INSTALLATION GUIDE. APPLICATION LENGTH MODEL YR PART # Bestop PART #

(1)

I N S T A L L A T I O N G U I D E

Designed and manufactured by AMP Research®_{. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221;}

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 4:00 PM PST

APPLICATION

LENGTH MODEL YR

PART #

Bestop PART #

Ford Super Duty F-250 / F-350 Regular Cab (48”) 1999–2007

10-02513-24 75102-01

Ford Super Duty F-250 / F-350 Super Cab (60”) 1999–2007

10-02513-25 75103-01

Ford Super Duty F-250 / F-350 Crew Cab

(72”) 1999–2007

10-02513-26 75104-01

Ford Excursion*

(72”) 2000–2005

10-02513-26 75104-01

*NOTE: Minor modifi cation required for Ford Excursion. See Page 2, items 2 and 3.

TOOLS REQUIRED

Safety goggles Measuring tape Flat blade screwdriver Phillips head screwdriver 13mm socket

8mm socket

Ratchet wrench and extension Wire crimpers

Wire stripper / cutter

3/16” hex key wrench ( allen wrench ) 4mm hex key wrench ( allen wrench ) Electrical tape

(2)

INSTALLATION GUIDE

Attaching motor to linkage assembly

The motors must be attached to the linkage assemblies before continuing the

installation process.

EXPLODED VIEW

19-03129-11

Motor

19-03179-90

Socket cap screw

19-03133-90

Washer

CAUTION: HANDLE WITH CARE.

To insure our customers receive all components with full integrity, we pack

the motors seperate from their linkage assemblies. This requires that the

installer position and fasten the motor before continuing with the install.

Please follow the instructions below and handle the assembly carefully.

CAUTION: Dropping the assembly or any excessive impact MAY cause

damage to the motor.

Instructions:

1. Position the gear cover in place as shown if not already in place.

2. Seat motor into position on the three mounting bosses. This may require

an adjustment of the gear by moving the swing arms.

(3)

5

EXCURSION ONLY GRIND 1/4" EXCURSION ONLY GRIND 1/4"

1 x2

20-03314-XX

Running board assembly

2 x2

10-02641-14

Idler linkage assembly

3 x2

10-02624-14

Motor linkage assembly

4 19-02726-91

Wire harness

19-03297-93

Controller

6 19-02890-90

Double-diode

C

E

A

D

B

(A) 19-03225-11 End cap left (x1)

(B) 19-03225-12 End cap right (x1)

(C) 19-02663-90 T-nut insert (x2)

(D) 19-03236-90 Socket cap screw (x2)

(E) 19-03237-90 Nut plate (x2)

(4)

7 x8

19-02487-90

Hex bolt

8 x8

19-02485-90

Button head - M10

9 x2

19-03339-90

Cable tie (11”)

10 x8

19-02802-90

Socket cap screw

11 x8

19-02488-90

U-nut

12 x8

19-02486-90

Washer (stainless)

13 x8

16-03014-90

Washer (black)

14 x25

19-02805-90

Cable tie (7”)

15 19-02992-90

Tubing

(installation tool)

16 x2

19-02986-90

Connecting wire (red)

17 x2

19-02989-90

Butt connector

PARTS LIST AND

HARDWARE

IDENTIFICATION

18 x4

19-03354-90

(5)

1

2

3

4

5 IDLER ASSEMBLY

DRIVING

ASSEMBLY

FRONT

DRIVER SIDE

Second and last

set of holes

from the front

Second and last

set of holes

from the front

Note: Driving Linkage assembly

(6)

6

7

8

9

10

5

9

(7)

15

13

14

11

12

4

14

14 Puncture grommet and

thread trigger wire

Open passenger door

Remove step plate

Remove kick plate

Roll back carpet

See Detail 14

6 wire bundle

TRIGGER WIRE

(See Wiring Guides for wiring details)

18

Connecting Wire or leg of Double Diode

Roll back carpet

See Detail

(See wiring guides for details and

_{step-by-step instuctions; colors and}

proceedures will vary per model year)

