P a g e 1 | 14
PRE- FEASIBILITY REPORT For
STONE QUARRY PROJECT Of
BHISANI STONE QUARRY
SHRI. RAKESH KANHAIYALAL PRAJAPATI SERVEY NO. 166 (Part)
At
VILLAGE: BHISANI, TAL: YAVATMAL DISTRICT: YAVATMAL
PREPARED BY
JV ANALYTICAL SERVICES
PUNE
P a g e 2 | 14 Contents
1.0 INTRODUCTION ... 3
1.1 SALIENT FEATURES ... 3
1.2 ABOUT THE PROJECT ... 4
1.3 STONE QUARRY ... 5
2.1 BRIEF DESCRIPTION OF THE NATURE OF PROJECT ... 6
2.2 NEED OF THE PROJECT ... 6
2.3 DEMAND SUPPLY GAP ... 6
2.4DOMESTIC MARKET ... 7
2.5EMPLOYMENT GENERATION ... 7
3.0 GEOLOGY ... 7
3.1 TOPOGRAPHY: ... 7
3.2 REGIONAL GEOLOGY: ... 7
3.3THE GEOLOGICAL RESERVES ... 7
4.0 TYPE OF STONE TO BE QUARRIED AND PROCESSED : ... 7
4.1 USAGE OF QUARRIED AND PROCESSED MATERIAL:... 8
4.2 MINING METHOD ... 8
4.3 PLANT AND MACHINERY ... 9
4.4 AVAILABILITY OF WATER ... 9
4.5 BLASTING ... 9
4.6 SAFETY... 10
4.7 GROUND WATER ... 10
4.8 WATER DEMAND ... 10
4.9 LAND USE PATTERN ... 11
4.10 PHYSICAL INFRASTRUCTURE ... 11
4.11 REHABILITATION AND RESETTLEMENT PLAN ... 11
5.0 ENVIRONMENT MANAGEMENT PLAN... 11
5.1AIR POLLUTION CONTROL ... 11
5.2 WATER POLLUTION CONTROL ... 12
5.3 NOISE POLLUTION CONTROL ... 12
5.4 GREEN BELT ... 13
5.5 LAND RECLAMATION ... 13
6.0 PROJECT COST ... 14
6.1 PRODUCTION COST ... 14
7.0 CONCLUSION ... 14
P a g e 3 | 14 1.0 INTRODUCTION
Shri Rakesh Kanhaiyalal Prajapati proposed Stone Quarry at village Bhisani, Tal:
Yavatmal Dist: Yavatmal over an area 3.68 Ha. This minor mineral mining project requires environmental clearance from department of Environment, Government of Maharashtra as per direction of Supreme Court of India.
1.1 SALIENT FEATURES
Sr. No. Information Details
1 Project name Shri Rakesh Kanhaiyalal Prajapati
village Bhisani, Tal: Yavatmal Dist:
Yavatmal
2 Name of Project proponent Shri Rakesh Kanhaiyalal Prajapati
3 Location village Bhisani, Tal: Yavatmal Dist:
Yavatmal
4 Area 3.68 Ha
5 Geo codes 20°25'55.38"N 78° 5'38.09"E
20°25'53.57"N 78° 5'43.03"E 20°25'46.57"N 78° 5'39.62"E 20°25'48.37"N 78° 5'34.77"E
6 AMSL 423 m
7 Topography Plane
8 Name of mineral Mined Basalt Stone
9 Production capacity 56,250 TPA
10 Drilling and blasting At very small scale and Electrical Control Blasting for loosening rock will be done
11 Land Use Private land ( non forest)
12 Water Requirement and Source 10.235 M3/day and tanker supply
13 Solid waste No solid waste is generated as there is no top soil
14 Manpower 15 no
15 Type of land Rocky, Barren, Non agricultural land.
P a g e 4 | 14 LOCATION MAP
GOOGLE IMAGE
P a g e 5 | 14 1.2 ABOUT THE PROJECT
According to Indian Bureau of Mines (IBM), India is one of the top ten nations in reservation of minerals and resources. Its produces more than 80 different mineral commodities and It’s largely reserves of barite, bauxite, chromite’s, coal, iron ore and manganese ore. In 2007 mining contribute the 4.4% growth of India economic.
