors are lubricated with Chevron SRI-2 grease, with the exception of roller bearing applications. Special greases for roller bearings must be reviewed by AC Product Marketing prior to quotation.
STD AMBIENT RANGE
LIST PRICE ADDITOIN TYPE OF GREASE MANUFACTURER & TYPE LOW HIGH 112-180 200-280
HIGH TEMPERATURE SILICONE DOW CORNING DC44 -13 F -25 C +194 F +90 C $55 $150 LOW TEMPERATURE PETROLEUM AERO SHELL #7 -76 F -60 C +104 F +50 C $55 $150 HIGH TEMPERATURE PETROLEUM CHEVRON SRI-2 -13 F -25 C +149 F +65 C N/C N/C
OIL MIST LUBRICATION
“OIL MIST LUBRICATION” is available for IC41, IC40, and IC48 enclosures.
The motor modified using the adder will ship with inlet and outlet plugs installed, a special lubrication nameplate, sealed lead entry into the frame and an insulation system and leads that are compatible with most lubricating oils. (if an auxiliary conduit box is required, a separate adder for sealed leads for that box will also have to be made) Lubrication nameplate reads “Oil Mist
Lubrication” – this will indicate the motor must immediately be used on an oil mist system or filled with grease because at time of shipment no lubricant will be provided. This modification requires the features of IP54, IP55, or IP56 motor.
LIST PRICE ADDITONS BY FRAME
MOUNTING POSITION 112 132 160 180 200 225 250 280 280K/H
HORIZONTAL 360 360 500 550 635 705 875 1250 1495
VERTICAL 500 500 610 675 775 865 1070 1475 1770
MOUNTING
VERTICAL FOOTLESS
This modification converts a horizontal foot mounted motor to a “FF” or “FT” Flange, footless vertical motor with vertical lifting capability.
Vertical lifting capability is available ONLY for motors mounted shaft-down; motors mounted shaft-up will have lifting arrangements as standard for horizontal motors. Please note on the Order Entry form if shaft-up “V3” or shaft-down “V1” mounting. If shaft-down, a drip cover will be provided.
TYPE OF MOUNTING 112 132 160 180 200 225 250 280
“FF” or “FT FLANGE $450 $650 $895 $1,015 $1,425 $1,485 $1,775 $2,045
NAMEPLATES
NON-STANDARD MARKINGS
For non-standard markings on motor nameplates apply the following list price addition to the basic modified motor price. The character height is only available in 2.38 mm. All other special character heights or special fonts must be authorized by AC Product Marketing.
$75 LIST PER MOTOR ADDITIONAL MOTOR NAMPLATES
Motor identification nameplates for remote mounting by customer will be furnished when specified on order write-up.
$30 LIST PER NAMEPLATE FOREIGN LANGUAGE NAMEPLATE
Nameplates are available in a foreign language by adding the following list price addition per nameplate per translation. A standard English motor nameplate will be provided on all motors in addition to the foreign nameplate.
LANGUAGE(S) LIST PRICE ADDITION PER NAMEPLATE
French, Spanish, Russian $860 per nameplate, 1 nameplate per motor ordered Arabic, Chinese $1,150 per nameplate, 1 nameplate per motor ordered Other Contact AC Product Marketing
NAMEPLATE FOR VARIABLE FREQUENCY APPLICATION
To have a motor marked as “Suitable for variable frequency application,” apply the following addition to the basic modified motor price.
$75 LIST PER NAMEPLATE
VARIABLE FREQUENCY RE-RATE GUIDELINES FOR IC41 OR IC40 ONLY(1)(2)
RATIO: UPTO10:1 2:1 4:1 10:1
TORQUE: VARIABLE TORQUE CONSTANT TORQUE CONSTANT TORQUE CONSTANT TORQUE IEC ENERGY EFFICIENT DESIGN: 100% NAMEPLATE KW 90% NAMEPLATE KW 80% NAMEPLATE KW SPECIAL DESIGN REQUIRED (1) All motors will have Class F insulation rise, 40 C ambient, for an altitude of 1,000 meters maximum and 76 meters
maximum lead length from the AB or Reliance Drive. Otherwise consult your drive manufacturer for lead length limitations.
