Inline Filter AFLS to API 614

Inline Filter AFLS to API 614

up to 1700 l/min, up to 40 bar

1. TECHNICAL SPECIFICATIONS

1.1 FILTER HOUSING Construction

The filters are designed in accordance with the API 614 (approval according to ASME Sec. VIII, Div.1). They consist of a filter housing and a screw-on cover plate.

Standard equipment:

 without bypass valve

 without port for clogging indicator

 inlet and outlet ASME flange

 side vent and drain, ¾" ASME flange connection (300 lbs)

 with stand

 test certificates (acceptance test certificate 3.1 to DIN EN 10204;

Manufacturer's Test Certificate M of final inspection and pressure testing) 1.2 FILTER ELEMENTS

HYDAC filter elements are validated and their quality is constantly monitored according to the following standards:

 ISO 2941, ISO 2942, ISO 2943, ISO 3724, ISO3968, ISO 11170, ISO 16889

Filter elements are available with the following pressure stability values:

Optimicron^® Power (ON/PO): 10 bar

1.4 SEALS

NBR (=Perbunan) 1.5 INSTALLATION

Inline filter

1.6 SPECIAL MODELS AND ACCESSORIES

 Higher operating pressure on request

 Others on request!

1.7 SPARE PARTS

See Original Spare Parts List

1.8 CERTIFICATES AND APPROVALS

 With U-Stamp at extra charge

 Classification societies and other approvals on request

1.9 COMPATIBILITY WITH HYDRAULIC FLUIDS ISO 2943

 Hydraulic oils H to HLPD DIN 51524

 Lubrication oils DIN 51517, API, ACEA, DIN 51515, ISO 6743

 Compressor oils DIN 51506

 Biodegradable operating fluids VDMA 24568 HETG, HEES, HEPG

 Fire-resistant fluids HFA, HFB, HFC and HFD

 Operating fluids with high water content (>50% water content) and CLP oils on request

1.10 IMPORTANT INFORMATION

 Filter housings must be earthed.

 When using electrical clogging indicators, the electrical power supply to the system must be switched off before removing the clogging indicator connector.

 Filters must be flexibly mounted and not fixed rigidly to the floor or used as a pipe support.

1.3 FILTER SPECIFICATIONS

Nominal pressure 16 bar (at 150 lbs)

25 bar (at 300 lbs)

40 bar (at 300 lbs)

Temperature range -10 °C to +100 °C

Material of filter housing and cover Forged version:

SA-266 Gr.4/1.0565: 112, 122, 232, 242, 332,

502, 542

SA-182 F316L/1.4404: 113, 123, 233, 243, 333,

503, 543

Cast version:

SA-216 WCB/1.0619: 882, 1402, 2702

SA-351 CF8M/1.4408: 883, 1403, 2703

Symbol for lubrication systems

AFLS 112/

113 AFLS

122/

123

AFLS 242/

243 AFLS

332/

333 AFLS

502/

503 AFLS

542/

543 AFLS

882/

883 AFLS 1402/

1403 AFLS 2702/

2703 AFLS

232/

233

AFLS ON/PO 882 E 4 10 W 1.X /-Z-300 Filter type

AFLS

Filter material of element ON/PO Optimicron^® Power Size

Carbon steel (1.0565/SA-266 Gr.4): 112, 122, 232, 242, 332, 502, 542 Stainless steel (1.4404/SA-182 F316L): 113, 123, 233, 243, 333, 503, 543 Cast steel CS (1.0619/SA-216 WCB): 882, 1402, 2702

Cast stainless steel (1.4408/SA-351 CF8M): 883, 1403, 2703 Operating pressure

Pressure range Filter size

Forged Cast

112/

113 122/

123 232/

233 242/

243 332/

333 502/

503 542/

543 882/

883 1402/

1403 2702/

2703

C 150 lbs; 16 bar          

D 300 lbs; 25 bar         

E 300 lbs; 40 bar         

Preferred models Other pressure ranges on request!

Type and size of connection Type Connection

to ASME B16.5 Filter size

Forged Cast

112/

113 122/

123 232/

233 242/

243 332/

333 502/

503 542/

543 882/

883 1402/

1403 2702/

2703

1 1"  

2 1½"  

3 2"   

4 3" 

5 4" 

7 6" 

Preferred models Other connections on request!

Filtration rating in µm ON/PO: 10

Type of clogging indicator

W without port, no clogging indicator Type code

1

Modification number

X the latest version is always supplied Supplementary details

Z Manufacturer's Test Certificate M to DIN 55350 Part 18 Acceptance test certificate 3.1 to EN 10204 (material certificate) 300 Indicates flange pressure range (150 lbs, 300 lbs)

Further optional supplementary details

SBx filling line in compression fitting with orifice size (SB2 = orifice 2 mm) SS steel parts of element in stainless steel

V FPM seals, filters suitable for biodegradable oils and phosphate ester fluid (HFD-R) ZU U-Stamp (approval to ASME Sec. VIII, Div. 1)

2. MODEL CODE (also order example)

2.1 COMPLETE FILTER

0880 A 010 ON/PO Size

0110, 0120, 0230, 0240, 0330, 0500, 0540, 0880, 1400, 2700 Type

A API version Filtration rating in µm ON/PO: 010

Filter material of element ON/PO Optimicron^® Power Supplementary details

SS Steel parts of element in stainless steel 2.2 REPLACEMENT ELEMENT

2.3 CLOGGING INDICATOR (OPTIONAL) VM 2 D . X /-L24

Type

VM Differential pressure measurement Pressure setting

2 standard 2 bar, others on request Type

Y plastic blanking plug in indicator port A steel blanking plug in indicator port B visual

