CS Pipe Fab & Erect costs..xls

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(1)

St-st & Cs field erect

Stainless 304L & 316 15 Units Total 20 Units Total 25 Units Total 40 Units Total 50 Units Total 80 Units Total 100 Units Total Stainless Steel Erection Hours

Wall thickness 1.5m/m 1.5m/m 1.5m/m 1.5m/m 2m/m 2m/m 2m/m

Field handling pipework.. 0.39 0 0.49 0 0.52 20 10.4 0.59 80 47.2 0.66 281 185 0.72 400 288 0.79 600 474

Handle & erect fab spool pieces. 0.79 0 0.82 0 0.92 11 10.1 0.94 48 45.1 0.98 200 196 1.12 359 402 1.21 352 425.9

Pipe cutting 0.16 0 0.16 0 0.18 4 0.72 0.22 10 2.2 0.26 48 12.5 0.34 75 25.5 0.38 95 36.1

Pipe bevelling 0.12 0 0.12 0 0.14 0 0.18 0 0.2 0 0.26 0 0.32 0

Tack & buttweld 0.62 0 0.65 0 0.73 4 2.92 0.85 12 10.2 1.2 48 57.6 1.52 60 91.2 1.78 70 124.6

Slip on flanges & weld 0.73 0 0.74 0 0.84 0 1.15 0 1.36 0 2.05 0 2.57 0

Socket weld 0.75 0 0.75 0 0.82 0 1.02 0 1.15 0 1.6 0 0 0

O'lets 2.16 0 2.46 0 3.06 0 4.14 0 5.76 0 7.8 0 9.96 0

Install vents or drains 0 0 0 0 0 0 0

Bending 1 x 90deg 0 0 0 0 0 0 0 Hydrotesting 0 0 1 4 4 1 12 12 1 50 50 1 83 83 1 120 120 Supports 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Total manhours. 0 0 28.2 117 502 890 1181 1536.2

Pipe size 150 Units Total 200 Units Total 250 Units Total 300 Units Total 350 Units Total 400 Units Total 450 Units Total

Wall thickness 2m/m 2m/m 2m/m 2m/m 2.5m/m 3m/m 3m/m

Handling & erect straight run pipe. 0.89 400 356 1.05 200 210 1.31 30 39.3 1.57 100 157 1.8 30 54 2.13 80 170 2.46 0

Handle & erect fab spool pieces. 1.31 307 402 1.64 109 179 2.03 16 32.5 2.36 36 85 2.69 9 24.2 2.95 34 100 3.61 0

Pipe cutting 0.92 70 64.4 1.08 30 32.4 1.2 4 4.8 1.76 13 22.9 2 3 6 3.1 11 34.1 4 0

Pipe bevelling 0.68 30 20.4 0.88 15 13.2 1.04 2 2.08 1.4 6 8.4 1.7 1 1.7 2.4 5 12 3.2 0

Tack & buttweld 3.1 70 217 3.75 30 113 4.56 4 18.2 5 13 65 5.86 3 17.6 6.8 11 74.8 8.7 0

Slip on flanges & weld 3.65 0 5.17 0 6.45 0 7.56 0 8.85 0 9.36 0 10.02 0

O'lets 12.72 0 13.56 0 0 0 0 0 0 Hydrotesting 1 100 100 50 0 1 10 10 1 36 36 1 10 10 1 40 40 0 Supports 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Total manhours. 1160 546.86 106.9 374.2 113.49 431.6 0 2733.06

(2)

St-st & Cs field erect

Pipe size 500 Units Total 600 Units Total 700 Units Total 900 Units Total 1200 Units Total 1500 Units Total 1700 Units Total

Wall thickness 5m/m 5m/m 5m/m 6m/m 6m/m 6m/m 6m/m

Handling & erect straight run pipe. 2.79 0 3.28 6 19.7 3.65 100 365 0 0 0 0

Handle & erect fab spool pieces. 4.13 0 4.76 5 23.8 5.2 61 317 0 0 0 0

Pipe cutting 5.6 0 7.6 2 15.2 8.3 16 133 0 0 0 0

Pipe bevelling 4.4 0 6 1 6 7.4 10 74 0 0 0 0

Tack & buttweld 11.3 0 12.5 2 25 13.8 16 221 0 0 0 0

Slip on flanges & weld 0 0 0 0 0 0 0

Hydrotesting 0 1 12 12 1 100 100

Supports 0 0 0 0 0 0 0

Total manhours. 0 101.68 1209.8 0 0 0 0

1311.48

Carbon Steel 15 Units Total 20 Units Total 25 Units Total 40 Units Total 50 Units Total 80 Units Total 100 Units Total

