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ColdGuard Bi-PARTING DOOR INSTALLATION INSTRUCTIONS

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FLOOR LINE VERTICAL CASING VERTICAL CASING

DOOR STOP TRACK IS FLUSH WITH

TOP OF HEADER

OPERATOR JUNCTION BOX

DOOR STOP IDLER PULLEY

LEVEL, (SET LEVEL ON PLASTIC HEADER. DO NOT PLACE LEVEL ON ALUMINUM TRACK.)

LOCATOR PINS LOCATOR PINS

CHAIN

DOOR OPENING DISTANCE SHOULD BE EQUAL AT THE TOP AND BOTTOM OF OPENING EHD TRACK

JUNCTION BOX

STEP - 3.

a) IF ORDERED, REMOVE THE COVER FROM THE TRACK.

b) USING PROPER METHOD OF LIFTING THE TRACK

HEADER, RAISE TRACK HEADER ABOVE THE CASINGS

AND LOWER IT DOWN ON TO THE LOCATOR PINS.

c) AT THIS POINT IT MAY BE NECESSARY TO ADJUST THE

POSITION OF THE VERTICAL CASING SLIGHTLY TO

ALIGN THE PINS.

STEP - 1.

-5-TRACK HEADER & VERTICAL CASING ASSEMBLY

a) DRILL A

3

8

" HOLE THROUGH THE PRE-DILLLED

HOLES IN THE HEADER, VERTICAL CASINGS,

AND THROUGH THE WALL OR BOX.

b) USING THE CARRIAGE BOLTS, NUTS, WASHERS,

AND FENDER WASHERS SUPPLIED IN THE

HARDWARE PARTS BOX, INSERT THE BOLTS &

TIGHTEN. DO NOT CUT OFF BOLTS AT THIS

TIME.

c) CARRIAGE BOLT HEADS SHOULD BE INSTALLED

ON DOOR SIDE OF WALL. NUTS AND WASHERS

SHOULD BE USED ON OPPOSITE SIDE OF WALL

FROM DOOR.

a) USING A LEVEL, CHECK TO MAKE SURE HEADER IS

LEVEL, STRAIGHT AND TRUE. LEVEL THE MOLDED

PLASTIC HEADER, "NOT THE ALUMINUM TRACK"!

(6)

FLOOR LINE VERTICAL CASING ROLLER/HANGER BRACKET W/ROLLER B B VERTICAL CASING FLOOR LINE ROLLER/HANGER BRACKET W/ROLLER DOOR HANDLE DOOR HANDLE DOOR STOP OPERATOR JUNCTION BOX SECTION B-B A FLOOR ROLLER COLD GUARD FREEZER DOOR COLD GUARD FREEZER DOOR MANUAL RELEASE CABLE

RELEASE HANDLE

MANUAL RELEASE CABLE WITH INSIDE SAFETY RELEASE

RELEASE HANDLE NOTE: DOOR STOP

DOES NOT TOUCH DOOR ON ELECTRIC MODEL

EQ

DOOR IS CENTERED IN THE OPENING WHEN BOTH SIDES ARE EQUAL EQ DISCONNECT ASSEMBLY DISCONNECT ASSEMBLY B B

NOTE: DOOR IS CENTERED WHEN IT RESTS AGAINST THE OPPOSITE DOOR

DOOR STOP IDLER PULLEY

JUNCTION BOX

FLOOR GUIDE FLOOR GUIDE

TOP

WEAR RAIL

HEADER

EHD TRACK

ROLLER HANGER

STUD

DOOR

CASINGS

VERTICAL

WEAR RAILS

DETAIL - A

BELLEVILLE WASHER

Cincinnati Ohio, and Redmond Oregon

www.chasedoors.com

Phone Toll Free: 1-800-543-4455

Fax: 1-800-285-0126

World's Leading Manufacturer Of Traffic Doors

www.coldstoragedoorsonline.com

ColdGuard Bi-PARTING DOOR

INSTALLATION INSTRUCTIONS

STEP - 3.