In Maharashtra the stone quarry is an important mining business. The growing population and globalization are increasing the demand of constrictions. There are high demands of stone in bigger constriction like building towers, roads and railways tracks.
Under the policy of mining in India the ‘Stone’ is categorized as ‘Minor Mineral’. The locations of Stone Quarrying and Crushing are permitted at far distance from the human habitation. But usually stone quarry activities are seen mushrooming around the Mega cities where in the Real Estate construction / developmental activities goes on at large scale.
1.3 STONE QUARRY
A quarry is a type of open-pit mine from which rock or minerals are extracted. Quarries are generally used for extracting building materials, such as dimension stone, construction aggregate, riprap, sand, and gravel. Stone quarries come in different shapes and sizes. Some, like the gravel pits are relatively easy to reclaim. Many disused quarries, once they have been made safe, are used for leisure areas such as camp sites or motor vehicle racing tracks but the reclamation of others is more difficult.
The project is to carry out stone mining from the non agriculture land. The land is non forest land. The land is owned by Shri Rakesh Kanhaiyalal Prajapati The land is not suitable for cultivation. Hence the owner decided to take out stone and generate income for livelihood.
Location
Name of the Village : Bhisani Gut No. 166
Taluka : Yavatmal Dist: Yavatmal
Mining Lease area: 3.68 Ha
The lease area has following Geocodes
Sr. No. Latitude Longitude
1 20°25'55.38"N 78° 5'38.09"E
2 20°25'53.57"N 78° 5'43.03"E
3 20°25'46.57"N 78° 5'39.62"E
4 20°25'48.37"N 78° 5'34.77"E
Capacity of Production: 56,250 TPA
The site is located 4.35 Km aerial distance from nearest village Bhisani. The nearest railway station is at Yavatmal railway station which is 5.39 Km away from site. SH 237 is 4.99 km and NH 204 is 5.80 Km away from project site. from project site. The land is non forest.
P a g e 6 | 14 SITE PHOTOGRAPHS
2.1 BRIEF DESCRIPTION OF THE NATURE OF PROJECT
The project is for excavation of stone from non agriculture land. The project is now categorized as B2 category in EIA notification as per the MoEF guidelines. Therefore requires environmental clearance from the Maharashtra State. The project is proposed by Shri Rakesh Kanhaiyalal Prajapati Project proponent has requested authorities to issue mining lease. The mining lease area is not reserved for Gayran, or other public use.
On this land electric poles are not seen.
2.2 NEED OF THE PROJECT
Stone although minor mineral play important role in the development of infrastructure like, Roads, Railways, Dams, Residential buildings, fly overs and so on. All these infrastructure project play vital role in the development of economy of the region and subsequently nation. Presently Indian railway is expanding rail network at Yavatmal District. The stone is one of the main requirement for them. Therefore it is necessary to excavate stone from non agriculture land. Besides there is continuous need for housing industry.
2.3 DEMAND SUPPLY GAP
For thousands of years man has used stone for building, whether it was for monuments, religious buildings or houses. Early on, when Britain was only sparsely populated, man’s use of stone and his primitive quarrying would have had little lasting impact on the
P a g e 7 | 14 environment. Gradually, as time went on, more stone was used in building. It was a good material with which to build castles, walls, churches and important buildings since it was strong and weather resistant. As the demand for stone grew, so did the demand for quarrying. There is now a great demand for stone. Creating one kilometre of road 10 metres wide could use well over 500 lorry loads of crushed stone. Because the stone used for this sort of construction work does not have to be extracted in a high quality block form.
2.4DOMESTIC MARKET
The regularly increasing construction work for highway, building, railway etc requires the quarry and increasing demand day by day. Keeping this in view the Basalt mining is proposed at Yavatmal.
2.5EMPLOYMENT GENERATION
There is direct and indirect employment generation for locals only. Almost 18 people will be directly employed and four times to this will get indirect employment.