Field Erection

Handling & erect straight run 0.52 0 0.55 0 0.59 0 0.62 0 0.65 20 13 0.75 70 52.5 0.82 60 49.2

Handling & erect fab spools sch 10-60. 0.6 0 0.7 0 0.73 0 0.81 0 0.88 11 9.68 1.02 41 41.8 1.05 39 40.95

Handling & erect fab spools sch 80-100. 0.75 0 0.8 0 0.85 0 0.93 0 1.02 0 1.26 0 1.33 0

Handling & erect fab spools sch 120-160. 0.85 0 0.9 0 1 0 1.12 0 1.26 0 1.56 0 1.6 0

Make on screw fittings & valves. 0.1 0 0.1 0 0.2 0 0.3 0 0.3 0 0.4 0 0.5 0

Field handling valves & install. < 600# 0.2 0 0.2 0 0.3 0 0.4 0 0.5 0 1.2 0 1.75 0

Field erection bolt ups < 600# 0.7 0 0.7 0 0.7 0 0.7 0 0.7 0 0.8 0 1.2 0

Attaching flanges screw type. 1.2 0 1.2 0 1.2 0 1.2 0 1.2 0 1.4 0 1.7 0

Attaching flanges slip on type. 0.9 0 0.9 0 0.9 0 1 0 1.3 0 1.8 0 2.4 0

Attaching flanges weld neck. 1.5 0 1.5 0 1.5 0 1.5 0 1.5 0 2.5 0 3.2 0

Man B/W Tig root run sched 40 pipe. 0.7 0 0.98 0 1.09 0 1.36 0 1.47 4 5.88 2.25 16 36 2.86 13 37.18

Man B/W Tig root run sched 80 pipe. 0.9 0 1.1 0 1.33 0 1.71 0 1.87 0 2.83 0 3.66 0

Man B/W Tig root run sched 160 pipe. 1.2 0 1.6 0 1.83 0 2.37 0 2.76 0 4.04 0 4.88 0

Man B/W Tig root run sched 160 pipe. 0 0 0 0 0 0 5.3 0

Man B/W Tig root run sched 160 pipe. 0 0 0 0 0 0 10 0

Olet type welds. 1.5 0 1.8 0 2.1 0 2.9 0 3.9 0 5.3 0 7 0

Mark cut & bevel < 80. 0.1 0 0.1 0 0.17 0 0.17 0 0.21 4 0.84 0.27 12 3.24 0.4 8 3.2

Threading pipe including cut. 0.23 0 0.23 0 0.23 0 0.26 0 0.3 0 0.39 0 0.42 0

Bending 1.4 0 1.5 0 1.6 0 2 0 2.3 0 3.1 0 4.4 0

Pressure test 10% of piping manhours. 1 0 1 0 1 0 1 0 1 4 4 1 12 12 1 12 12

0 0 0 0 0 0

Total manhours. 0 0 0 0 33.4 146 142.5

(3)

St-st & Cs field erect

Pipe size 150 Units Total 200 Units Total 250 Units Total 300 Units Total 350 Units Total 400 Units Total 450 Units Total

Handling & erect straight run pipe. 0.91 100 91 1.11 40 44.4 1.41 0 1.7 20 34 2.09 30 62.7 2.46 12 29.5 2.88 0

Handling & erect fab spools sch 10-60. 1.16 58 67.3 1.33 37 49.2 1.7 0 1.74 12 20.9 1.93 18 34.7 2.61 3 7.83 3.05 0

Handling & erect fab spools sch 80-100. 1.58 0 1.79 0 2.21 0 2.28 0 2.78 0 3.18 0 3.75 0

Handling & erect fab spools sch 120-160. 1.96 0 2.16 0 3 0 3.15 0 3.56 0 4.15 0 4.76 0

