Hydroponics Manual

© Inter-American Institute for Cooperation on Agriculture (IICA). 2010 IICA encourages the fair use of this document. Proper citation is requested.

This publication is also available in electronic (PDF) format from IICA’s Web site at http://www.iica.int.

Editorial coordination: Jermaine Joseph

Mechanical editing: Aletha Isaacs, Maxine Parris-Aaron, Richard Blair Layout: Michael Sears

Cover design: Michael Sears

Guyana 2010

Inter-American Institute for Cooperation on Agriculture 2009 annual report: IICA’s contribution to the development of agriculture and rural communities in Guyana / IICA – Guyana: IICA, 2010.

1. IICA – Hydroponics Manual

F

F

O

O

R

R

E

E

W

W

O

O

R

R

D

D

“If you think in terms of a year, plant a seed; if in terms of ten years, plant trees; if in terms of 100 years, teach the people.” Confucius

A core thematic area of the Cooperation Agenda of the Inter-American Institute for Cooperation on Agriculture (IICA) is that of promoting the introduction of technology and innovation for the modernization of agriculture and rural life.

Following the flood of 2005, the late Dr. Hector Muñoz (then IICA Emeritus Professional) introduced hydroponics technology at St. Stanislaus College Farm. He firmly believed this farming system would be replicated particularly in coastal communities in Guyana, as a post-flood recovery measure, as a future post-flood risk minimization measure and in the context of food security.

This method of production has been taken across the country to community groups, particularly women’s groups and schools. The Ministry of Education, Ministry of Agriculture, NARI, St. Stanislaus Farm, the Partners of the Americas and Caribbean and African Self Reliance International (CASRI) have all partnered with IICA in this process.

As an aid to the teaching programme, we are pleased to present this revised version of our Hydroponics Training Manual.

We take the opportunity to recognize the special contributions of the Staff at the IICA Office in Guyana for the final product, particularly Jermaine Joseph, who has led the production and is fast gaining the reputation in the fields as the “Hyroponics Guru” for his persistence in promoting the technology.

This production is but a fitting tribute to the memory of Dr. Hector Muñoz for his pioneering contribution to promoting hydroponics in Guyana and also dedicated to the memory of Dr. Desrey Fox for her belief in the youth of Guyana and leading the promotion of hydroponics in the education system in Guyana.

We trust that users will find this manual a practical and user friendly guide to growing crops in non-soil media.

Ignatius Jean

C

C

O

O

N

N

T

T

E

E

N

N

T

T

S

S

Title

Page

Foreword i Background 1 Introduction 2 Advantages of Hydroponics 3 Disadvantages of Hydroponics 4 Production System 5

Locating a Hydroponic Garden 6-7

Size of the Hydroponic Garden 8

Appropriate Containers for the Hydroponic Garden 9-10

Constructing a Container 11

The Substrate 12-13

Nutrients and Fertilizer 14-15

Pest Control 16

Conclusion 17

1

B

B

A

A

C

C

K

K

G

G

R

R

O

O

U

U

N

N

D

D

Hydroponics is an ancient technique that dates back approximately 2600 yrs.

The first application of hydroponics in recorded history was the hanging gardens of Babylon that was built by KING NEBUCHADNEZZAR

Egypt and China also practice hydroponics on Chinampas

It was Dr. W. F Gericke in 1936 of the University of California who came up with the term Hydroponics from the Greek hydro (water) and ponos (work), meaning working with water. Dr. Gericke was the first person to carry out large-scale commercial experiments in which he grew tomatoes, lettuce and other vegetables.

Hydroponics was also applied during World War II between 1939 and 1945 so as to provide vegetables for the troops (in arid soils and in Greenland).

2

I

I

N

N

T

T

R

R

O

O

D

D

U

U

C

C

T

T

I

I

O

O

N

N

Hydroponics is often defined as “the cultivation of plants in water.”

Hydroponics is however a technique for growing plants without using soil. Utilizing this technology, the roots absorb a balanced nutrient solution dissolved in water that meets all the plants developmental requirements.

Research has determined that many different aggregates or media can support plant growth, therefore, the definition of hydroponics has been broadened to: “the cultivation of plants without soil.”

3

A

A

D

D

V

V

A

A

N

N

T

T

A

A

G

G

E

E

S

S

O

O

F

F

H

H

Y

Y

D

D

R

R

O

O

P

P

O

O

N

N

I

I

C

C

S

S

As demonstrated by through research activities, including field trials, hydroponics is a far more economical and profitable technique than traditional agricultural cultivation.

