August 8, 2013 LICENSEE: Omaha Public Power District (OPPD) FACILITY: Fort Calhoun Station
SUBJECT: SUMMARY OF JULY 24, 2013 MEETING WITH OMAHA PUBLIC POWER DISTRICT
On July 24, 2013, a Category 1 meeting was held between the U.S. Nuclear Regulatory Commission (NRC) and Omaha Public Power District (OPPD) at the Ramada Plaza Omaha Hotel and Convention Center located at 3321 South 72nd Street, Omaha, Nebraska. The NRC presented the status of Inspection Manual Chapter 350 inspection to review the licensee’s progress in addressing items on the Confirmatory Action Letter Restart Checklist (Enclosure 1.) The licensee presented details of their progress for issue resolution and plant restart activities (Enclosure 2.)
A video of the public meeting will be posted on the website devoted to the special oversight at Fort Calhoun Station, available at:
http://www.nrc.gov/info-finder/reactor/fcs/special-oversight.html.
In accordance with 10 CFR 2.390 of the NRC’s “Rules of Practice,” a copy of this letter and its enclosures will be available electronically for public inspection in the NRC’s Public Document Room or from the Publicly Available Records (PARS) component of the NRC’s Agency wide Documents Access and Management System (ADAMS). ADAMS is accessible from the Public Electronic Reading Room page of the NRC’s public web site at:
http://www.nrc.gov/readingrm/adams.html.
To receive a summary of future meetings and other plant-specific e-mail distributions, you must subscribe to the Operating Reactor Correspondence electronic distribution for this plant via:
http://www.nrc.gov/public-involve/listserver/plants-by-region.html
Once subscribed, if you wish to discontinue receiving electronic distribution, you may unsubscribe at any time by visiting the same web address above.
CONTACT: Michael Hay, RIV/DRP (817) 200-1147
Docket No.: 50-285
Enclosure 1: NRC Presentation Slides Enclosure 2: OPPD Presentation Slides
UNITED STATES
NUCLEAR REGULATORY COMMISSION
REGION I V 1600 EAST LAMAR BLVD ARLINGTON, TEXAS 76011-4511
Fort Calhoun Station
Public Meeting
Nuclear Regulatory Commission
July 24, 2013
Opening and Introductions
• Welcome
Purpose
• NRC will discuss current status of
assessment activities associated with the
Confirmatory Action Letter Restart
Checklist
• OPPD will discuss activities to support
plant restart
NRC PERSPECTIVES
• NRC Inspections
– Independent
– Thorough
NRC PERSPECTIVES
• Fort Calhoun Station is making progress
– People
– Plant
STATUS OF RESTART CHECKLIST
• Majority of Restart Checklist Items have
been inspected
• A number of areas have been adequately
addressed
• A number of areas require additional
inspection
Item Number
Description of Item Current Status
1 Causes of Significant Performance
Deficiencies and Assessment of Organizational Effectiveness
1.a Flooding Issue – Yellow Finding Open
Corrective actions adequate, Extent of Condition under review
1.b Reactor Protection System contact
failure – White Finding
Open
Corrective actions adequate, Causes under review
1.c Electrical bus modification and
maintenance – Red Finding
Open
Corrective actions adequate, Extent of condition under review
Item Number
Description of Item Current Status
1.d Security – Greater than Green Findings Closed
1.e Third-Party Safety Culture Assessment Closed
1.f Integrated Organizational Effectiveness
Assessment
Closed
1.g Safety System Functional Failures White
Performance Indicator
Open
Inspections in progress
2 Flood Restoration and Adequacy of
Structures, Systems, and Components
2.a Flood Recovery Plan actions associated
with facility and system restoration
Open
Majority of items
inspected and closed
2.b System readiness for restart following
extended plant shutdown
Open
Item Number
Description of Item Current Status
2.c Qualification of containment electrical
penetrations
Open
Inspections in progress
2.d Containment internal structure Open
Inspections in progress
3 Adequacy of Significant Programs and
Processes
3.a Corrective Action Program Open
Inspected, Long term corrective actions under review
3.b Equipment design qualifications Open
Item Number
Description of Item Current Status
3.c Design changes and modifications Open
Inspections in progress
3.d Maintenance Programs Open
Inspections in progress
3.e Operability Process Open
Inspected, Long term corrective actions under review
3.f Quality Assurance Closed
4 Review of Integrated Performance