Field handling valves & install. < 600# 2.31 0 2.94 0 3.1 0 3.6 0 3.85 0 4.55 0 5.2 0

Bolt ups < 300# 1.5 0 2.1 0 2.7 0 3.4 0 3.8 0 4.4 0 4.8 0

Attaching flanges slip on type. 3.6 0 5.1 0 7.56 0 9.24 0 10.8 0 12.6 0 14.64 0

Attaching flanges weld neck. 4.2 0 5.4 0 6.7 0 7.3 0 8.8 0 9.6 0 12 0

Man B/W Tig root run sched 40 pipe. 3.6 22 79.2 4.59 11 50.5 5.45 0 6.62 5 33.1 7.56 7 52.9 8.6 2 17.2 10.05 0

Man B/W Tig root run sched 80 pipe. 4.8 0 6.15 0 7.48 0 9.24 0 10.6 0 11.97 0 13.94 0

Man B/W Tig root run >> sched 160 pipe.11 0 0 0 45.5 0 0 52 0 0

Mark cut & bevel < 80. 0.55 12 6.6 0.82 6 4.92 1.1 0 1.4 2 2.8 1.6 3 4.8 2 1 2 2.5 0

Pressure test 10% of piping manhours. 1 24 24 1 14 14 1 0 1 9 9 1 15 15 1 6 6 1 0

Install supports at approx 4mtr centres. 4 0 4.5 0 5.3 0 6 0 6.5 0 7 0 7.5 0

0 0 0 0 0 0 0

Total manhours. 268 163 0 99.8 170 62.6 0

763.6 Pipe size 500 Units Total 600 Units Total 750 Units Total 800 Units Total 950 Units Total 1400 Units Total 1500 Units Total

Handling & erect straight run pipe. 3.37 0 3.77 40 151 0 0 0 0 0

Handling & erect fab spools sch 10-60. 3.68 0 4.76 13 61.9 0 0 0 0 0

Handling & erect fab spools sch 80-100.4.42 0 5.16 0 0 0 0 0 0

Handling & erect fab spools sch 120-160.5.23 0 6 0 0 7.2 0 7.6 0 0 0

Handling & erect fab spools sch >160. 0 0 0 0 0 0 0

Field handling valves & install. < 600# 5.67 0 6.3 0 0 7.5 0 0 15.7 0 0

Bolt ups < 300# 5.5 0 6.6 0 0 0 0 0 0

Attaching flanges slip on type. 14.6 0 18.3 0 0 0 0 0 0

Attaching flanges weld neck. 13.3 0 17.6 0 0 0 0 0 0

Man B/W Tig root run sched 40 pipe. 11 0 12.5 6 74.9 0 0 0 0 0

Man B/W Tig root run sched 80 pipe. 15.5 0 17.9 0 0 0 0 0 0

Mark cut & bevel < 80. 2.9 0 3.3 4 13.2 0 3.7 0 4 0 0 0

Pressure test 10% of piping manhours. 1 0 1 21 21 0 0 0 0 0

Install supports at approx 4mtr centres. 9 0 10 0 0 16 0 16 0 0 0

Total manhours. 0 322 0 0 0 0 0

321.8

(4)

Cabon St- shop fab S 40,80.30.

Carbon steel sch-40 15 Units Total 20 Units Total 25 Units Total 40 Units Total 50 Units Total 80 Units Total 100 Units Total Workshop Spooling

Wall thickness 2.77 2.87 3.38 3.68 3.91 5.49 6.02

Shop handling pipe for fabrication. 0.1 0 0.1 0 0.1 0 0.012 0 0.13 0 0.26 0 0.35 0