Rear Door Adjar Wire

(8)

16

17

18

19

20

21 Remove door light

Remove speaker screws

(See Detail 22)

Pull back door lining

(9)

24

25

22

23

26

27

18 (See wiring guides and step-by-step instrctions;

colors and preceedures will vary per model year)

Connecting Wire Door Ajar Wire

15 Insert plastic tube

15 CONNECTING WIRE

15 To rear wire splicing

CONNECTING WIRE

Thread wire through tube then remove tube

6

rear door ajar wire TRIGGER WIRE CONNECTING WIRE

18

open leg of double diode harness

(10)

28

29

30

31

32

33

4

3 2004 model shown

Some previous year models require that the

ORANGE and WHITE wires be reversed

(See wire diagram)

Plug in (both sides)

4 Replace fuse

3

2 Open doors to extend arm

(if not already extended)

TORQUE

10 ft-lbs

(13.5 N m)

2

1

10 Attach step

Slide mounting T-nut

into position

1

(11)

A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N

WARNING

LIMITED WARRANTY

AMP RESEARCH warrants product to be free from defects in material and workmanship, for terms specified

below, provided there has been normal use and proper maintenance. This warranty applies to the original

pur-chaser only. All remedies under this warranty are limited to the repair of replacement of any item found by the

factory to be defective within the time period specified.

If you have a warranty claim, first you must call our factory at the number below for instructions. You must

retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of

war-ranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our

products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective

parts not manufactured by us, is not covered under this warranty.

THE WARRANTY TIME PERIOD IS AS FOLLOWS: THREE YEARS FROM DATE OF PURCHASE.

ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE

CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE

EXPRESS WRITTEN WARRANTY. OUT COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of

incidental or consequential damages, so the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

For further information or request for warranty work, please call toll-free 1-888-983-2206 (press 5) for

Customer Service.

The manufacturer strongly recommends that this product be professionally installed.

Failure to carefully follow the electrical installation steps could result in severe electrical shock that could harm

the installer and/or damage the vehicle.

This product is designed to enhance the appearance of the vehicle. Do not rely in any way on the components

of this product to contain occupants within the vehicle, or to protect against injury of death in the event of an

accident. Never operate vehicle in excess of manufacturer’s specifications.

WEAR SEAT BELTS AT ALL TIMES

(12)

Designed and manufactured by AMP Research. Patent 6,830,257 / 6,641,158 / 6,834,875 / 6,938,909 / 6,942,233 / 7,007,961 Other US and worldwide patents pending.. 3-year limited warranty. Professional installation is recommended.

TECH SUPPORT 1-888-983-2206 (press 5) Monday - Friday, 8:00 AM - 5:00 PM PST

WIRING GUIDE / General instructions

Posi-Tap™ installation instructions

1. Insert

2. Tighten

3. Strip 3/8”

4. Insert & Tighten

For two or more wires

twist.

Posi-Tap™ Patents: 5,228,875; 5,695,369; 5,868,589, 2,708. Other patents pending.

Diodes

CAUTION

Handle the motor and linkage assemblies with care when installing. Dropping can damage

motor.

Remove fuse from wiring harness during installation. Failure to do so could result in

severe electrical shock.

W I R I N G G U I D E

NOTE: 2004-2006 Ford Super Duty trucks without remote keyless plus 2001 and older Super Duty trucks

with remote keyless entry require four (4) additional diodes that are not included in the standard parts kit

(13)

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WIRING GUIDE

Ford Super Duty (2007)

With remote keyless entry

07

W

Passenger-side

wiring

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)URQW RI 7UXFN *\5 3U%ON 1. Remove front kick panel and locate bundle of wires leaving front door just

above e-brake assembly (Area-A). Open bundle and locate 18Ga door-ajar wire (yellow with black stripe).

Caution: You may fi nd two wires with these colors; the correct wire will ground when the door is open (ohm meter will read low resistance with door open and OL (open line) with the door closed.