Improvement Plan
Item Number
Description of Item Current Status
5 Assessment of NRC Inspection
Procedure 95003 Key Attributes
5.a Design Open
Inspection in progress, Long term corrective actions under review
5.b Human Performance Closed
5.c Procedure Quality Open
Inspected, Corrective actions under review
5.d Equipment Performance Open
Inspections in progress
5.e Configuration control Open
Item Number
Description of Item Current Status
5.f Emergency response Closed
5.g Occupational radiation safety Closed
5.h Public radiation safety Closed
OPPD Discussion
Lou Cortopassi
Vice President and Chief Nuclear Officer
Omaha Public Power District
NRC Remarks
Contacting the NRC
• Report an emergency
– (301) 816-5100 (call collect)
• Report a safety concern
– (800) 695-7403
– Allegation@nrc.gov
• General information or questions
1
Fort Calhoun Station
Driving Through Restart
Public Meeting with the U.S. Nuclear Regulatory Commission
2
• Recovery Actions Completed –
People, Processes and Plant
• Progress Toward Restart
• Post-Restart Plan for Sustained
Improvement
• Independent
Assessment
• Closing
Remarks
3
Progress Toward Restart
• Overarching causes of performance decline addressed for
restart
– Organizational Effectiveness
• Leadership, accountability, governance and oversight
– Safety Culture
• Leadership values and Safety Conscious Work Environment
– Problem Identification and
Resolution
• Corrective Action Program (CAP) effectiveness and bias for action
– Design and licensing
basis control
4
• Improved safety and human performance – Ready for
Restart
– Developed and implemented a safety and human
performance strategy with accountability-driven expectations
» Rigorous work planning
» Discipline in completing work » Required procedure adherence » Supervisors and managers in the field monitoring work
performance
5
– Established Human Performance Oversight
Committee
» Senior managers and department staff
» Review department performance weekly
» Maintain focus on human
performance strategies
• Performance monitoring • Training
• Communications
Fort Calhoun industrial safety and
human error rates are 1
stquartile of
U.S. nuclear power plants
6
• Strengthened operational focus throughout the
organization – Ready for Restart
– Incorporated industry-best
practices into FCS operational
decision-making procedure
– Trained operators and
monitoring their behaviors in
» Using risk assessment tools » Anticipating system response during evolutions
7
– Established and monitoring operational decision-making
expected behaviors
– All departments aligned in supporting Shift Manager for
safe operations
» Outage Control Center 24/7 safely controlling outage work
» Senior leadership providing direct oversight of operational safety focus
8
• Corrective Action Program (CAP)
– Enhanced procedures, staffing and training
– Improved station and department corrective action
review boards
– Implemented detailed Exelon Nuclear
performance monitoring tools
– Marked improvement in problem
identification, root and apparent cause
quality, and timely action closure in
targeted work groups
– Ready for Restart
9
• Systems evaluated for restart readiness
– System health readiness reviews of all important
systems
» Interdisciplinary team of
engineering, maintenance and
operations staff
» Focused on
• System performance, health
and maintenance
• Risk significant components
» Identified necessary actions to
be completed before restart
10
• Containment Internal Structures (CIS)
– Fuel reload
» CIS analysis completed for fuel reload – structures remain operable
– Plant heat-up
» Analysis of reactor cavity and compartments and CIS being finalized for heat-up
11
• Containment penetrations replaced
– All new penetrations installed
– Teflon material susceptible to radiation degradation
eliminated from containment integrity boundary
– All post-modification testing scheduled to be completed
for heat-up
12
• Electrical equipment environmental qualification
program
– Re-evaluated high energy line break analyses to develop
harsh environment profiles
– Analyzed equipment in harsh environments
– Initiated modifications to restore environmental
qualification of electrical equipment
– Actions being completed for heat-up include:
» Final field verifications and actions scheduled to be
completed before heat-up
» Complete final documentation of results
13
• Equipment Service Life