(2) For motors used on the Reliance GV3000; this drive must have optimized Volts/Hz with additional boost as needed.
PAINT
The standard paint system is an epoxy base system with a 2 to 3 mil. Dry film thickness in Reliance Blue-Green color. Any deviation from this description is considered a special finish and requires review.
COLOR CHANGE ONLY
This adder covers a special color of the standard Reliance finish ONLY. Customer MUST furnish a copy of the requested paint specification with a reference to one of the following and a paint chip if possible.
Federal Standard 595 Munsell System RAL Standards
Sherwin Williams reference number (must be standard, non-proprietary) Carboline reference number (must be standard, non-proprietary)
Exact color matches to a specification or paint chip are NOT always possible – color match will only be approximate in most cases. SPECIAL COLOR PAINT WILL CAUSE LEADTIME TO BE EXTENDED. Finishes other than Reliance standard (regardless of color) must be reviewed by AC Product Marketing prior to quoting.
LIST PRICE ADDITIONS BY FRAME SIZE – COLOR CHANGE ONLY
112-180 200-280
SHAFTS
SPECIAL SHAFT EXTENSIONS
Any deviation from the dimension of a single standard shaft extension or standard double shaft extension requires a price addition from the modification bases.
Table 1– Base charge for shaft.
Table 2– Shaft features to be added to the applicable base charge of Table 1.
NOTE: Adders form both Table 1 and Table 2 required.
LIST PRICE ADDITION BY FRAME SIZE
REQUIREMENT
NUMBER OF MOTORS
112 132 160 180 200 225 250 280 280K/H TABLE 1 – SPECIAL SHAFT – BASIC ADDITION
QTY 1 $1355 $1435 $1515 $1590 $1665 $1740 $1815 $1890 $1965 QTY 2-4 $555 $590 $620 $650 $685 $715 $745 $775 $800 BASIC PRICE
ADDITION S FOR
SPECIAL SHAFT QTY 5+ $225 $235 $250 $260 $275 $285 $300 $310 $335 TABLE 2 – SPECIAL SHAFT FEATURES
FOR EACH ADDITIONAL 127mm LENGTH (OR ANY PORTION THEROF) (1)
$25 $35 $40 $50 $60 $65 $75 $85 $95 #416 STAINLESS STEEL OR
CLASS 2 MATERIAL $105 $165 $230 $345 $630 $810 $1,170 1,260 $1,325 #304, 316 STAINLESS STEEL $280 $440 $605 $910 $1,650 $2,215 $3,075 $3,485 $3,485 17-4PH SHAFT MATERIAL
ANY
$160 $250 $345 $520 $945 $,215 $1,755 $1,890 $1,990 FOR EACH FEATURE PER EACH END OF THE SHAFT ADD FROM THE TABLE BELOW:
KEYWAY(2) $35 45 50 60 75 85 90 105 110 DRILLED HOLE:DIAMETRICALLY $30 40 45 55 70 75 85 100 105 STEPS: EACH STEP OR REDUCED
DIAMETER FROM STANDARD (3) $30 $40 $45 $55 $70 $75 $85 $100 $105 THREADS: CLASS 2 RIGHT HAND
THREAD OF SIZE APPROPRIATE TO SHAFT DIAMETER
1 end only(4)
$40 $50 $60 $70 $90 $100 $110 $130 $140 TAPERED 31.75 mm OR 38.1 mm PER
304.8 mm WITH THTREADS, LOCKNUT AND WASHER 1 end only(4)
$40 $50 $60 $70 $90 $100 $110 $130 $140 HOLE DRILLED AND TAPPED IN END
OF SHAFT, (DEPTH LIMIT TO 3 X DIAMETER)
$40 $50 $60 $70 $90 $100 $110 $130 $140 SQUARED: MILLED FLATS
1 end only(3) (4)
ANY
$40 $50 $60 $70 $90 $100 $110 $130 $140
(1) For additional length greater than 4 times standard shaft diameter, contact AC Product Marketing for quotation. (2) Standard endmill keyway in English dimensions only – for other types (sledrunner or woodruff) and/or for metric
dimensions, contact AC Product Marketing for quotation.
