FLOE DOCK STEPS FOR ROLL-IN
AND SECTIONAL DOCKS
ASSEMBLY & INSTALLATION INSTRUCTIONS
KIT P/N 510-42000-00 KIT P/N 510-42010-00 KIT P/N 510-42015-00 TOOLS REQUIRED (2) 9/16" WRENCHES OR SOCKETS TAPE MEASURE TORQUE WRENCH FRAMING SQUARE CORDLESS DRILL 13/32" DRILL BIT CENTER PUNCH HAMMER SHEET 1 OF 8Floe International, Inc. 48473 State Hwy. 65 McGregor, MN 55760 All rights reserved
DESCRIPTION PART NUMBER
QTY ITEM
NUT, 3/8-16 JAM NYLON INSERT ZINC 001-37026-00 4 1 HHCS, 3/8-16 SS X 1 1/4" 001-70107-00 16 2 HHCS, 3/8-16 SS X 1 3/4" 001-70110-00 4 3 HHCS, 3/8-16 SS X 2" 001-70111-00 4 4 FLAT WASHER, 18-8 SS 001-71017-00 32 5 HHCS, 3/8-16 SS X 3" 001-71191-00 4 6
NUT, NYLOCK 3/8-16 ALUM. 001-76071-00
8 7
PLATE, DOCK ACCESSORY 002-02203-00
2 8
SPACER, DOCK ACCESSORY 002-02204-00 4 9 STRINGER, U-CHANNEL 002-42008-00 7 10 U- CHANNEL, STRINGER-49.811" 002-42009-00 4 11
TUBE, MOUNTING 1 X 2 X 8" DOCK STAIR 002-42010-00
2 12
WELD'T, STEP, LOWER 110-42002-01
1 13
ASS'Y MOUNTING BRACKET (RIGHT) 110-42004-00
1 14
ASS'Y, MOUNTING BRACKET (LEFT) 110-42005-00
1 15
ASS'Y, HANDRAIL, STAIRS-70" 110-42010-00
2 16
TOP STEP ASS'Y 110-42011-01 1 17 STAIR PLANK - 10" 910-13701-00 3 18
FLOE DOCK STEPS
EXPLODED VIEW AND BOM
KIT P/N 510-42000-004 STEP DOCK STAIRS PARTS LIST FOR WATER DEPTH UP TO 32"
DESCRIPTION PART NUMBER
QTY ITEM
NUT, 3/8-16 JAM NYLON INSERT ZINC 001-37026-00 4 1 HHCS, 3/8-16 SS X 1 1/4" 001-70107-00 24 2 HHCS, 3/8-16 SS x 1 3/4" 001-70110-00 4 3 HHCS, 3/8-16 SS x 2" 001-70111-00 4 4 FLAT WASHER, 18-8 SS 001-71017-00 40 6 HHCS, 3/8-16 SS X 3" 001-71191-00 4 19
NUT, NYLOCK 3/8-16 Alum. 001-76071-00
8 7
PLATE, DOCK ACCESSORY 002-02203-00
2 8
SPACER, DOCK ACCESSORY 002-02204-00 4 9 STRINGER, U-CHANNEL 002-42008-00 10 10
TUBE, MOUNTING 1 X 2 X 8" DOCK STAIR 002-42010-00
2 11
STRINGER,6 STEP STAIRS U-CHANNEL 002-42011-00
4 12
WELD'T, STEP, LOWER 110-42002-01
1 13
ASS'Y MOUNTING BRACKET (RIGHT) 110-42004-00
1 14
ASS'Y, MOUNTING BRACKET (LEFT) 110-42005-00
1 15
TOP STEP ASS'Y 110-42011-01
1 16
96" HANDRAIL ASS'Y, 6 STEP STAIRS 110-42016-00 2 17 STAIR PLANK - 10" 910-13701-00 5 18 SHEET 3 OF 8
FLOE DOCK STEPS