– Identified and performed necessary preventative maintenance
tasks for safety-significant components
– Identified and implemented part replacement activities where
necessary
– All work completed for components
necessary for fuel reload
– Established a dedicated Project
Manager to focus on project
completion prior to heat-up
– All remaining work items scheduled
to be completed before heat-up
– 60% of post restart reviews
completed
14
• Tornado missile engineering analysis and barrier
installation completed for fuel reload
– 14 separate changes for tornado missile barriers
installed in the plant
• Engineering analysis
and engineering
changes in progress
for plant heat-up
15
• Significant safety enhancement regarding tornado
missile protection
– Aligned with current NRC requirements
» 4,000 pound automobile at
135 feet per second
» 287 pound 15 foot 6 inch
pipe at 135 feet per second
» 1 inch diameter solid
sphere at 26 feet per
second
16
• Design and licensing basis control and use
– Actions completed before restart
» Developed key calculation review program for accuracy and consistency
• Completed Phase 1, Phase 2 in progress
» Performed structural walk downs of safety-related systems to ensure consistency with design
drawings
» Trained engineers and operators in utilizing the design and licensing basis for operability
determinations and safety screenings/evaluations » Monitoring engineer and operator work product
quality utilizing review comments and scores from independent Engineering Assurance Group
17
• Design and licensing basis control and use
– Actions to be completed after restart
» Define model for form and content of design basis and licensing basis documents
» Reconstitute design and licensing basis in a desktop available platform
» Perform annual risk-significant system design reviews until completion of reconstitution
» Train station staff on utilizing new
design and licensing basis resources » Maintain Engineering Assurance
Group while necessary to provide independent oversight of engineering work quality
18
• Developed new flooding mitigation system that is
beyond regulatory requirements
– Completed reactor analysis to support system design
– Procured equipment and constructed and tested portable system » Electrical generator with fuel supply
» Appropriate pumping systems
» Necessary piping, hoses and connections / fittings
– Revised abnormal operating procedures – procedures validated on simulator and during field walk downs
– Established equipment storage location – Finalizing emergency preparedness and
security procedures
– Developing preventative maintenance and testing procedures
19
• Fuel reload milestones
– Equipment tested, surveillances
completed
– Personnel trained and qualified
to job assignments
– Reactor Engineers developed
reactor core reloading plan
– Submitted license amendment
request to implement current
NRC tornado protection standards
20
• Implementing Consolidated Operational Plan
– Systems run and readiness verified
• Safety Systems
– Inventory make-up – Boration flowpath
– Emergency Diesel Generators – Radiation Monitors
• Primary systems
– Nuclear Instrumentation System – Shutdown Cooling System
• Cooling systems
– Raw Water System
– Component Cooling System – Spent Fuel Pool Cooling System
• Secondary systems
– Circulating Water System – Condensate System
21
• Implementing Consolidated Operational Plan
– Integrated organizational performance
• Operations • Engineering • Maintenance • Chemistry • Radiation Protection • Security • Training
– Senior management oversight
and monitoring
– Independent oversight
22
• Implementing Consolidated Operational Plan
– Operations department readiness
• Benchmarked operating plants and frequent external assessments of plant operations
• “Fast Cruise” just-in-time training • Shift mentoring during heat-up
– Monitoring system operation
• Critical Parameter Trending
– System Temperature, Pressures, Flows
• Equipment Monitoring
– Bearing temperatures – Vibration
– Thermography
23
– Containment electrical penetrations replaced
– Emergency diesel generator voltage regulators replaced
– Equipment Service Life addressed (hundreds of component/part
replacements)
– 4160 Volt breakers replaced and maintained
– Reactor Protection System power supplies replaced
– Chemical and Volume Control System piping replaced with additional supports – Raw water pumps/motors overhauled