(3) For diameter less than one-half standard shaft diameter, contact AC Product Marketing for quotation. (4) To make any of these modifications to both ends of shaft, contact Product Marketing for quotation.
SPACE HEATER
The space heater is a strip type heater mounted around the coil head of the motor with a maximum sheath temperature of 150 C. The heater voltage will be 120 volts single phase unless otherwise specified. Other available single phase, single voltages are available: 240V, 440V, or 575V with a + or – 10% variation, suitable for use on 50 or 60Hz power source.
LIST PRICE ADDITIONS BY FRAME SIZE(1)
MOTOR VOLTAGE ENCLOSURE 112 132 160 180 200 225 250 280 280K/H
600V MAX IC41, IC48, IC40 $175 $175 $255 $285 $285 $340 $415 $490 $570 ABOVE 600V IC41, IC48, IC40 $450 $450 $525 $525 $575 $575 $620 $680 $740 (1) This modification requires the addition of an auxiliary conduit box.
TESTS
Each Reliance motor is tested to assure conformance with electrical and mechanical specifications. Each motor is given a Routine Test per IEEE Std. 112.
ROUTINE TEST
This is a test report per IEEE Std. 112 Appendix A and includes complete nameplate information. The test report does not include Vibration data; this data requires an additional $50NET to the Routine Test & Report adder. Note the locked rotor test which is included in Routine Test is a single phase locked rotor test. For a Three Phase Locked Rotor Test add an additional $250 NETto the Reliance Test & Report adder.
COMPLETE TEST
A complete test uses a dynamometer to verify nameplate description and electrical design characteristics. After verification the test results are supplied on a test report per IEEE Std. 112 Appendix B.
CALIBRATION TEST
Consists of 0 to 125% rated load test measurement of speed, torque, current, power factor and efficiency at rated voltage. The data is provided as a curve plotted n Reliance standard format.
NOISE TEST
This verifies sound levels per procedures defined in IEEE-85 under a No Load Condition.
POLARIZATION INDEX TEST
This is the recommended procedure for the measurement of insulation resistance of rotating machinery rated 1 HP (I KW) or greater. Testing is done per IEEE #43, latest revision. Polarization Index is the ration of a 10 min. resistance with constant test potential applied.
NET PRICE ADDITIONS FOR TESTS PER FRAME SIZE
TEST & ANALYSIS 112-132 160-180 200-225 250-280 280H/K
ROUTINE TEST & REPORT $ 50 net $50 net $50 net $50 net $50 net WITNESSED ROUTINE TEST & REPORT $275 net $275 net $375 net $535 net $980 net COMPLETE DYNAMOMETER TEST $1,140 net $1,140 net $1,620 net $2,125 net $4,535 net WITNESSED COMPLETE TEST $1,710 net $1,710 net $2,430 net $3,190 net $6,800 net CALIBRATION TEST $865 net $865 net $1,215 net $1,595 net $3,930 net WITNESSED CALIBRATION TEST $1,435 net $1,435 net $2,025 net $2,660 net $6,195 net NOISE TEST $800 net $800 net $1,000 net $1,000 net $1,200 net
WITNESSED NOISE TEST 1,200 net $1,200 net $1,500 net $1,500 net $1, 800 net POLARIZATION INDEX TEST $500 net $500 net $600 net $650 net $700 net REED FREQUENCY ANALYSIS N/A $150 net $200 net $250 net $300 net TORISIONAL ANALYSIS N/A $150 net $200 net $250 net $300 net SEISMIC ANALYSIS $3,000 net $3,250 net $3,500 net $3,750 net $4,000 net
THERMAL PROTECTION – WINDINGS
THERMOSTATS
STYLES AVAILABLE (SELECT ONE)
Normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic switch. When excessive heat occurs it causes the thermostat to open the circuit of the holding coil of the magnetic switch. This opens the switch and stops the motor.