EXPLODED VIEW AND BOM
KIT P/N 510-42010-006 STEP DOCK STAIRS PARTS LIST FOR WATER DEPTH 21" TO 53"
DESCRIPTION PART NUMBER
QTY ITEM
NUT, 3/8-16 JAM NYLON INSERT ZINC 001-37026-00 6 1 HHCS, 3/8-16 SS X 1 1/4" 001-70107-00 32 2 HHCS, 3/8-16 SS X 1 3/4" 001-70110-00 6 3 HHCS, 3/8-16 SS X 2" 001-70111-00 4 4 FLAT WASHER, 18-8 SS 001-71017-00 52 6 HHCS, 3/8-16 SS X 3" 001-71191-00 4 20
NUT, NYLOCK 3/8-16 ALUM. 001-76071-00
8 7
PLATE, DOCK ACCESSORY 002-02203-00
2 8
SPACER, DOCK ACCESSORY 002-02204-00 4 9 STRINGER, U-CHANNEL 002-42008-00 12 10
TUBE, MOUNTING 1 X 2 X 8" DOCK STAIR 002-42010-00 2 11 STRINGER, U-CHANNEL 002-42012-00 4 12
WELD'T, STEP, LOWER 110-42002-01
1 13
ASS'Y MOUNTING BRACKET (RIGHT) 110-42004-00
1 14
ASS'Y, MOUNTING BRACKET (LEFT) 110-42005-00
1 15
TOP STEP ASS'Y 110-42011-01 1 16 ASS'Y, HANDRAIL-122" 110-42018-00 2 17
ASS'Y MID STEP W/RAIL SUPT 110-42020-00 1 18 STAIR PLANK - 10" 910-13701-00 6 19
FLOE DOCK STEPS
EXPLODED VIEW AND BOM
KIT P/N 510-42015-008 STEP DOCK STAIRS PARTS LIST FOR WATER DEPTH 41" TO 74"
3/8-16 X 2",
3/8" FLAT WASHER
& NYLOCK NUT
END
CAP
STEPS
TOP STEP HANDRAIL
WELDMENT
STRINGER
BOTTOM HANDRAIL
SUPPORT WELDMENT
FIG. 1
-FASTEN THE (4) STRINGERS TO THE BOTTOM HANDRAIL ASSEMBLY. BE SURE TO ATTACH THE ENDS OF THE STRINGERS THAT HAVE THE FIRST TWO HOLES SPACED 9 9/16" APART USING 3/8" X 2" BOLTS, FLAT WASHERS, AND NYLOCK NUTS. SEE FIG. 1
-PLACE THE END CAPS ON THE STEPS AND INSERT THE STEPS BETWEEN THE STRINGERS. ATTACH TO THE STRINGERS USING 3/8" X 1 1/4" BOLTS, AND FLAT WASHERS ON EACH STEP.
SEE FIG. 1
- INSTALL MOUNTING BRACKETS AND TOP STEP HANDRAIL WELDMENT. ATTACH TO THE STRINGERS USING 3/8 X 1 1/4" BOLTS, AND FLAT WASHERS.
SEE FIG. 1
TIGHTEN ALL NUTS UNTIL SNUG. DO NOT OVERTIGHTEN. OVERTIGHTENING WILL PREVENT THE STEPS FROM LEVELING THEMSELVES.
S
SS
STTTTE
EE
EP
PP
P 1
1
1
1
DETAIL B
B
SHEET 6 OF 8FIG. 2
S
SS
STTTTE
EE
EP
PP
P 2
2
2
2
-INSTALL THE HANDRAIL ASSEMBLIES USING 3/8" X 1 3/4" BOLTS, FLAT WASHERS AND NYLOCK JAM NUTS AS IN DETAIL B. BE SURE TO INSTALL WITH THE 11" LONG EXTENSION TOWARDS THE TOP OF STEPS.
-TIGHTEN ALL NUTS UNTIL SNUG. DO NOT OVER TIGHTEN.