3.0 GEOLOGY
Briefly describe the topography and general geology indicating rock types available, the chemical constituents of the rock/minerals including toxic elements if any at the mine site.
3.1 TOPOGRAPHY:
The proposed area is sloppy land and is located about 1.05 Km away from village Bhisani.
3.2 REGIONAL GEOLOGY:
The geology of the area is mainly composed of alluvial and soil cover belonging to sub- recent to recent period followed by deccan traps of cretaceous period followed by sedimentary rocks represented by sandstone, shaleand associated coal seams of gondawana super group of carboniferous period . These are underlain by Penganga beds composed of sedimentary rocks like limestone and dolomite.
3.3THE GEOLOGICAL RESERVES
The entire area of the lease is covered with Deccan Trap basalt. The rocks are exposed in the lease area and surrounding areas. The entire area is covered with basalt formation of upper Cretaceous to Lower Eocene age. The petro logical composition of the Deccan Basalts is singularly uniform. The most common rock is normal basalt, with mean specific gravity of 2.9. Basalt is exposed in the hill slopes. Surface plan and geology of the area is shown in Plate No. 3 & 4 Respectively. Geological cross section of the area is given in Plate No. 5
4.0 TYPE OF STONE TO BE QUARRIED AND PROCESSED :
Stone rock is quarried by open cast method. Then it is crushed and screened to produce an aggregate.
P a g e 8 | 14 4.1 USAGE OF QUARRIED AND PROCESSED MATERIAL:
The sectors involved in usage of the quarried and processed basalt as construction material are
a) Housing b) Road c) Railway
d) Seaports and Airports e) Industries
f) Other sectors
4.2 MINING METHOD
The stone is obtained from underground by a process of digging, blasting or cutting.
This process is known as quarrying and the pit or open excavation from which the stone is obtained is called a Quarry.
Based on the excavation method, quarries can be divided into two broad categories:
Vertical Quarries and Horizontal Quarries. In the digging process, when the stone in the form of raw material is obtained, the walls of the quarry are known as a Vertical Quarry, whilst stone gathered from the bed or floor is known as a Horizontal Quarry.
Mining of stone involves both machines and manual work. The drilling and channeling is done using hand chisels and hammers. Many quarries now have mining machinery, such as compressors, drilling machines for drilling and blasting, cranes for lifting big blocks, and dampers and trucks for transport. Once the stone is obtained it is further processed for the next stage of production. The typical processes after quarrying involve following four steps:
Dressing Cutting/sawing
Surface grinding and polishing and Edge-cutting-trimming
Once the all processes are complete, the stone is ready for dispatching to the end user in the form of slabs, tiles, blocks, cobbles, bricks etc.
Mining is carried by using drilling, Blasting, Transportation and Sorting activity. Mining machinery used for activity are Heavy mine machinery used for transportation and loading and Unloading of mineral.
The following are the important Mechanical / Manual processes employed at the quarry to obtain the stone:
OPENING
Cleaning of the upper soil
▼
EXPLOSION / BLASTING
This is normally done by licensed contractors to clear the quarry
▼
P a g e 9 | 14 SLICING OF BLOCKS / SLABS/ RANDOM /SLABS / RANDOM
These are thicker plates extracted mechanically with machines and/or hand tools such as chisels machines hammers etc
▼
HAND OR MACHINE PROCESS Depending upon the requirement
▼ LIFTING
Normally by mechanical crane
▼ SPLITTING
The following mining parameters are proposed for mining Type of Working – Opencast
Bench height – 6M Bench width – 6 M
Overall pit Slope – 37 0 max.
In the operation phase stone will be excavated by semi mechanized method and loaded directly into trucks/ trolleys to stone crusher from the mine site and sent to market.
4.3 PLANT AND MACHINERY Poclain
Dumper Tractor
Drilling Machine Trucks
Bore for Blasting
4.4 AVAILABILITY OF WATER
No permanent water course is passing through lease area.
4.5 BLASTING
1. Proper blasting whole geometry shall be designed.
2. Blast site shall be wetted before and after blasting operations are completed.
3. Only optimum quantity of permissible explosives shall be used so that the vibrations do not damage the structures/houses if the quarrying operations are close to human habitation.