Normally open circuit where the thermostat is connected in series with an electric lamp, bell, or other signal device. In this event when overheating occurs, the thermostat will close the circuit thereby operating the warning device.
LIST PRICE ADDIITON PER SET OF TWO THERMOSTATS PER MOTOR (1)
112 132 160 180 200 225 250 280 280K/H
$150 $150 $150 $150 $200 $200 $300 $300 $370
(1) This modification requires the addition of an auxiliary conduit box
THERMISTORS
Thermistors are available for IC41, IC40 and IC48 Design N, 112-280, per pricing below. Note: lockrotor protection may not be provided on 250 frames and larger.
The thermistor system consists of three PTC thermistors embedded in the motor windings plus a solid state control relay. The solid state control relay is priced and shipped separately and is for customer mounting at a remote location. Should the customer wish the control relay to be mounted on the motor, a separate conduit box s required.
LIST PRICE ADDITON BY FRAME SIZE
112-132 160-280
Thermistorsonly $350 $350
Thermistors and relay (relay mounted by customer) $800 $800 Thermistors, relay (mounted by Reliance) and auxiliary conduit box $1,250 $1,250
THERMAL PROTECTION – BEARINGS
connection. Resistance value (10, 100, 120 ohm) must be included on the order write up. Note: The temperature readout device is not supplied by Reliance and must be ordered separately. Add $2,100 list per bearing.
TORQUE
STARTING TORQUE, HIGHER THAN IEC DESIGN “N”
Available 112-280 frames, single speed 1500, 1000, or 750 RPM motors only, which will be nameplates as a Design “N” motor.
STARTING TORQUE %
OF FULL LOAD 160-180 200-225 250-280
250% 25% 20% 15%
300% 30% 25% 20%
350% (1) (1) (1)
(1) Frame size may change – Contact AC Product Marketing for quote.
BREAKDOWN TORQUE, HIGHER THAN DESIGN “N”
Available 112-280 frame, single speed, 3000 to 750 RPM motors.
BREAKDOWN TORQUE % OF FULL LOAD 160-180 200-225 250-280 225% 20% 15% 10% 250% 25% 20% 15% 300% 30% 25% 20% 350% (1) (1) (1) 400% (1) (1) (1)
(1) Frame size may change – Contact AC Product Marketing for quote.
VERTICAL JACKING PROVISIONS
This modification is provided on foot mounted motors 160-280 frames only. It is used to assist the installer in the proper alignment of the motor shaft with the driven equipment for shimming purposes. Reliance will provide a tapped hole (one per foot), four per motor. A M10 X 1.5 threaded hole will be provided on 160-225 frames, and a M12 X 1.5 threaded hole for 250-280 frames. The customer is responsible for providing the bolts.
VOLTAGE
For standard motor voltages by frequency see below. For special voltages in the range of 200 to 1000V, make the list price addition from the table below. NOTE: As standard a 160L frame and up is connected for Wye-Start, Delta-Run where a 112 or 132 frame is normally a Wye connected motor.
STANDARD VOLTAGES CHART 50 HERTZ 60 HERTZ
220 230
380 460
400 575
415
LIST PRICE ADDITION BY FRAME SIZE
VOLTAGE QTY 112 132 160 180 200 225 250 280 280K/H 1 $750 $1,050 $1,350 $1,625 $1,900 $2,200 $2,500 $2,800 $3,000 2-4 $425 $575 $725 $850 $950 $1,150 $1,300 $1,450 $1,550 200 – 600 VOLTS 5+ $250 $350 $450 $525 $600 $725 $850 $975 $1,000 1 $1,800 $2,250 $2,475 $2,750 $2,950 $3,375 $4,050 $4,900 $5,500 2-4 $1,000 $1,225 $1.325 $1,475 $1,600 $1,800 $2,125 $2,550 $2,850 601-1000 (1) VOLTS 5+ $600 $750 $900 $1,000 $1,175 $1,350 $1,800 $2,450 $2,750 (1) Available for Sine Wave Power only