ACB SERIES MAIN CHARACTERISTICS OF THE STERILIZER : CONTINUOUS STERILIZERS

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ACB

SERIES

The rotary continuous retort ACB is specially designed for sterilization of liquids packed in PP, HDPE and glass bottles.

The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The continuous and agitated process allows HTST processes (High Temperature Short Time) which are recognized to improve organoleptic qualities and colours. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine.

MAIN C

HARACTERISTICS

OF THE STERILIZER :

> COST SAVER (LOW ENERGY AND

LOW LABOUR) > FULLY AUTOMATED

> HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE (FROM

100 ML TO 1000 ML BOTTLES) > RELIABLE AND EFFICIENT

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ACB

SERIES

REF PRODUCTION SPEED (BPH) LENGHT (M) WIDTH (M) HEIGHT (M)

ACB 170 4 000 / 8 000 13.3 2.00 3.10

ACB 200 6 000 / 12 000 18.7 2.70 3.80

ACB 268 8 000 / 16 000 22.10 2.70 3.80

ACB 335 10 000 / 20 000 25.70 2.70 3.80

ACB 350 14 000 / 28 000 26.70 3.2 3.95

Speed given for 10 min holding time and 1 liter / 200 ml bottles

Tubular carriers for bottles

> Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with

maintenance trackers

> Continuous control and record of critical parameters

> Multi recipe system

> Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available

( Rockwell, Schneider, Siemens ...) > Special design on request

STOCK America Inc.

1806 Garner Station Blvd.

Raleigh, NC 27603

(P) 919.661.1911

(F) 919.661.3778

www.stockamerica.com

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ACBV

SERIES

MAIN CARACTERISTICS

OF THE STERILIZER :

> COST SAVER (LOW ENERGY AND

LOW LABOUR) > FULLY AUTOMATED

> HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT

The rotary continuous retort ACBV is specially designed for sterilization of products packed in glass bottles and jars (milk, beverages, soups, vegetables, …) The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The pre-heating device used for energy recycling is also necessary to avoid the thermical stress of the glass packagings.

This continuous sterilizer is specially designed for medium to large productions and can run different sizes and shapes of packaging within the same machine.

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ACBV

SERIES

REF PRODUCTION SPEED (BPH) LENGHT (M) WIDTH (M) HEIGHT (M)

ACBV 220 - 2200 4 000 / 8 000 13.3 2.40 3.10 ACBV 333 - 2200 6 000 / 12 000 18.7 2.70 3.80 ACBV 333 - 2500 8 000 / 14 000 22.10 2.70 3.80 ACBV 333 - 2800 10 000 / 18 000 25.70 3.00 4.00 ACBV 370 - 3200 15 000 / 26 000 26.7 3.50 4.50 Speed given for 10 min holding time and 1 liter / 200 ml bottles

Tubular carriers for bottles

> Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with

maintenance trackers

> Continuous control and record of critical parameters

> Multi recipe system

> Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available

( Rockwell, Schneider, Siemens ...) > Special design on request

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ACCT

SERIES

MAIN CARACTERISTICS

OF THE STERILIZER :

> COST SAVER (LOW ENERGY AND

LOW LABOUR) > FULLY AUTOMATED

> HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT

The rotary continuous retort ACCT is specially designed for sterilization of food packed in tin cans of retortable plastic trays and bowls.

The continuous agitation of the product during the heating and cooling process prevents from any burnt product. The continuous and agitated process allows HTST processes (High Temperature Short Time) which are recognized to improve organoleptic qualities and colours. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine depending on packaging.

