START
DATA MATERIAL
1. DIMENSION
2. WEIGHT
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
REFERENCE
1.
RIGGING BOOK
2.
EQUIPMENT MANUAL
3.
ASME B30.5-2004 Mobil & Locomotive cranes
4.
ASME B30.6-2003 Derrick
5.
ASME B30.10-1999 Hook
6.
ASME B30.21-2005 manually lever operated hoist
7.
ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8.
ASME B30.26-2004 Rigging Hardware
9.
BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
NEED DUO CRANE
Yes
No
MONO CRANE
TAILING DESIGN
JOB SAFETY ANALISYS
Safe
Risk
FINISH
Final Inspection by
HaGun Engineering
Prepare Final Report for ApprovaL
Handover
No
Yes
RIGGING PLAN
ACTION
CONTROL
RIGGING PLAN
LIFTING FOR
POWER CONTROL CENTERS
SLING 13 METER
01. OBJECTIVE
Rigging Study of Lifting Power Control Centers.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No
Equipment
Qty
Capacities
Remark
01
Crawler Crane
1 unit
150 ton
New
02
Boom Length 48 meter
1 unit
New
03
Trailer
1 unit
80 ton
New
05. RIGGING TOOLS
No
Equipment
Qty
Capacities
01
Sling dia. 1.5" x 13 M
4 pcs
17 ton
02
Chain Block
2 pcs
10 ton
03
Shackle SWL
10 pcs
10 ton
04
Manila Rope 7/8"x10M
2 pcs
06. SAFETY REQUIREMENTS
No
Equipment
Qty
01
Safety Barricade Red White
77 mtr
02
Safety Cone
7 pcs
07. SAFETY FACTOR CALCULATION
No
Equipment
Qty
01
Weight of material
22.00 T
02
Crane Block
1.33 T
03
Wire Sling
0.15 T
04
Spreader Beam
0.60 T
05
Shackle
0.15 T
06
Total Weight
24.23 T
07
Crane Capacity
26.62 T
08
Safety Factor
1.1
SF =
26.62
24.23
= 1.1
Steel plates 1.5m x 6m x 20 mm thk for track
BOOM 48 METER
20000
R20000
CRANE LAY OUT
MOVING OBJECT FROM A TO B
A
FL+26400 FL+23700 FL+16000 FL+29400 FL+32000 R max 14000 mm BOOM 57 METER
CRANE LAY OUT
SLING
01. OBJECTIVE
Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Gasifier. 03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT
No Equipment Qty Capacities Remark 01 Crawler Crane 1 unit 150 ton New 02 Boom Length 57 meter 1 unit New 05. RIGGING TOOLS
No Equipment Qty Capacities 01 Sling dia. 1.5" x 8 M 4 pcs 17 ton 02 Chain Block 2 pcs 10 ton 03 Shackle SWL 8 pcs 10 ton 04 Manila Rope 7/8"x100M 2 pcs 06. SAFETY REQUIREMENTS
No Equipment Qty 01 Safety Barricade Red White 77 mtr 02 Safety Cone 7 pcs 07. SAFETY FACTOR CALCULATION
No Equipment Qty 01 Weight of material 40.00 T 02 Crane Block 1.33 T 03 Wire Sling 0.15 T 04 Spreader Beam 0.60 T 05 Shackle 0.15 T 06 Total Weight 42.23 T 07 Crane Capacity 49.50 T 08 Safety Factor 1.17
SF =
49.50
42.23
= 1.17
Steel plates 1.5m x 6m x 20 mm thk for trackSTART DATA MATERIAL
1. DIMENSION 2. WEIGHT
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist 7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes 12. AWS Dl4.1/D14.1M:2005 Specification for Welding of Industrial and Mill Cranes and Other Material Handling Equipment
NEED DUO CRANE Yes No
MONO CRANE
TAILING DESIGN
JOB SAFETY ANALISYS Safe Risk
FINISH Final Inspection by HaGun Engineering Prepare Final Report for ApprovaL
Handover No Yes RIGGING PLAN ACTION CONTROL R14000
LIFTING STUDY
OBJECT 40 TON
BY CRAWLER CRANE 150TON
OVER ELEVATION 32 METER
Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton Length of boom is 108 m.
Counter weight is 640 t.
Radius operational 30 m with capacity 613 t. Equipment to be lifted is 582 T. From analyze we find safety factor is 1,05. Tailing Crane:
Crawler Crane Terex Demag cc2400-1 Capacities 440 ton Length of boom is 118.1 ft.
Counter weight is 352.7klb + 88.2 klb ZB. Radius operational 23.0 ft with capacity 679.0. Equipment to be lifted is (582/2 = 291 ton) T. From analyze we find safety factor is 1,05.
01. OBJECTIVE
Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Vessel 590 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 1600 ton New
02 Boom Length 108 meter 1 unit New
05. RIGGING TOOLS
No Equipment Qty Capacities
01 Sling 4 pcs
02 Shackle SWL 8 pcs
04 Manila Rope 7/8"x100M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
07. SAFETY FACTOR CALCULATION
No Equipment Qty 01 Weight of material 590.00 T 02 Crane Block 2.6 T 03 Wire Sling 0.4 T 04 Spreader Beam 0.7 T 05 Shackle 0.4 T 06 Total Weight 594.1 T 07 Crane Capacity 613.0 T 08 Safety Factor 1.03
SF =
613.0
594.1
= 1.03
Steel plates 1.5m x 6m x 20 mm thk for track
R30000
Lifting study
Object 590ton by CC 1600ton
Tailing Design
Body of Silo L = 5.165 mtr
Top of Elevation 35867mm
07. SAFETY FACTOR CALCULATION
No Equipment Qty 01 Weight of material 7.5 T 02 Crane Block 1.7 T 03 Wire Sling 0.2 T 04 Shackle 0.1 T 05 Spreader Beam 0.2 05 Total Weight 9.7 T
06 Crane Capacity 21.4T in Operating Radius 14 meter
Boom 50 meter
07 Safety Factor 2.21
SF =
9.425
21.4
= 2.21
Maximum Allowable Wind Speed is
Steel plates 1.5m x 6m x 20 mm thickness for out rigger
LIFTING STUDY
OBJECT 7.5 TON
BY MOBILE CRANE 160TON
ON OPERATING RADIUS 14 METER
01. OBJECTIVE
Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Vessel 75 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT
No Equipment Qty Capacities Remark 01 Crawler Crane 1 unit 550 ton New 02 Boom Length 42 meter 1 unit New 05. RIGGING TOOLS
No Equipment Qty Capacities 01 Sling dia. 2.5" x 8 M 4 pcs 22 ton 02 Shackle SWL 8 pcs 20 ton 04 Manila Rope 7/8"x100M 2 pcs
06. SAFETY REQUIREMENTS
No Equipment Qty 01 Safety Barricade Red White 77 mtr 02 Safety Cone 7 pcs 07. SAFETY FACTOR CALCULATION
No Equipment Qty 01 Weight of material 75.00 T 02 Crane Block 1.8 T 03 Wire Sling 0.3 T 04 Spreader Beam 0.6 T 05 Shackle 0.4 T 06 Total Weight 78.1 T 07 Crane Capacity 86.4 T 08 Safety Factor 1.11
SF =
86.4
78.1
= 1.11
Steel plates 1.5m x 6m x 20 mm thk for track