Some of the advantages noted:

1. The possibility of obtaining more products in less time than using traditional agriculture:

2. The possibility of growing plants more densely

3. Possibility of growing the same plant species repeatedly because there is no soil depletion

4. Plants have a balanced supply of air water and nutrients 5. More product/surface unit is obtained

6. Cleaner and fresher products can be reaped

7. Production can be timed more effectively to satisfy market demand 8. Healthier products can be produced

9. Products are more resistant to diseases

10. Natural or Biological control can be employed

11. Soil borne pests (fungi) and diseases can be eliminated

12. Troublesome weeds and stray seedlings which the result in the need for herbicides use and increase labour cost, can also be eliminated

13. Reduction of health risks associated with pest management and soil care 14. Reduced turnaround time between planting as no soil preparation is required 15. Stable and significantly increased yields and shorter crop maturation cycle 16. Can be utilized by families with small or no yard space

17. When water is used as the substrate: a. no soil is needed

b. the water stays in the system and can be reused - thus, lower water costs

c. It is possible to control the nutrition levels in their entirety - thus, lower nutrition costs

d. No nutrition pollution is released into the environment because of the controlled system

4

D

D

I

I

S

S

A

A

D

D

V

V

A

A

N

N

T

T

A

A

G

G

E

E

S

S

O

O

F

F

H

H

Y

Y

D

D

R

R

O

O

P

P

O

O

N

N

I

I

C

C

S

S

1. Commercial Scale requires technical knowledge as well as a good grasp of the principles 2. On a commercial scale the initial investment is relatively high

3. Great care and attention to detail is required, particularly in the preparation of formulas and plant health control

4. A constant supply of water is required

COMPARISON BETWEEN TWO GROWING METHODS

Crop

(No. of harvests a year using hydroponics)

Yield using soil

(tons per hectare at harvest time)

Yield using hydroponics (tons per hectare at harvest time)

Lettuce (10) 52 300-330 Tomato (2) 80-100 350-400 Cucumber (3) 10-30 700-800 Carrot 15-20 55-75 Potato 20-40 120 Peppers(3) 20-30 85-105 Cabbage(3) 20-40 180-190

5

P

P

R

R

O

O

D

D

U

U

C

C

T

T

I

I

O

O

N

N

S

S

Y

Y

S

S

T

T

E

E

M

M

Hydroponics can be classified as: - Open system; or

- Closed system OPEN SYSTEM:

In the open system of hydroponics, the nutrient solution is mixed and applied to the plant as required, instead of being re-cycled. Examples of some open system are:

- growing beds

- columns made out of tubular plastics or vertical and horizontal PVC pipes - individual containers e.g. pots, plastic sacks and old tires

CLOSED SYSTEM:

In this system the nutrient solution is circulated continuously, providing the nutrients that the plant requires. Examples of closed systems include:

- Floating roots

- Nutrient Film Technique (NFT) - PVC or bamboo channels

- Plastic or polystyrene pots set up in columns

MAJOR REQUIREMENTS THAT A HYDROPONICS SYSTEM

MUST SATISFY

- Provide roots with a fresh, balanced supply of water and nutrients

- Maintain a high level of gas exchange between nutrient solution and roots

- Protect against root dehydration and immediate crop failure in the event of a pump failure or power outage

L

L

O

O

C

C

C

C

A

A

T

T

I

I

N

N

G

G

G

G

A

A

H

H

Y

Y

6

Y

L

L

O

O

- A - K - T - M - It - It

O

O

C

C

A

A

T

T

I

I

Avoid heavily Keep the gard The planting Must be close t must be kep t must be kep

I

I

N

N

G

G

A

A

H

H

y shaded, wi den protected space must r e to a source pt far from c pt far from t

H

H

Y

Y

D

D

R

R

O

O

indy and ext d from dome receive a mi e of water an contaminated

rees and oth

7

O

O

P

P

O

O

N

N

I

I

tremely sunn estic animal inimum of si nd the place w d water her plants tha

I

I

C

C

G

G

A

A

R

R

ny places s and pets ix hours sun where the nu at are affecte

R

R

D

D

E

E

N

N

(

(

light utrients are k ed by pests a

C

C

O

O

N

N

T

T

’

’

D

D

)

)

kept and diseases

Space is A garden between Within a pollutant

S

S

I

I

Z

Z

not an impo n can be set 10 to 20m², a small spac ts.

Z

Z

E

E

O

O

F

F

T

T

rtant factor i t up in spac but some fa e, one may

T

T

H

H

E

E

H

H

Y

Y

in hydropon ces as small amilies are ab produce eno 8

Y

Y

D

D

R

R

O

O

N

N

nic gardening l as 1m². M ble to keep g ough vegeta

N

N

I

I

C

C

S

S

GA

G

g. Most of hydr gardens as bi ables that wi

A

A

R

R

D

D

E

E

N

N

oponic gard ig as 200m². ill be nouris

N

N

dens are any .

shing and fr y size

There are around th e.g. smal any other

A

A

P

P

P

P

R

R

e many type he house, th ll wooden b r container (

R

R

O

O

P

P

R

R

I

I

H

H

Y

Y

D

D

es of contain he technical oxes/crates, not metal) w

IA

A

T

T

E

E

C

C

O

O

D

D

R

R

O

O

P

P

O

O

ners that can and econom old tires, pl with a minim 9

O

O

N

N

T

T

A

A

I

I

O

O

N

N

I

I

C

C

S

S

G

G

n be used or mic possibilit lastic washin mum depth of

I

I

N

N

E

E

R

R

S

S

F

G

G

A

A

R

R

D

D

E

E

r built depen ties and the

ng tubs, one f 10 cm.