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ACCT

SERIES

REF PRODUCTION SPEED LENGHT (M) WIDTH (M) HEIGHT (M)

ACCT 200 - 2200 100 cpm 13.3 2.00 3.10

ACCT 290 - 2500 194 cpm 18.7 2.70 3.80

ACCT400 - 2800 345 cpm 22.10 2.70 3.80

ACCT 500 - 3200 772 cpm 25.70 2.70 3.80

ACCT 600 - 3200 690 cpm 26.7 3.2 3.95

Speed given for 15 min holding time and 1/2H cans D73xH110mm - equivalent to 15 Oz Carrier for bowls

Tubular carriers for cans

> Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with

maintenance trackers

> Continuous control and record of critical parameters

> Multi recipe system

> Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available

( Rockwell, Schneider, Siemens ...) > Special design on request

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ACS

SERIES

MAIN CARACTERISTICS

OF THE STERILIZER :

> COST SAVER (LOW ENERGY AND

LOW LABOUR) > FULLY AUTOMATED

> HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT

The continuous retort ACS is specially designed for sterilization of food pouches or flat trays with a forced flow steam air process.

The semi-static process with over pressure guaranties the integrity of the packaging. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine.

An automated system for handling products and trays can be part of the supply.

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ACS

SERIES

REF PRODUCTION SPEED (PPM) LENGHT (M) WIDTH (M) HEIGHT (M)

ACS 100 - 2500 78 18,0 2.70 3.70

ACS 150 - 2500 109 22,0 2.70 3.70

ACS 200 - 2500 143 25,0 2.70 3.70

Speed given for 20 min holding time and 400g pouches 14x19x4 cm

Front or pick & place loading

Internal frame with overpressure module

> Semi-automated or fully automated loading and unloading

> No lag time (or waiting time) > User friendly HMI with

maintenance trackers

> Continuous control and record of critical parameters

> Multi recipe system

> Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available

( Rockwell, Schneider, Siemens ...) > Special design on request

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ACP

SERIES

The continuous retort ACP is specially designed for sterilization of food pouches or flat trays with a steam air process. The semi-static process with over pressure ensures the integrity of the packaging. This continuous sterilizer is specially designed for medium to large productions and can run different sizes and different materials within the same machine. An automated system for handling products and trays is part of the supply.

MAIN CARACTERISTICS

OF THE STERILIZER :

> COST SAVER (LOW ENERGY AND

LOW LABOUR) > FULLY AUTOMATED

> HIGH QUALITY FINAL PRODUCTS > FLEXIBLE AND VERSATILE > RELIABLE AND EFFICIENT

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ACP

SERIES

REF PRODUCTION SPEED (PPM) LENGHT (M) WIDTH (M) HEIGHT (M)

ACP 230 - 2500 100 g pouches @ 15’cook time560 20.00 2.70 3.55

ACP 100 - 3200 125 22.10 4.00 3.95

ACP 150 - 3200 187 25.70 4.00 3.95

ACP 200 - 3200 250 26.70 4.00 3.95

Speed given for 30 min holding time and 400g pouches 14x19x4 cm Carrier for pouches

Fully automated handling of pouches and trays

> Machines available for different sizes of pouches

> Automated loading and unloading > No lag time (or waiting time) > User friendly HMI with

maintenance trackers

> Continuous control and record of critical parameters

> Multi recipe system

> Remote access for maintenance > Certifications CE, TUV, ASME > Multi PLC brands available

( Rockwell, Schneider, Siemens ...) > Special design on request

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CONTINUOUS STERILIZERS

make your products

stand out

Process engineering, r&D, sterilization systems Design & manufacture, turnkey ProDuction lines for sterilizeD fooDs & beverages, maintenance

over

tHe worLd

france usa nigeria vietnam Pakistan inDia sPain algeria mexico uk turkey germany jaPan PhiliPPines tunisia china

1

806 Garner Station

Blvd. Raleigh, NC 27603

(P) 919.661.1911

(F) 919.661.3778

www.stockamerica.com

(12)

The mosT flexible conTinuous reTorT desIGned For your

needs

hisTory

founded by acb in the 1970’s and lately belonging to alsTom food department, hyDrolock has become a privately owned company since 2005. it is now part of an industrial group that offers industrial synergies with sister companies manufacturing vessels, electrical cabinets, and chillers. hyDrolock has over 40 years of experience with continuous sterilization in food and

pharmaceutical industries. The company has installed machines in 17 countries for major companies. The company has always been developing innovative solutions providing a reliable sterilization line delivering our clients a competitive production cost at the highest quality standards.

