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External Flow Correlations (Average, Isothermal Surface)

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Average Nusselt Number Cylinder Cross Section Reynolds Number Range

Average Nusselt Number Restrictions

0.4-4 4-40 40-4,000 4,000-40,000 40,000-400,000 6,000-60,000 gas flow 5,000-60,000 gas flow 5,200-20,400 gas flow 20,400-105,000 gas flow 4,500-90,700 gas flow Flow

Conditions Average Nusselt Number Restrictions

Laminar

Turbulent

where

Note: All fluid properties are evaluated at film temperature for cylinder in cross flow correlations.

Note: For flow around a sphere, all fluid properties, except μs, are evaluated at T∞.

μs is evaluated at TS.

Note: All fluid properties are evaluated at film temperature for flat plate correlations.

External Flow Correlations (Average, Isothermal Surface)

Alternative Correlations for Circular Cylinders in Cross Flow:

 The Zukauskas correlation (7.53) and the Churchill and Bernstein correlation (7.54) may also be used

Flow Around a Sphere

Flat Plate Correlations

Cylinders in Cross Flow

D V 3 / 1 2 / 1

Pr

Re

664

.

0

L L

Nu

Pr

0

.

6

4/5

1/3

Pr

Re

037

.

0

A

Nu

L

L

0

.

6

Pr

60

8 ,

Re

10

Re

xc

L

2 / 1 , 5 / 4 ,

0

.

664

Re

Re

037

.

0

xc xc

A

3 / 1 330 . 0

Pr

Re

989

.

0

D D

Nu

3 / 1 385 . 0

Pr

Re

911

.

0

D D

Nu

3 / 1 466 . 0

Pr

Re

683

.

0

D D

Nu

3 / 1 618 . 0

Pr

Re

193

.

0

D D

Nu

3 / 1 805 . 0

Pr

Re

027

.

0

D D

Nu

3 / 1 59 . 0

Pr

Re

304

.

0

D L

Nu

3 / 1 66 . 0

Pr

Re

158

.

0

D D

Nu

3 / 1 638 . 0

Pr

Re

164

.

0

D D

Nu

3 / 1 78 . 0

Pr

Re

039

.

0

D D

Nu

3 / 1 638 . 0

Pr

Re

150

.

0

D D

Nu

D V D V D V D V D V D V D V D V D V

7

.

0

Pr

7

.

0

Pr

7

.

0

Pr

7

.

0

Pr

7

.

0

Pr

Average Nusselt Number Restrictions

1/2 2/3

0.4 1/4

Pr

Re

06

.

0

Re

4

.

0

2





s D D D

Nu

0.71Pr380 4 10 6 . 7 Re 5 . 3  D 

/

3.2 0 . 1 

s

Freely Falling Liquid Drops

3 / 1 2 / 1

Pr

Re

6

.

0

2

D D

Nu

Note: All fluid properties are evaluated at T∞ for the falling drop correlation.

(2)

Internal Flow Correlations (Local, Fully Developed Flow)

Turbulent Flow in Noncircular Tubes For turbulent flow in noncircular tubes, D in the

table above may be replaced by Dh=4Ac / P

Local Nusselt Number Restrictions

Note: For all local correlations, fluid properties are evaluated at Tm.

For average correlations, fluid properties are evaluated at the average of inlet and outlet Tm. If the tube is much longer than the thermal entry length, average correlation ≈ local correlation.

Re

h D

f

Cross Section Uniform Heat Flux Uniform Surface Temperature b a h D hD Nu k

Laminar Flow in Circular and Noncircular Tubes

n D D

Nu

0

.

023

Re

4/5

Pr

0.6Pr160 000 , 10 ReD

L/D

10 m s m s T T for n T T for n     30 . 0 40 . 0

Turbulent Flow in Circular Tubes

Alternative Correlations for Turbulent Flow in Circular Tubes:

• The Sieder and Tate Correlation (8.61) is recommended for flows with large property variations

• Another alternate correlation that is more complex but more accurate is provided by Gnielinski (8.62).

Local Nusselt Number Restrictions

8 . 0

025

.

0

0

.

5

D D

Pe

Nu

PeD100

Liquid Metals, Turbulent Flow, Constant T

s

Pr ReD

D

Pe

Note: Only use the correlation in the box directly above for liquid metals. The other correlations on this page are not applicable to liquid metals.