HANDRAIL
ASSEBLIES
11" EXTENSION
SHEET 7 OF 8
-INSTALL THE ASSEMBLED STAIRS BY ATTACHING THE MOUNTING TUBES USING (4) 3/8" X 3" BOLTS AND (4) 3/8" NYLOCK NUTS. INSERT THE BOLTS THROUGH THE HOLES IN THE MOUNTING TUBES AND SPACERS. DO NOT ADD A SPACER TO THAT BOLT, THE WEBBING WILL ACTAS THE SPACER. SEE FIG. 3 SPACE THE CENTER OF THE MOUNTING TUBES 33" APART IN DESIRED STAIR LOCATION. TORQUE TO 25 FT/LBS. INSERT THE HEADS OF THE BOLTS ON THE MOUNTING BRACKETS INTO THE KEY SLOTS OF THE MOUNTING TUBES AND BE SURE THE HEADS OF THE BOLTS SLIDE DOWN INTO KEY SLOTS TO SECURE STEPS. THIS MAY REQUIRE LIFTING THE STAIRS FROM THE LOWER STEP.
N NN NOOOTTTTEEEE::::O
-IF YOU LIVE IN A COLD CLIMATE THAT REQUIRES REMOVAL OF YOUR STEPS IN THE FALL, SPECIAL ATTENTION NEEDS TO BE TAKEN TO MAKE SURE THAT THE DRAIN HOLES ARE UNOBSTRUCTED TO PROVIDE PROPER DRAINAGE.
S
SS
STTTTE
EE
EP
PP
P 3
3
3
3
FIG. 3
DOCK SPACER
(IF NEEDED)
DETAIL F
F
SHEET 8 OF 8
INTALLATION INSTRUCTIONS
FOR SECTIONAL DOCKS
KIT P/N 510-42000-00 KIT P/N 510-42010-00 KIT P/N 510-42015-003/8" NYLOCK NUT
MOUNTING TUBE
3/8" X 3" BOLT
MOUNTING BRACKET
-FOR ATTACHMENT TO SECTIONAL DOCKS, MOUNTING HOLES MUST BE DRILLED USING A 13/32" DRILL BIT. AFTER DETERMINING THE LOCATION THE STAIRS, USE A FRAMING SQUARE AND MARK A VERTICAL LINE ACROSS THE TOP AND BOTTOM SERRATION (THESE SERRATIONS ARE 3" APART AND ARE INTENDED TO ACT AS A HOLE SPACING REFERENCE; REFER TO DETAIL F). MARK A SECOND LINE 33" FROM THE FIRST AS SHOWN IN FIGURE 4. USE THE HAMMER AND CENTER PUNCH TO MAKE A DIMPLE FOR THE DRILL BIT. THIS HELPS TO PREVENT THE DRILL FROM WANDERING DURING THE DRILLING PROCESS. KEEP THE DRILL BIT PERPENDICULAR TO THE DOCK FRAME WHILE DRILLING. INSTALL THE ASSEMBLED STAIRS BY ATTACHING THE MOUNTING TUBES USING (4) 3/8" X 3" BOLTS AND (4) 3/8" NYLOCK NUTS. INSERT THE BOLTS THROUGH THE HOLES IN THE MOUNTING TUBES AND THROUGH THE DOCK SIDE, AND TORQUE TO 25 FT/LBS. INSERT THE HEADS OF THE BOLTS ON THE MOUNTING BRACKETS INTO THE KEY SLOTS OF THE MOUNTING TUBES AND BE SURE THE HEADS OF THE BOLTS SLIDE DOWN INTO KEY SLOTS TO SECURE STEPS. THIS MAY REQUIRE LIFTING THE STAIRS FROM THE LOWER STEP.
N NN NOOOTTTTEEEE::::O
- IF YOU LIVE IN A COLD CLIMATE THAT REQUIRES REMOVAL OF YOUR STEPS IN THE FALL, SPECIAL ATTENTION NEEDS TO BE TAKEN TO MAKE SURE THAT THE DRAIN HOLES ARE UNOBSTRUCTED TO PROVIDE PROPER DRAINAGE.