C electrical D visual/electrical Modification number

X the latest version is always supplied Supplementary details

L... light with appropriate voltage (24V, 48V, 110V, 220V) LED 2 light-emitting diodes up to 24 Volt

V FPM seals

2.4 QUICK SELECTION

AFLS

Size Nominal size (preferred)

Flow rate [l/min]

Cast Forged

Qmax[l/min]

0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2

0 50 100 150 200 250

0 0.05

0.1 0.15 0.2 0.25 0.3

0 50 100 150 200 250 300

0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2

0 50 100 150 200 250

0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2

0 20 40 60 80 100 120 140

0 0.05

0.1 0.15 0.2 0.25

0 20 40 60 80 100 120 140 160 180

0 0.05

0.1 0.15 0.2 0.25 0.3

0 10 20 30 40 50 60 70 80 90

0 0.05

0.1 0.15 0.2 0.25 0.3

0 10 20 30 40 50 60

3. FILTER CALCULATION / SIZING

The total pressure drop of a filter at a certain flow rate Q is the sum of the housing ∆p and the element ∆p and is calculated as follows:

∆p_total = ∆p_housing + ∆p_element

∆p_housing = (see Point 3.1)

∆p_element = Q • SK* • viscosity 1000 30 (*see Point 3.2)

For ease of calculation, our Filter Sizing Program is available on request free of charge.

NEW: Sizing online at www.hydac.com 3.1 ∆p-Q HOUSING CURVES BASED

ON ISO 3968

The housing curves apply to mineral oil with a density of 0.86 kg/dm³ and a kinematic viscosity of 30 mm²/s.

In this case, the differential pressure changes proportionally to the density.

AFLS 112/113

∆p [bar]

Q [l/min]

AFLS 122/123

∆p [bar]

Q [l/min]

AFLS 232/233

∆p [bar]

Q [l/min]

AFLS 242/243

∆p [bar]

Q [l/min]

AFLS 332/333

∆p [bar]

Q [l/min]

AFLS 502/503

∆p [bar]

Q [l/min]

AFLS 542/543

∆p [bar]

Q [l/min]

0 0.01 0.02 0.03 0.04 0.05 0.06

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 0

0.02 0.04 0.06 0.08 0.1 0.12 0.14

0 200 400 600 800 1000 1200 1400 1600

0 0.02 0.04 0.06 0.08 0.1 0.12 0.14

0 100 200 300 400 500 600 700 800 900

AFLS 882/883

∆p [bar]

Q [l/min]

AFLS 1402/1403

∆p [bar]

Q [l/min]

AFLS 2702/2703

∆p [bar]

Q [l/min]

3.2 GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS

The gradient coefficients in mbar/(l/min) apply to mineral oils with a kinematic viscosity of 30 mm²/s. The pressure drop changes proportionally to the change in viscosity.

AFLS ON/PO

10 µm

112/113 3.08

122/123 1.37

232/233 0.68

242/243 1.12

332/333 0.69

502/503 0.45

542/543 0.33

882/883 0.14

1402/1403 0.09

2702/2703 0.07

4. DIMENSIONS

AFLS 112-543 (FORGED)

torque value for cover plate screws M1 vent

G3/4

inlet

outlet

drain on clean side G 3/4

flange connection for vent 3/4" 300lbs.

flange connection for drain contaminated side 3/4" 300lbs.

AFLS Connection to

ASME B16.5 b1 b2 b3 b4 b5 b6 b7 b8 b9 d1 d2 h1 h2 h3 h4 h5 h6 h7 t1 M1

[Nm] Weight incl.

element [kg]

Volume of pressure chamber Nominal [l]

size Pressure range Form 112/113 1" 150 lbs.

raised face

100 90 50 25 80 120 19 80 81 4 x M12 Ø110

503 485 255 155 292 133 180 8 80/60 28 0.60

300 lbs. 4 x M16 Ø125

122/123 1" 150 lbs.

100 88 52 25 80 120 17 80 83 4 x M12 Ø110

516 498 255 155 284 154 195 8 80/60 28.5 0.75

300 lbs. 4 x M16 Ø125

232/233 1 1/2" 150 lbs.

140 131 64 30 80 120 45 80 55 4 x M12 Ø135

579 558 273 220 323 170 205 8 190/150 58.5 2.00

300 lbs. 4 x M20 Ø155

AFLS 882 - 2703 (CAST)

torque value for cover plate screws M1 vent G1/2

inlet

outlet flange connection for drain

clean side 3/4" 300lbs and pipe thread G 3/4 flange connection for vent 3/4" 300lbs and

pipe thread G 3/4

flange connection for drain contaminated side 3/4" 300lbs and pipe thread G 3/4

AFLS Connection to

ASME B16.5 b1 b2 b3 b4 b5 d1 d2 h1 h2 h3 h4 h5 h6 h7 h8 M1

[Nm] Weight incl.

element [kg]

Volume of pressure chamber Nominal [l]

size Pressure range Form

882/883 3" 300 lbs. flat face 235 193 119 36 27 8 x Ø23 Ø168.3 908 844 285 330 515 241 127 411 110 81 16

NOTES