Mark & Cut 0 0 0 0.065 0 0.1 0 0.13 0 0.175 0

Pipe bevelling 0 0 0 0.04 0 0.046 0 0.053 0 0.0693 0

Tack & buttweld 0.85 0 0.85 0 0.85 0 0.9 0 1.1 6 6.6 1.44 16 23 1.78 16 28.48

Slip on flanges & weld 0.6 0 0.6 0 0.75 0 0.8 0 1.12 0 1.48 0 1.87 0

90 deg nozzle ( un reinforced ) 0 0 0 0 0 0 0 0 2.48 0 3.26 0 3.77 0

90 deg nozzle ( reinforced ) 0 0 0 0 0 0 0 0 6.41 0 7.36 0 8.15 0

45 deg nozzle ( un reinforced ) 0 0 0 0 0 0 0 0 3.38 0 4.2 0 4.95 0

45 deg nozzle ( reinforced ) 0 0 0 0 6.6 0 8.36 0 10.2 0

Socket weld 0.56 0 0.56 0 0.6 0 0.7 0 0.75 0 1.48 0 0

O'lets 1.45 0 1.79 0 2.02 0 2.79 0 3.81 0 5.73 0 7.27 0

Install vents or drains 3.5 0 3.6 0 3.73 0 0 0 0 0

Bending 1 x 90deg 1.9 0 1.9 0 1.9 0 2.38 0 2.73 0 3.84 0 5.65 0

Thread pipe including cut. 0.23 0 0.23 0 0.23 0 0.23 0 0.23 0 0.35 0 0.52 0

Total manhours. 0 0 0 0 6.6 23.04 28.48

58.12

Carbon steel sch-40 150 Units Total 200 Units Total 250 Units Total 300 Units Total 350 Units Total 400 Units Total 450 Units Total

Wall thickness 7.11 8.18 9.27 Std-Wt 9.53 9.53 9.53 9.5

Shop handling pipe for fabrication. 0.4 100 40 0.46 0 0.67 0 0.83 0 0.88 0 1.01 0 1.13 0

Mark & Cut 0.312 15 4.68 0.416 0 0.52 0 0.624 0 0.728 0 0.832 0 0.936 0

Pipe bevelling 0.15 12 1.8 0.185 0 0.277 0 0.323 0 0.37 0 0.41 0 0.461 1

Tack & buttweld 2.55 26 66.3 3.09 12 37.08 3.23 0 4.64 5 23.2 4.68 8 37.44 5.2 3 15.6 6.1 0

Slip on flanges & weld 2.68 5 13.4 3.24 0 3.81 0 5.08 0 5.2 0 5.9 0 6.88 0

90 deg nozzle ( un reinforced ) 4.86 2 9.72 5.99 0 7.4 0 8.8 0 9.79 0 11.36 0 14.59 0

90 deg nozzle ( reinforced ) 9.48 0 11.85 0 14.5 0 16.25 0 18.7 0 22.96 0 0

45 deg nozzle ( un reinforced ) 6.05 0 7.59 0 8.91 0 10.25 0 12.66 0 15.68 0 0

45 deg nozzle ( reinforced ) 11.74 0 14.35 0 15.79 0 19.37 0 0 0 0

O'lets 8.82 1 8.82 9.78 0 13.8 0 21.08 0 0 0 0

Total manhours. 144.7 37.08 0 23.2 37.44 15.6 1

(5)

Cabon St- shop fab S 40,80.30.

Carbon steel sch-40 500 Units Total 600 Units Total 700 Units Total 750 Units Total 900 Units Total 1050 Units Total 1700 Units Total

Wall thickness 9.53 9.5 9.5 9.5 9.5

Shop handling pipe for fabrication. 1.2 0 1.35 0 1.58 0 1.67 0 2 0 2.4 0 0

Mark & Cut 1.04 0 1.248 0 1.5 0 1.547 0 1.85 0 2.16 0 0

Pipe bevelling 0.512 0 0.615 0 0.72 0 0.769 0 0.922 0 1.077 0 0

Tack & buttweld 6.8 0 8 8 64 9.2 0 10 0 12 14

Slip on flanges & weld 7.87 0 8.84 0 10.2 0 11 0 13 15

90 deg nozzle ( un reinforced ) 16.35 0 20.84 0 29 0 30.5 0 37.5 44

90 deg nozzle ( reinforced ) 0 0 0 0

45 deg nozzle ( un reinforced ) 0 0 0 0

45 deg nozzle ( reinforced ) 0 0 0 0

Total manhours. 0 64 0 0 0 0 0

64

302

Carbon steel sch-80 15 Units Total 20 Units Total 25 Units Total 40 Units Total 50 Units Total 80 Units Total 100 Units Total Workshop Spooling

Wall thickness 3.73 3.91 4.55 5.08 5.54 7.62 8.56

Shop handling pipe for fabrication. 0.1 0 0.1 0 0.14 0 0.16 0 0.18 0 0.34 0 0.35 0