(SEE DETAIL - A)

a) SLIDE THE ROLLER/HANGER BRACKETS W/ROLLER (LOCATED IN HARDWARE PARTS BOX) ONTO THE RAIL FROM ONE END OF THE RAIL.

b) POSITION THEM ON THE RAIL APPROXIMATELY THE SAME DISTANCE AS THE STUDS ON THE DOOR AND NEAR THE CENTER OF THE DOOR OPENING. STEP - 1.

DRAWN BY: DSD

-6-DOOR & ROLLER/HANGER INSTALLATION

a) SLIDE THE PANELS TO THE CLOSED POSITION.

b) PUSH EACH DOOR "IN" TOWARDS THE WEAR RAILS ON THE VERTICAL CASINGS AND TOP HEADER WEAR RAIL SO THAT YOU HAVE A GOOD SEAL. LEAVE A 1

16" GAP BETWEEN DOOR

AND RAILS.

c) MAKE SURE BOTH DOORS ARE ALIGNED "IN AND OUT" TO EACH OTHER.

d) TIGHTEN THE NUTS ON THE STUD. a) STAND ONE DOOR UPRIGHT, AND ENGAGE THE

ROLLER/HANGER BRACKETS WITH THE STUDS ON THE DOOR.

b) MAINTAIN THE SAME CONFIGURATION OF THE WASHERS. THE BELLEVILLE WASHER WILL BE UNDER THE FLAT OF THE BRACKET.

c) REPEAT PROCESS FOR SECOND DOOR PANEL.

d) ADJUST THE HEIGHT OF THE DOOR SO THAT THE SEAL IS JUST TOUCHING THE FLOOR.(SEAL IS ONLY ADJUSTABLE AT THE FRONT OF THE DOOR).

STEP - 2. (SEE DETAIL - A)

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REAR CASING

3/8" X 3" WEDGE

ANCHORS

FLOOR GUIDE

DOOR PANEL

USE STRAIGHT

EDGE TO ALIGN

GUIDE WITH OPENING

FLOOR GUIDE

3/8" X 3" WEDGE

ANCHORS

USE STRAIGHT

EDGE TO ALIGN

GUIDE WITH OPENING

-7-FLOOR ROLLER INSTALLATION

a) PLACE THE DOOR IN THE FULLY CLOSED POSITION. MAKE SURE THE DOOR IS PLUMB AND SEALS AS DESIRED.

b) PLACE A STRAIGHT EDGE UNDER THE DOOR AND INSIDE THE OPENING AS SHOWN IN THE DETAILS ABOVE. SLIDE THE FLOOR GUIDE INSIDE THE GUIDE CHANNEL AT THE TRAILING EDGE OF THE PANEL UNTIL IT BUTTS AGAINST THE STRAIGHT EDGE.

c) CENTER THE GUIDE IN THE CHANNEL SO THAT THERE IS SPACE BETWEEN THE GUIDE AND THE WALLS OF THE GUIDE CHANNEL. DO NOT PINCH THE DOOR BETWEEN THE FLOOR GUIDE AND THE WEAR GUIDE ON THE CASING.

STEP - 1. (SEE DETAILS ABOVE)

d) DRILL FLOOR FOR 3/8" X 3" WEDGE ANCHORS.

e) FASTEN GUIDE CHANNEL TO FLOOR AS SHOWN USING 3/8" X 3" WEDGE ANCHORS AND 3/8" FLAT WASHERS.

f) CHECK TO MAKE SURE DOOR OPENS AND CLOSES WITHOUT BINDING. IF DOOR BINDS, LOOSEN NUT ON ANCHOR, ADJUST FLOOR GUIDE, AND RE-TIGHTEN NUT.

RH LEAF SHOWN

LH LEAF OPPOSITE

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UHMW CHAIN

GUIDE

-9-FOR OPENING WIDTHS 10'-0" AND LARGER, THE CHAIN MAY SAG AND DRAG IN THE BOTTOM OF THE TRACK.

