Plumbing and
PiPing guide
J.T.Baker
®CYCLE-TAINER™
Solvent Delivery System
Ordering Information and Assistance
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For contact information at these locations, visit www.avantormaterials.com/WorldwideDirectory Avantor™ Performance Materials
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around the world under several respected brand names, including the J.T.Baker®, Macron Fine Chemicals™, Rankem™, BeneSphera™ and POCH™ brands.
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Lit # 9144 V1-14
©2014 Avantor Performance Materials, Inc. All rights reserved.
Trademarks are owned by Avantor Performance Materials, Inc. or its affiliates unless otherwise noted.
Phillipsburg, NJ 9001:2008 & 14001:2004 Paris, KY 9001:2008
Mexico City, Mexico 9001:2008
Deventer, the Netherlands 9001:2008, 14001:2004 & 13485:2003
Gliwice, Poland 9001:2008 & 17025:2005 Selangor, Malaysia 9001:2008
Dehradun, India 9001:2008, 14001:2004 & 13485:2003 Mumbai, India 9001:2008 & 17025:2005
Contents
Warnings and Cautions . . . . 2
Introduction . . . . 3
Typical Parts used in CYCLE-TAINER™ System Installations . . . . 4
System Start-up Considerations . . . . 5
Engineering Drawings for CYCLE-TAINER System Installations . . . . 6
Installation Showing Remote Container Storage and Multiple Points of Use . . . . 6
Direct Feed to Small Process or Analytical Instrument . . . . 7
2 CYCLE-TAINER™ Solvent Delivery System Plumbing and PiPing guide CYCLE-TAINER™ Solvent Delivery System Plumbing and PiPing guide 3
Introduction
After selecting a solvent dispensing method using the CYCLE-TAINER™ Solvent Delivery System Dispensing Guide, the next step is to consider the location of the CYCLE-TAINER system within your facility . This document will provide guidance on components to complete the CYCLE-TAINER system installation .
Your company safety officer is responsible for ensuring compliance with local fire and building codes and National Fire Protection Association (NFPA) codes, particularly NFPA 301 and NFPA 452 . Some key considerations for installation include:
• Maximum container size allowable by local regulations, building codes, and company policies .
• Allowable proximity of the CYCLE-TAINER system to the point of solvent use according to local regulations,
building codes, and company policies .
• Requirements for storage area of full and empty CYCLE-TAINER system containers according to local regulations, building codes, and company policies . Other factors to consider include:
• ASME-certified CYCLE-TAINER system containers should be used if plumbing from distance or if higher flow rates are required.
• The use of dedicated hoses and tubing for each chemical product to maintain purity and quality.
CYCLE-TAINER systems can be located next to a fume hood or analytical instrument and connected with flexible tubing . Installations using rigid, mounted tubing can enable distribution of solvent throughout your facility to multiple points of use . Page 4 describes some of the common parts needed for CYCLE-TAINER system installations . Page 6 and 7 are engineering schematics for two common CYCLE-TAINER system installations . Page 6 illustrates a remote container storage scenario with multiple dispense points . Page 7 depicts a system for a direct feed to a small process or analytical instrument .
1 National Fire Protection Agency, NFPA 30: Flammable and Combustible Liquids
Code; 2012 Edition
2 National Fire Protection Agency, NFPA 45: Standard of Fire Protection for
Laboratories Using Chemicals; 2011 Edition
Warnings and Cautions
Please read carefully and observe the information and/or directives in these statements . See below for an explanation of these statements .
• CAUTION – Statements will indicate potentially hazardous operating procedures .
• WARNING – Statements will highlight regulatory requirements.
CAUTION: Do not pressurize the container with
compressed air or oxygen . Failure to observe this caution could result in an explosive situation, which can cause severe injuries to personnel .
CAUTION: Check the weight restrictions for your forklift or hand-operated fork truck before moving the CYCLE-TAINER system. Most lifting equipment is designed to lift up to a designated weight .
WARNING: Local regulatory agencies, building codes, and safety policies may require that you attach the container to vent lines during operation . The vent lines attach to the Pressure Relief Valve (PRV) and the Pressure Rupture Disk (PRDA) (if applicable) .
CAUTION: EXPLOSION HAZARD- You must ground the CYCLE-TAINER system during operation .
CAUTION: Ensure that CYCLE-TAINER systems are secure during handling to prevent accidental loss of control of the container . This may result in injury to personnel and/or damage to the container .
CAUTION: Never mount or store a container horizontally. Do not stack containers on top of each other .
CAUTION: DO NOT DROP CONTAINER . This may damage the container or burst the rupture disk, rendering the container inoperable .