2. Using supplied Posi-Tap connectors, splice supplied red connecting wire into yellow with black stripe wire.

3. Route red wire down to sill plate.

4. Attach purple Power step trigger wire to blue butt connec-tor of “double diode harness”.

5. Attach one leg of “double diode harness” to open end of red connecting wire.

6. Using supplied Posi-Tap connectors, splice remaining leg of “double diode harness” into rear door-ajar wire ( light green with yellow stripe) Caution: You may fi nd two wires with

these colors; the correct wire will ground when the door is open (ohm meter will read low resistance with door open and OL (open line) with the door closed.

1. Remove sill plate and attach purple Power Step trigger wire to blue butt connector of “double diode harness”.

2. Open wire bundle and locate door-ajar wires ( rear: pink with light blue stripe; front: grey with red stripe. Both wires pass under front seat as shown in fi gure-C

3. Using supplied Posi-Tap connectors, splice the open legs of the “double diode harness” into the door-ajar wires.

4. If necessary, attach red connecting wire to “double diode harness” to extend length as needed.

(14)

WIRING GUIDE

Ford Super Duty (2004 - 2006)

With remote keyless entry

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Passenger-side

wiring

Driver-side wiring

CAUTION: You will fi nd two wires with these colors; the correct wire will ground when the door is open (ohm meter will read low resistance with door open and OL with door closed).

(15)

WIRING GUIDE

Ford Super Duty (2004 - 2006)

Without remote keyless entry

04 - 06

W/O

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Driver-side wiring

Passenger-side wiring

SINGLE DIODES REQUIRED

If diodes were not ordered with kit, they can be

ordered at no charge and shipped UPS Ground

by calling 1-888-983-2206

(16)

WIRING GUIDE

Ford Super Duty (2002 - 2003)

With remote keyless entry

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NOTE: The two wires to

each of the motor plugs

(orange and white) must

be reversed.

&

Driver-side wiring

Passenger-side

wiring

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DRIVER SIDE WIRING

1. Remove front door panel and locate bundle of wires below and to the left of speaker (Area-A). Open bundle and locate 18 Ga door-ajar wire (yellow with black stripe).

CAUTION: You may fi nd two wires with these colors; use wire that leads out to door latch.

2. Using supplied Posi-Tap™ connectors, splice supplied red connecting wire into yellow with black stripe wire.

3. Route red wire back into cab of vehicle and back toward rear sill plate.

4. Remove rear sill plate, open wire bundle and locate 18 Ga. black wire. Cut this wire and attach the end of the connecting wire from step-3 as shown in fi gure-C.

5. Using supplied Posi-Tap™ connectors, splice purple Power Step trigger wire into rear door-ajar wire (light green with yellow stripe), located under front sill plate.

CAUTION: You will fi nd two wires with these colors; the correct wire will ground when the door is open (ohm meter will read low resistance with door open and OL with door closed).

PASSENGER SIDE WIRING

1. Remove passenger side front sill plate, open wire bundle and locate rear door-ajar wire (pink with light bllue stripe). This wire will be located rear of junction where wires route under from passenger seat.

2. Using supplied Posi-Tap™ connectors, splice purple Power Step trig-ger wire into pink with light blue stripe wire.

3. Cut the black 18 Ga wire found in wire bundle, forward of junction where wires route under front seat.

4. Using supplied Posi-Tap™ connectors, splice rear section of cut black wire into fron door-ajar wire (grey with red stripe) as shown above. 5. Tape off the remaining open end of the black wire (front section).

(17)

WIRING GUIDE

Ford Super Duty (2002 - 2003)

Without remote keyless entry

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02 - 03

W/O

NOTE: The two wires to

each of the motor plugs

(orange and white) must

be reversed.

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wiring

Driver-side wiring

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(18)

WIRING GUIDE

Ford Super Duty (2001)

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99 - 01

W

Passenger Side

SINGLE DIODES REQUIRED

If diodes were not ordered with kit, they can be

ordered at no charge and shipped UPS Ground

by calling 1-888-983-2206

NOTE: On 2001 and older models the factory harness does not split and cross over from passenger to driver side under front seats, but does on all other model years.

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(19)

WIRING GUIDE

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(20)

WIRING GUIDE

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