CHASE PROVIDES FOUR, TWO FOOT LONG UHMW CHAIN GUIDES FOR PLACEMENT IN THE TRACK AS REQUIRED WHEN THE OPENING IS 10'-0" WIDE OR WIDER.

UHMW CHAIN GUIDE FOR OPENINGS 10'-0" WIDE AND LARGER

LOCATE THE UHMW CHAIN GUIDE IN THE TRACK WHERE THE CHAIN SAGS AND DRAGS IN THE TRACK. IT IS ALSO RECOMMENDED THAT UHMW CHAIN GUIDES BE LOCATED ON EITHER SIDE OF ANY TRACK SPLICES TO PREVENT THE CHAIN FROM DRAGGING ON THE BOLTS THAT SPLICE THE TWO PIECES OF TRACK TOGETHER.

MOUNT THE UHMW CHAIN GUIDES TO THE ALUMINUM DOOR TRACK USING THE VELCRO APPLIED TO THE UHMW GUIDES.

(10)

Cincinnati Ohio, and Redmond Oregon

www.chasedoors.com

Phone Toll Free: 1-800-543-4455

Fax: 1-800-285-0126

World's Leading Manufacturer Of Traffic Doors

www.coldstoragedoorsonline.com

ColdGuard Bi-PARTING DOOR

INSTALLATION INSTRUCTIONS

DRAWN BY: DSD

-10-DATE: 11/29/11

ELECTRIC DOORS ONLY!

Warning:

Power is still present inside the control box unless the main power disconnect

switch is turned off. A lockable disconnect should be placed within arms reach of the

electric operator.

Avertissement:

Caution:

Freezer models come with one 115 VAC heated pull cord switch and one

non-heated switch. The heated switch goes inside the freezer.

In some cases it may be

necessary to shield the pull cords case from blowers, and to insulated it from extreme

conditions. The ability of the 15 watt heater strip to keep the switch from failing is limited

and unknown. Due to factors beyond our control, heated switches are not warranted . Use

all means possible to insulate and protect the switch from excessive cold or damp

conditions.

(11)

CABLE FROM DOOR

TO JUNCTION BOX

ON TRACK HEADER

REVERSING EDGE

WIRES #PLC+ & #10

(LOW VOLTAGE)

AIR SWITCH

FIBERGLASS

ENCLOSURE

AIR TUBE

HEATER WIRES

FROM DOOR

AND HEATED

WINDOW

(IF APPLICABLE)

GREEN

(GROUND)

WIRE

L2 L2

L1 L1

L1 L1

L2 L2

G G

115 V AC 115 V AC

115 V AC

L2 L2

L1 L1

L1 L1

L2 L2

G G

115 V AC 115 V AC

-11-IMPORTANT: All electrical work

must be performed by a licensed electrician.

All electrical work must conform to the

National Electric Code as well as any

state or local requirements.

Heater(s) must connect to branch

circuit overcurrent device of 15 amps.

(12)

REV. EDGE, PULL CORDS

OPERATOR

CONTROL PANEL

DOOR

MAIN POWER SUPPLY

CONDUIT BY OTHERS

REV. EDGE 3 10 3 10

3 10 3 10 REV. EDGE 115V HEATER L1 L2 115V HEATER L1 L2 REV. EDGE PLC+ 10 PLC+ 10

PLC+ 10 PLC+ 10 REV. EDGE

TO REVERSING EDGE

ON DOOR PANEL

TO CONTROL PANEL

ELECTRICAL CONNECTIONS- HEADER/TRACK JUNCTION BOX

IMPORTANT: All electrical work must be performed by a licensed electrician. All electrical work must conform to

the National Electric Code as well as any state or local requirements.

115V HEATER L1 L2 115V HEATER L1 L2

TO DOOR HEATERS

115 V MAIN POWER (CUSTOMER WIRING)

Heater(s) must connect to branch circuit

overcurrent device of 15 amps.