CAUTION: When direct feeding to instrumentation, DO NOT OVERPRESSURIZE the input line to the instrument as damage to the instrument may occur . Consult the instrument manufacturer operation manual or a technical service representative for the proper feed pressure .
CAUTION: When direct feeding to instrumentation and when applicable, the setup should have its main solvent supply valve closed to prevent unintentional solvent surges or down-line releases when the CYCLE-TAINER system is pressurized.
CAUTION: All metal supply and distribution lines should be electrically earth grounded . Storage areas must provide electrical earth ground connections for all containers while in use .
CAUTION: Ensure your gas supply is routed through a high quality stainless steel pressure regulator. The regulator output pressure must not exceed 40 psig for ASME-certified containers; 15 psig for non-ASME certified containers; 5 psig for 1250 L containers manufactured prior to October 1998; 19 psig for 1250 L containers manufactured after October 1998 . These pressures represent maximum working pressures of the CYCLE-TAINER systems .
CAUTION: To avoid possible ignition or explosion to toxic/ flammable vapors, we recommend the pressure relief output be directed to a hood or other proper venting location . If an external vent line is used, ensure it does not restrict gas flow from the pressure relief device or create a vacuum against the pressure relief device .
CAUTION: Initially turn on the toggle valve slowly to release gas trapped inside the hose . When you release the lever, solvent flow will stop .
WARNING: WHEN USING THE CYCLE-TAP SAMPLER,NEVER DEPRESS THE PLUNGER WHEN THE SYRINGE IS ATTACHED TO THE SAMPLER . THIS MAY INTRODUCE CONTMINANTS INTO THE CYCLE-TAINER SYSTEM .
CAUTION: Do not exceed operating pressure of the CYCLE-TAINER system .
WARNING: If you know or suspect that foreign substances were introduced into the container, quarantine the container and call Customer Service at 1-855-AVANTOR for assistance . Do not return the container without first contacting Avantor to avoid violations of Federal and/or State laws .
WARNING: Never tamper with the container components . Promptly report any container malfunctions to Customer Service at 1-855-AVANTOR .
System Start-up Considerations
• All valves, pipes, and fittings should be degreased prior to installation .
• Purge all air and contamination from the piping system using solvent before first use .
• Test material from point of use to ensure it meets specifications before first use .
• Additional technical information and support for our CYCLE-TAINER System may be obtained at www .askavantor .com by using the keyword “CT .”
Typical Parts used in CYCLE-TAINER System Installations
Part Material of Construction Other Considerations Suggested Vendor Vendor Product Line or Part Number
Solvent Tubing PTFE and flexible stainless
steel Minimum inner diameter of 1/2" is recommended. Consider system operating pressures when selecting tubing.
Swagelok
www.swagelok.com
Convoluted 316L SS Core Stainless
Braid Hose
Convoluted PTFE Core Hose
Gas and Solvent Tubing PTFE Consider system operating
pressures when selecting tubing.
Saint Gobain Plastics
www.plastics.saint-gobain.com
1/2” O.D., 3/8” I.D.- P/N AXH00027 1/4” O.D., 1/8” I.D.- P/N AXJ00007 1/4” O.D., 3/16” I.D.- P/N AXJ00011 1/8” O.D., 1/16” I.D.- P/N AXJ00002
Fittings Stainless steel - Swagelok
www.swagelok.com
Gaugeable Tube Fittings and Adaper Fittings
Stainless Steel Quick-Connects
Tube Fittings Stainless steel - Avantor™ Performance Materials
www.avantormaterials.com
Swagelok
www.swagelok.com
J.T.Baker™ 9809 series or consult Swagelok Gaugeable Tube Fittings and Adapter Fittings catalog
Quick-Connects Stainless Steel Solvent Quick-Connect
bodies are keyed for specific solvents.
Avantor™ Performance Materials
www.avantormaterials.com
Swagelok
www.swagelok.com
J.T.Baker 9802 series (solvent) and 9801-00 (gas) or
Swagelok SS-QT2-B-4PMK series (solvent) and SS-QT2-B-4PM (gas)
Solvent Valves Stainless steel and PTFE High quality diaphragm
valves with PTFE stem inserts
are recommended
Swagelok
www.swagelok.com
DL & DS Series High-purity, High-Pressure Diaphragm Valves
Gas Supply Valves and
Regulators Stainless steel with inert seals Standard industrial gas regulators and valves are not suitable for high purity solvent applications
Matheson Tri-Gas
www.mathesongas.com
High Purity Regulators and Valves
3430 Series or similar
Other Parts Stainless Steel and/or PTFE Components may be
dependent on end user needs.
N/A N/A
Thread Sealants PTFE - A.W. Chesterton Co.
www.chesterton.com
800 Goldend Tape 1/2” x 180’- P/N 000801 1/2” x 540’- P/N 000802
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