PHARMACY

pet Food

Food

beverages

Food

hyDrolock continuous retort provides a high Temperature/short Time sterilization, with a perfect control of the heat penetration, thanks to the homogeneous and smooth agitation. hyDrolock sterilizers are recommended for

BeVeraGes

long shelve life dairy or protein based beverages in all types of bottles and cans, hyDrolock sterilizers provide continuous rotation with or without overpressure. no come up time combined to rotation of the products ensures a short process with preserved organoleptic qualities and colour preservation.

vegetables, ready meals in sauce, soups, rice in all kinds of packaging. The hyDrolock process provides an outstanding and repeatable quality with the best organoleptic qualities. a static process is also achievable with a sTeriflex sterilizer.

pHarMaceutIcaL products

Whether it is designed for plastic pouches or hDPe or glass containers, hyDrolock sterilizers provide a highly homogeneous process with a complete control of the sterilization value. hyDrolock sterilizers for pharmacy are stainless steel made, with water quality control.

petFood

high throughputs, fully automated solutions for pouches, cans and trays. The steam air process in semi static mode is fully adapted to the product. continuous process always reduces production costs, due to fully automated operation, and energy savings.

BOTTLEs

from glass to PP and hDPe bottles, hyDrolock sterilizers can process different sizes of bottles made of different materials within the same machine. The axial rotation prevents from product overcooking, and colour alteration. single stage sterilization or 2 stages hTsT (high Temperature short Time) are possible.

TINCANs

Processing of products packed in metal cans (steel or aluminium) including vacuum packed products (for steam cooking) and light weighted cans. The most flexible continuous retort able to process multi sizes with minor change over.

TRAYs

PP or hDPe heat sealed trays or bowls are processed with or without agitation through hyDrolock or sTeriflex sterilizers. steam air process with over pressure to maintain integrity of packaging.

GLAss JARs

rotary cooker cooler for jars with twist off caps or other capping systems. The overpressure guarantees the good tightness of the cap and the preheating ensures smooth heating of glass with minimal breakage linked to heat stress.

POUCHEs

Pvc or multi-layer retortable pouches are processed with steam air concept. steam air mixture is perfectly controlled and heat penetration is consistent thanks to the forced flow maintained by the air spreading fan.

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sTeriliZaTion

systeMs

BEVERAGES READY MEALS VEGETABLES PET FOOD PHARMACY

tincans acct acct acct acct

bottles acct/acbv acb

Pouches steriflex/acP/acs acP acP acs

trays steriflex/acP/acs acP/acs

glass jars acbv acbv

TYPE Of mACHINEs

>

1 - acs >2 - acb >3 - acbv >4 - accT >5 - acP >6 - sTeriPiloT >7 - sTeriflex

HOW IT WORKs

A HIGH TECHNOLOGY

sTERILIzATION LINE

fOR YOUR PROdUCTs

HIGH THROUGHPUT

fULLY AUTOmATEd

fLEXIBLE

fOOd sAfETY

OUTsTANdING ORGANOLEPTIC

QUALITY

ENERGY sAVER

-35

%

*

enerGy

-55

%

*

operatInG

costs

-60

%

*

sterILIzatIon

tIMe

-50

%

*

FootprInt

CONTINUOUS

sTERILIzERs

The hyDrolock family of continuous sterilizers can process all kinds of packagings in medium to large production scales. The unique flexibility and versatility ensures our clients a long term production, with many possibilities for new packaging. The modular design of the machine is evolutionary and can be upgraded upon packaging specificities.

for average product type compared with batch static retort treatment

Figure

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References

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