G G

Cincinnati Ohio, and Redmond Oregon

www.chasedoors.com

Phone Toll Free: 1-800-543-4455

Fax: 1-800-285-0126

World's Leading Manufacturer Of Traffic Doors

www.coldstoragedoorsonline.com

ColdGuard Bi-PARTING DOOR

INSTALLATION INSTRUCTIONS

DRAWN BY: DSD

(13)

115 V AC POWER

FOR HEATERS

(FREEZER DOORS ONLY)

TO DOOR

CONDUIT BY OTHERS

REV. EDGE 3 10 3 10

3 10 3 10 REV. EDGE 115V HEATERL1

L2

115V HEATER

L1

L2

REV. EDGE PLC+ 10 PLC+ 10

PLC+ 10 PLC+ 10 REV. EDGE

TO REVERSING EDGE

ON DOOR PANEL

TO CONTROL PANEL

CONNECTORS FOR

CUSTOMER WIRING

BY OTHERS

CONDUIT

MOUNTED

TO HEADER

CONNECTOR

BY CHASE

RIGHT ANGLE

CONNECTOR

BY CHASE

IMPORTANT: All electrical work must be performed by a licensed electrician. All electrical work must conform to

the National Electric Code as well as any state or local requirements.

115V HEATER L1 L2 115V HEATER L1 L2

TO DOOR HEATERS

115 V MAIN POWER (CUSTOMER WIRING)

Heater(s) must connect to branch circuit

overcurrent device of 15 amps.

G G

(14)

-13-HEADER

EHD TRACK

ROLLER HANGER STUD

SERRATED BELLEVILLE WASHER

WASHER

BOTTOM NUT TOP NUT TOP

WEAR RAIL

(NOTE: TRIM AT THIS

LOCATION AS NEEDED )

SEAL ADJUSTABLE SEAL

EHD ROLLER/HANGER BRACKET DETAIL

(SIDE VIEW)

NOT TO SCALE

FLOOR GUIDE SEAL

BOTTOM GASKET VERTICAL CASING

CLAMP STRIP

TRAILING EDGE SIDE VIEW

(BOTTOM OF DOOR)

NOT TO SCALE

Cincinnati Ohio, and Redmond Oregon

www.chasedoors.com

Phone Toll Free: 1-800-543-4455

Fax: 1-800-285-0126

World's Leading Manufacturer Of Traffic Doors

www.coldstoragedoorsonline.com

ColdGuard Bi-PARTING DOOR

INSTALLATION INSTRUCTIONS

DRAWN BY: DSD

(15)

-15-operation, install the supplied cap plugs, shown below, in all

counterbored holes in the white casing members.

Cut all carriage bolts flush with the nuts and install the supplied

nut caps shown below.

(16)

Cincinnati Ohio, and Redmond Oregon

www.chasedoors.com

Phone Toll Free: 1-800-543-4455

Fax: 1-800-285-0126

World's Leading Manufacturer Of Traffic Doors

www.coldstoragedoorsonline.com

ColdGuard Bi-PARTING DOOR

INSTALLATION INSTRUCTIONS

DRAWN BY: DSD

-16-DATE: 11/29/11

PLEASE READ BEFORE POWERING UP

1900 VSC OPERATOR!

FAILURE TO FOLLOW THIS PROCEDURE WILL

PREVENT PROPER SETUP OF THE OPERATOR AND

ERRATIC BEHAVIOR DURING OPERATION!

THE DOOR MUST BE ADJUSTED SO THAT THE BOTTOM GASKET DOES NOT DRAG

THE FLOOR THROUGH THE ENTIRE TRAVEL OF THE DOOR!

THE BOTTOM GASKET SHOULD ONLY TOUCH THE FLOOR DURING THE LAST TWO

FEET OF TRAVEL BEFORE REACHING THE CLOSED POSITION.

ColdGuard sliding doors are designed so that they travel on a slightly inclined track.

As the door opens it rises and as it closes it lowers the gasket onto the floor.

Therefore, the door must be adjusted so that the gasket just touches the floor in the

closed position. If the gasket touches the floor through the entire travel of the door,

the gasket will be too tight when the door is in the closed position.

If the gasket is too tight, the operator will not be able to determine the proper closed

position of the door during setup.

References

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