4. Blasting shall be conducted only during favorable weather conditions and only during the day time and permissible hours.
5. The blasting operations shall be given publicity in the local area through Davandi and other available media so that local people become aware of the blasting activities being undertaken in the area.
6. The vibrations should be monitored periodically in consultation with the local Mining authorities.
P a g e 10 | 14 7. The storage of the explosives and its transfer to and from the quarry area shall
be strictly in accordance with the conditions listed in the permission granted by Explosives Department
As the mining operations are aimed to produce crushed Basalt it is necessary to adopt blasting. To carry out these blasting operations in a scientific manner company will implement advanced blasting procedures with skilled personnel with the use of ANFO and emulsion as explosives or slurry explosives, conventional blasting methods along with delay detonator will be used.
4.6 SAFETY
The following instructions will be followed while blasting is carried out 1. From blasting site area of 500 M will be marked as unsafe
2. Workers will be deployed with flags and whistle at 500M for giving warning 3. Workers will be wearing helmets
4. Sufficient delay will be kept during two blasts.
4.7 GROUND WATER
There are bore wells found in village like Bhisani Quality of Water
There will not be any impact on quality of water due to mining activity. There is no discharge of water or any other effluent from this mine and also no generation of any toxic or hazardous substance which may affect the quality of water in buffer zone of lease area. There will be no impact of mining on quality of water by the mining operation as no water from other source is getting mixed with rainwater.
4.8 WATER DEMAND
Sr. No Use Quantity cuM
1 Water Sprinkler 4.200
2 Plantation 5.635
3 Domestic 0.400
Total 10.235
P a g e 11 | 14 Energy/power requirement and source Electric supply is not available at the site and continuous supply of power is meet with own DG Sets.
Quantity of wastes to be generated
As there is no top soil solid waste generated.
4.9 LAND USE PATTERN Sr
.No
Area to be used for At the end of life of
mine in Ha 1 Utilized area for quarrying 3.109
2 Storage for Top soil -
3 Over burden Dump -
4 Mineral Storage -
5 Infrastrucure -
6 Roads -
7 Railways -
8 Green Belt 0.751
9 Mineral separation plant/ Crusher -
10 Township area -
11 others to specify -
Total 3.68 Ha
4.10 PHYSICAL INFRASTRUCTURE
The road facility is already available which shall be used. The power requirement is drawn from the nearest power station. The labor requirement is drawn from the nearby villages, which shall also be trained for the requirement in mines. Other requisite infrastructure as transport of mine labours is available by way of Jeep, matadors.
Medical facility will be made available for first aid at mine site. Other facilities like rest shelter, canteen Communication facility with mobile telephone service and land line is also available at the lease area.
4.11 REHABILITATION AND RESETTLEMENT PLAN
It is not applicable as owner of land himself is project proponent.
5.0 ENVIRONMENT MANAGEMENT PLAN 5.1AIR POLLUTION CONTROL
DRILLING :
1) Drilling machine shall be fitted with dust suppression, collection and disposal arrangement.
2) Deep wetting of drilling zones shall be done by water sprinkling before starting drilling. 3) During the drilling operations the efforts shall be made to reduce dust
P a g e 12 | 14 generation by taking appropriate measures
BLASTING
1. Proper blasting whole geometry shall be designed.
2. Blast site shall be wetted before and after blasting operations are completed.
3. Only optimum quantity of permissible explosives shall be used so that the vibrations do not damage the structures/houses if the quarrying operations are close to human habitation.
4. Blasting shall be conducted only during favorable weather conditions and only during the day time and permissible hours.
5. The blasting operations shall be given publicity in the local area through Davandi and other available media so that local people become aware of the blasting activities being undertaken in the area.
6. The vibrations should be monitored periodically in consultation with the local Mining authorities.
7. The storage of the explosives and its transfer to and from the quarry area shall be strictly in accordance with the conditions listed in the permission granted by Explosives Department
5.2 WATER POLLUTION CONTROL
Garland drains will be provided around the working pits to prevent entry of rain water inside pit. Selection of waste dumps site will be in non-mineralized zone of mining lease area. Water will be collected in the mines sump after deposition of silts in the catch drain. The drain will be de-silted regularly and maintained properly.