(3)

Combined Internal/External Flow Correlations (Average)

Note: For tube banks with fewer than 20 rows, multiply the average Nusselt number from the table at left by the correction factor C2 in Table 7.6. This correction is valid if ReD,max is > 1,000. Average Nusselt Number Restrictions

Tube Bank Correlation

4 / 1 36 . 0 max ,

Pr

Pr

Pr

Re





s m D D

C

Nu

0.7Pr500 6 max , 2 10 Re 10 D   20  L N

Tube banks and packed beds have characteristics of both internal and external flow. The flow is internal in that the fluid flows inside the tube bank/packed bed, exhibits exponential temperature profiles of the mean temperature, and has heat transfer governed by a log mean temperature difference. The flow is external in that it flows over tubes/packed bed particles and that the characteristic dimension in the Reynolds number is based on tube/particle diameter.

Average Nusselt Number Restrictions

where

Packed Bed Correlation

7 . 0 ) ( Pr orSc  000 , 4 Re 90 D 575 . 0

Re

06

.

2

M D H

j

j

3 / 2

Pr

p H

Vc

h

j

3 / 2

Sc

V

h

j

m M

(4)

Orientation Average Nusselt Number Restrictions

Upper surface of hot plate or lower surface of cold plate

,

,

all Pr

Lower surface of hot plate or

upper surface of cold plate ,

Average Nusselt Number Restrictions

External Free Convection Correlations (Average, Isothermal)

Vertical plate: no restrictions Vertical cylinder:

Top Surface of Inclined Cold Plate / Bottom Surface of Inclined Hot Plate:

• Replace g with g cos q in RaL

• Valid for

2 27 / 8 16 / 9 6 / 1

Pr

/

492

.

0

1

387

.

0

825

.

0





L L

Ra

Nu

Vertical Plate, Vertical Cylinder, Top Side of Inclined Cold Plate, Bottom Side of Inclined Hot Plate

Alternative Correlation for Vertical Plate:

 Equation (9.27) is slightly more accurate for laminar flow.

Evaluate all fluid properties at the film temperature Tf = (T + Ts ) / 2 .

Horizontal Plate

4 / 1 35 L Gr L D 60 0

q

 4 / 1

54

.

0

L L

Ra

Nu

10

4

Ra

L

10

7 3 / 1

15

.

0

L L

Ra

Nu

10

7

Ra

L

10

11

7

.

0

Pr

9 4

10

10

Ra

L

Pr

0

.

7

5 / 1

52

.

0

L L

Ra

Nu

P

A

L

s

Shape Average Nusselt Number Restrictions

Long Horizontal Cylinder Sphere

2 27 / 8 16 / 9 6 / 1

Pr

/

559

.

0

1

387

.

0

60

.

0





D D

Ra

Nu

Curved Shapes

12

10

D

Ra

9/16

4/9 4 / 1

Pr

/

469

.

0

1

589

.

0

2

D D

Ra

Nu

11

10

D

Ra

7

.

0

Pr

Alternative Correlation for Long Horizontal Cylinder:

 The Morgan correlation (9.33) may also be used.

(5)

For cavity correlations, evaluate all fluid properties at the average surface temperature T= (T1 + T2 ) / 2 .

L is the distance between hot and cold walls.

1)

2)

3)

4)

Internal Free Convection Correlations

Vertical Parallel Plate Channels (Developing and Fully Developed)

S = plate spacing; T=inlet temperature (same as ambient); Ts,L=surface temperature at x=L Boundary

Condition Nusselt Number Rayleigh Number

Getting q and qs” from Nu Temperature to evaluate fluid properties in Ra isothermal (Ts known on one or both plates)

Average Nu over whole plate

isoflux (qs” known on one or both plates) Local Nu at x = L

 

2 / 1 2 / 1 2 2 1

/

/

L

S

Ra

C

L

S

Ra

C

Nu

S S S

2 / 1 5 / 2 * 2 * 1 ,

/

/

L

S

Ra

C

L

S

Ra

C

Nu

S S L S



3 S T T g Ra s S   



k S q g Ra s S 4 " * k S T T A q Nu s S          / k S T T q Nu L s s L S           , " ,

2

T

T

T

s

2

,

T

T

T

sL

C

1

and C

2

are given for four different sets of surface

boundary conditions. Use the isothermal equation for

conditions 1 and 3; isoflux equation for conditions 2 and 4.