Mark & Cut 0 0 0.075 0 0.095 0 0.105 0 0.1365 0 0.1838 0

Pipe bevelling 0 0 0.033 0 0.042 0 0.048 0 0.0556 0 0.0728 0

Tack & buttweld 0.7 0 0.75 0 0.8 0 0.95 0 1 0 1.59 0 1.99 0

Slip on flanges & weld 0.75 0 0.8 0 0.85 0 1 0 1.1 0 1.62 0 2.05 0

90 deg nozzle ( un reinforced ) 0 0 0 0 0 0 0 0 3.92 0 4.95 0 5.61 0

90 deg nozzle ( reinforced ) 0 0 0 0 0 0 0 0 7.45 0 9.81 0 10.75 0

45 deg nozzle ( un reinforced ) 0 0 0 0 0 0 0 0 4.29 0 5.45 0 6.49 0

45 deg nozzle ( reinforced ) 0 0 0 0 9.32 0 11.69 0 13.79 0

Socket weld 0.56 0 0.56 0 0.6 0 0.7 0 0.75 0 1.48 0 0

O'lets 2.18 0 2.68 0 3.02 0 4.19 0 5.71 0 8.59 0 10.9 0

Install vents or drains 3.5 0 3.6 0 3.73 0 0 0 0 0

Bending 1 x 90deg 1.9 0 1.9 0 1.9 0 2.38 0 2.73 0 3.84 0 5.65 0

Thread pipe including cut. 0.23 0 0.23 0 0.23 0 0.23 0 0.23 0 0.35 0 0.52 0

(6)

Cabon St- shop fab S 40,80.30.

Carbon steel sch-80 150 Units Total 200 Units Total 250 Units Total 300 Units Total 350 Units Total 400 Units Total 450 Units Total

Wall thickness 10.97 12.7 15.09 17.48 19.05 21.44 23.83

Shop handling pipe for fabrication. 0.55 0 0.61 0 0.94 0 1.02 0 1.13 0 1.35 0 1.52 0

Mark & Cut 0.328 0 0.4368 0 0.546 0 0.6552 0 0.764 0 0.8736 0 0.9828 0

Pipe bevelling 0.158 0 0.1943 0 0.291 0 0.3392 0 0.389 0 0.431 0 0.4841 0

Tack & buttweld 2.85 0 3.52 0 4.75 0 6.27 0 7.62 0 8.96 0 10.94 0

Slip on flanges & weld 3.14 0 3.8 0 4.9 0 6.1 0 7.4 0 9.05 0 10.5 0

90 deg nozzle ( un reinforced ) 7.54 0 8.64 0 9.37 0 10.92 0 13.49 0 15.68 0 18.2 0

90 deg nozzle ( reinforced ) 12.75 0 17.15 0 19.25 0 21.9 0 25.5 0 29.5 0 0

45 deg nozzle ( un reinforced ) 7.26 0 10.4 0 12.65 0 14.55 0 16.96 0 19.77 0 0

45 deg nozzle ( reinforced ) 14.89 0 21.86 0 25.9 0 29.87 0 34.8 0 40.24 0 0

O'lets 13.22 0 14.67 0 23.46 0 35.84 0 0 0 0

Total manhours. 0 0 0 0 0 0 0

Carbon steel sch-80 500 Units Total 600 Units Total 700 Units Total 750 Units Total 900 Units Total 1050 Units Total 1700 Units Total

Wall thickness 26.19 30.96 S 30 15.88 15.88 16 12.7

Shop handling pipe for fabrication. 1.65 0 1.84 0 0 0 0 0 0

Mark & Cut 1.092 0 1.31 0 0 0 0 0 0

Pipe bevelling 0.538 0 0.646 0 0 0 0 0 0

Tack & buttweld 12.3 0 17.73 0 0 0

Slip on flanges & weld 11.9 0 15 0 0 0

90 deg nozzle ( un reinforced ) 21.81 0 27.8 0 0 0

90 deg nozzle ( reinforced ) 0 0 0 0

45 deg nozzle ( un reinforced ) 0 0 0 0

45 deg nozzle ( reinforced ) 0 0 0 0

Figure

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