5.3 NOISE POLLUTION CONTROL
The latest machinery will be used in mining and due care will be taken to minimize Generation of noise. Scheduled and preventive maintenance of all machines will be carried out periodically to keep the original condition of the equipment so that noise generation from them can be reduced and controlled. This will help in reducing generation of noise during working of machines.
Drilling will be carried out with sharp drill bits to reduce generation of noise during drilling.
Controlled blasting with adequate charge per hole will be practiced to reduce generation of noise.
Plantation will be done on the sides of approach roads, around rest shelter and workshop area. The plantation work minimizes propagation of noise.
Earmuffs will be provided to all operators and employees working at higher noise zones.
Periodical monitoring of noise level of mining machines in the mining area will be done with the help of noise level meter.
Training at regular intervals for use of personal protective equipment like earplugs
& earmuffs will be imparted to all employees. All the operators will be provided with earplugs & earmuffs.
P a g e 13 | 14 5.4 GREEN BELT
33% Green belts surrounding the ML area and along the permanent roads shall be developed with tree species having broad leaves, with minimum of three rows, keeping 5x5 m interval. Spacing in between the tree saplings shall be used for development of under growth. Mostly local varieties of plants are proposed to be planted to improve the soil quality with humus and carbon.
Plantation program on the periphery of Mine lease
Sr. no. Name of the Tree Botanical Name Number of trees
1 Neem Azadicrta Indica 80
2 Jambul Syzygium cumini 45
3 Tamrind Tamarindus indica 65
4 Karanj Pongia Pinnata 55
5 Umber Ficus Recemosa 45
6 Pimpal Ficus relegiosa 50
7 Arjun Termanilia Arjuna 60
8 Amba Magnifera indica 100
9 Shiras Albizzia Lebbek 45
10 Subabul Leucaena leucocephala 45
11 Nilgiri Eucalyptus Spp 70
12 Gulmohar Caesalpinia pulcherrima 50
13 Kanher Nerium oleander 45
14 Palas Butea monospermas 65
15 Teak Tectona grandis 80
16 Khair Senegalia catechu 55
17 Jackfruit Artocarpus heterophyllus 52
18 Raktchandan Bauhinia purpurea 55
19 Bahava cassia fistula 65
Total 1127
5.5 LAND RECLAMATION
The total mining lease area is 3.68 Ha Of this only 3.109 Ha will used for excavation.
This excavated area will be used as water reservoir. The rest of the area will be converted to green belt with two row plantation. The post mining Land use of the area will improve the overall ground water regime and green cover in the area which create the positive impact on environment and enhance the aesthetic beauty.
P a g e 14 | 14 6.0 PROJECT COST
Plant and Machinery 45.0 lakh
Manpower 3.0 lakhs
Environment Management Cost 2.0 lakhs
Total 50.0 lakhs
6.1 PRODUCTION COST
This cost include cost of Boring, Machine and Manpower which is Rs. 400 / ton + Rs. 50 /ton royalty = Total – Rs. 450 per ton
Total Earning Per year
Total production per year –56250/-ton
Total revenue generated excluding royalty = Rs. 2.25 Crore Per year Total Revenue to government = Rs. 28,12,500 per year
Land tax/ surface rent, sales tax/ VAT; Income Tax etc will be in additional.
7.0 CONCLUSION
The surrounding inhabitants are mainly agricultural dependent. The frequent drought prone condition leads to migration of the people to other areas. Unemployment and Under employment are the main problems of the inhabitants. Opportunities for jobs in activities such as mining serve as a source of permanent livelihood. In order to access the mine approach roads are developed and/or maintained by the operating Company, which is also beneficial to the surrounding population. The village roads are usually strengthened for transportation of minerals. The mined out area is also becoming source of water for villagers as good quantity of water is stored.
Thus in the interest of mineral development and to improve the social conditions of the local habitants this project should be allowed after considering all the environmental aspects.