Ts1 Ts2= Ts1

1)

q”s1 q”s2=q”s1

2)

Ts1 q”s2=0

3)

q”s1 q”s2=0

4)

Horizontal Cavity Heated From Below

Average Nusselt Number Restrictions

Average Nusselt Number Restrictions 074 . 0 3 / 1

Pr

069

.

0

L L

Ra

Nu

3

10

5

Ra

L

7

10

9 L w H 29 . 0

2

.

0

Pr

Pr

18

.

0

L L

Ra

Nu

Pr

2

.

0

Pr

10

3

Ra

L 5 3

10

Pr

10

2

1

H

L

4 / 1 28 . 0

2

.

0

Pr

Pr

22

.

0

L

H

Ra

Nu

L L 10 3

10

10

Ra

L

5 10 Pr

10

2

H

L

3 . 0 012 . 0 4 / 1

Pr

42

.

0

L

H

Ra

Nu

L L

Vertical Rectangular Cavity

7 4

10

10

Ra

L

4

10

2

Pr

1

40 10 H L

Correlations for Inclined/Tilted Geometries:

 Inclined parallel plate channels: (9.47)

 Tilted rectangular cavities: (9.54)-(9.57)

Correlations for Curved Geometries:

 Space between concentric horizontal cylinders: (9.58)

 Space between concentric spheres: (9.61)

Alternative Correlation for Vertical Rectangular Cavity:

 Eq. (9.53) covers a wide range of aspect ratios but is more restrictive on Ra and Pr

(6)

Average Nusselt Number Restrictions

Eq. (10.51)

Boiling and Condensation

Nucleate Pool Boiling

3 , , 2 / 1 "

Pr

)

(





n l fg f s e l p v l fg l s

h

C

T

c

g

h

q

Evaluate liquid and vapor properties at Tsat .

C =0.149 for large horizontal plates.

C=0.131 for large horizontal cylinders, spheres, and many large finite heated surfaces.

4 / 1 2 " max

)

(

v v l v fg

g

Ch

q

4 / 1 3

)

(

)

(

sat s v v fg v l v conv D

T

T

k

D

h

g

C

k

D

h

Nu

Critical Heat Flux

C =0.67 for spheres. C=0.62 for horizontal cylinders.

Film Boiling

)

(

80

.

0

p,v s sat fg fg

h

c

T

T

h

Evaluate vapor properties at Tf = (Tsat + Ts ) / 2 .

Evaluate l and hfg at Tsat .

Evaluate liquid and vapor properties at Tsat .

Radiation should be considered for Ts > 300°C

See Eqs. (10.9)-(10.11)

Correlations for Flow Boiling:

 External forced convection boiling: (10.12)-(10.14)

 Two-phase flow: (10.15)-(10.16) 4 / 1 3

)

(

)

(

555

.

0

D

T

T

k

h

g

h

s sat l l fg v l l D

Inner Surface of Horizontal Tube

)

(

375

.

0

p,l sat s fg fg

h

c

T

T

h

4 / 1 3

)

(

)

(

943

.

0

L

T

T

k

h

g

h

s sat l l fg v l l L

Laminar Film Condensation, Vertical Flat Plate

)

(

68

.

0

p,l sat s fg fg

h

c

T

T

h

For all condensation correlations below:

Evaluate liquid properties at Tf = (Tsat + Ts ) / 2 . Evaluate

v and hfg at Tsat .

Laminar, Transition, and Turbulent Film Condensation, Vertical Flat Plate (for l >> v):

 Calculate the parameter P using (10.42), then solve for hL using the appropriate correlation from (10.43)-(10.45) 4 / 1 3

)

(

)

(

D

T

T

k

h

g

C

h

s sat l l fg v l l D

Laminar Film Condensation, Sphere and Tube

)

(

68

.

0

p,l sat s fg fg

h

c

T

T

h

C =0.826 for spheres. C=0.729 for horizontal tubes. Film Condensation, Vertical Tube:

 Vertical flat plate expressions can be used if d(L) << D/2. Evaluate d(L) using (10.26).

Laminar Film Condensation, Vertical Tier of N Tubes:

 Average heat transfer coefficient of each tube: Eq. (10.49).

000 , 35 ,       i v v m vu D

000 , 35 ,       i v v m vu D

Average Nusselt Number Restrictions

Dropwise Condensation

 

C

T

h

dc

51

,

104

2044

sat

510

,

255

dc

h

C T Csat   100 22 C Tsat100

References

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