– Manholes 5 and 31 restored – Auxiliary feedwater pump motor
refurbished
– Various parts and components replaced to address environmental qualification – Extended Power Uprate modifications
• Main generator stator replacement • Isophase bus duct cooling enhancement • Nuclear detector well coolers modification • Supports for several systems modified • Heater drain tank modified
– Digital turbine controls installed – Main generator stator replacement
Progress Toward Restart – Plant
24
Procedure Upgrade Project
– Alarm Response Procedures (ARP)
– Abnormal Operating Procedures (AOP) – Emergency Operating Procedures (EOP)
• Incorporated Industry Best Practices
• Added detail, clarified actions, enhanced technical detail
• Revisions in progress including
– Cross disciplinary reviews
– Field verification and validation of actions – Confirming procedure flow
– Corrections and enhancements cover extent of condition
Preparing the Organization
and Plant for Heat-up
25
OPPD has completed early implementation of the
proven Exelon Nuclear Management Model (ENMM)
performance improvement Policy and Program, and
the procedure for the Performance Improvement
Integrated Matrix (PIIM)
Post-Restart Plan for
Sustained Improvement
26
• Plan for Sustained Improvement (PSI) using the
PIIM has been developed and is in final review
• 78 detailed corporate, site and department level
action plans included in the PIIM
• Key Drivers for Achieving
and Sustaining Excellence
highlighted in the PSI
Post-Restart Plan for
Sustained Improvement
27
• Key Drivers address multiple areas including
– Organizational effectiveness, safety culture, and safety conscious work environment
– Problem identification and resolution
– Performance improvement and learning programs
– Design and licensing basis control and use – Site operational focus
– Procedures
– Equipment performance – Programs
– Nuclear oversight
– Transition to the ENMM and integration into the Exelon Nuclear Fleet
Post-Restart Plan for
Sustained Improvement
28
29
• Actions taken to improve independent oversight
– Established OPPD policy and corporate nuclear safety oversight committee
– Established Nuclear Oversight Department – implemented Exelon Nuclear model
» New experienced leader
» Focus on behaviors that result in excellence – Strengthened Employee Concerns Program
– Implemented Exelon Nuclear Safety Review Board at Fort Calhoun
• Results
– Expectations clear – Assessments intrusive – Actively engaged – Reinforcing expected values and behaviors
30
• Areas that require additional management attention
– CAP implementation with focus on engineering
• Timely completion of causal analyses • Closure quality and timeliness
– Design and Licensing Basis activities
• Engineering Assurance Group observations
• Quality records not maintained properly resulting in rework
• Areas found acceptable
– Management meetings and quality challenges
– Integrated Performance Improvement Plan and Plan for
Sustained Improvement after restart
Results of Nuclear
31
Restart Checklist Item Issue Description Scoping Discovery Analysis Implementation
1.a Flooding Issue 100 100 100 72
1.b Reactor Contactor Failure 100 100 100 95 1.c Electrical Bus Mod and Maintenance 100 100 100 88
1.d Security Issue 100 100 100 100
1.e Safety Culture 100 100 100 100
1.f Organizational Effectiveness 100 100 100 100 1.g Safety System Performance Indicator *** *** *** 50 2.a Flood Recovery Restoration Actions 100 100 100 94 2.b.1 System Health Reviews 100 100 100 96 2.b.2 Reactor Safety Strategic Performance Area Review 100 100 100 100 2.b.3 Flood Impact on Soils and Structures 100 100 100 100 2.b.4 Containment Penetration Design 100 100 100 85 2.b.5 Containment Internal Structure Design 100 100 95 85
32
Restart Checklist Item Issue Description Scoping Discovery Analysis Implementation 3.a Corrective Action Program 100 100 100 95 3.a.1 Identification, Analysis and Correction of
Performance Deficiencies 100 100 100 100 3.b.1 Safety Related Parts 100 100 100 80 3.b.2 Equipment Qualification 100 100 95 75 3.c.1 Vendor Modifications 100 100 100 70 3.c.2 10CFR50.59 Screening and Safety Evaluations 100 100 100 95 3.d.1 Vendor Manuals 100 100 100 100 3.d.2 Equipment Service Life 100 100 100 75 3.e.1 Operability Determinations 100 100 100 95 3.e.2 Degraded / Non-Conforming Equipment 100 100 100 95 3.f Quality Assurance 100 100 100 100
33