F

F

O

O

R

R

T

T

H

H

E

E

N

N

nding on the needs of the e gallon plas

H

H

E

E

e space avai e specific fa stic containe ilable amily, ers or

C

Containe

CHARAC

ers must be:

- dark a - waterp - made - must h

CTERIST

and opaque s proof to prev from chemi have holes to

TICS OF A

since algae d vent loss of t cally inert m o drain exce 10

APPROP

develop bette the nutrient material ess water and

PRIATE C

er in clear co rich water d allow for a

CONTAI

ontainers aeration

INERS

11

C

C

O

O

N

N

S

S

T

T

R

R

U

U

C

C

T

T

I

I

N

N

G

G

A

A

C

C

O

O

N

N

T

T

A

A

I

I

N

N

E

E

R

R

If there is a need to build a container, you may consider building a bed or box with the following size:

- Length : 1.25m - Width : 0.95m - Depth : 0.10 m

The materials needed to build the box or bed are:

- Wood : 15 feet of 1 x 4 inch wood shingle or plank - 166 feet of ½ x 3 inch wood shingle or plank - Black plastic : 5.6 feet x 4.3 feet

- Nails : 1 pound – 2 inch

The tools and materials needed to build a bed are: hammer, saw, meter rule, stapler, staples, drill, drill bits, level, saran netting, water hose and water.

A substra It may be ate is an iner e either liqui - Sand - Rice h - Clay b - Cocon - Charc - Saw d - Volca - Water rt material in id or solid. T hulls or shell bricks, groun nut Fibre coal dust anic stones, g r

T

T

H

H

E

E

S

S

U

U

n which the r The most com

ls nd ground 12

U

U

B

B

S

S

T

T

R

R

roots of the p mmon substr

R

R

A

A

T

T

E

E

plant will gr rates used in row.

13 The characteristics of a good substrate:

- It must be made of particles no larger than 7mm and no smaller than 2mm - It must be capable of maintaining moisture and draining excess liquid - It must not degrade or decompose easily

- It must not hold microorganisms hazardous to human or plant health - It must not be contaminated with industrial residual waste

- It must be readily available - It must be potable

Recommended Substrate Mixtures

Some recommended substrate mixtures are:

- 50% rice hull : 50% ground volcanic stones - 60% rice hull : 40% sand

- 60% rice hull : 40% ground clay bricks - 80% rice hull : 20% saw dust

Another substrate which could be used is: - Clean rain water

Rice hulls

These must be washed and kept very moist for ten (10) days in order that all seeds in the rice hulls will germinate. The germinated seedlings must be removed.

Saw dust

Saw dust may be used in small quantities, 15-20% of the substrate since large quantities are harmful to some plants.

14

N

N

U

U

T

T

R

R

I

I

E

E

N

N

T

T

S

S

A

A

N

N

D

D

F

F

E

E

R

R

T

T

I

I

L

L

I

I

Z

Z

E

E

R

R

S

S

The hydroponic solution contains a balanced amount of nutrients to produce healthy and productive plants. In addition to the elements (carbon, hydrogen, oxygen) that vegetables extract from the air and water, plants need some elements that may be classified by quantities and need.

ECAG HYDROPONIC FERTILIZER SOLUTION

For four (4) liters of water:

A. CONCENTRATED SOLUTION OF MAJOR NUTRIENTS

GRAMS

Mono-potassic Phosphate 190.0

Magnesium Sulfate 400.0

Potassium Nitrate 440.0

B. CONCENTRATED SOLUTION OF MINOR NUTRIENTS

GRAMS Fertilon combo 20.0 Boric acid 4.6 C. CONCENTRATED SOLUTION OF N C GRAMS Calcium Nitrate 590 DOSAGE

Solution cc. per 1 liter of water

A 5.0

B 2.5

C 5.0

Large Intermediate Small

Nitrogen Sulphur Iron

Phosphorus Calcium Manganese

Potassium Magnesium Zinc

Boron Molybdenum

The seleccted nutrient - 6 days plant - On the

HOW

ts can be add s a week – in and with jus e 7th day app

W TO AP

ded in the fo

n the mornin st water appl ply only wat

15

PPLY TO

llowing man ngs apply 10 lied in the af ter to plants

O PLANT

nner: 00ml solution fternoon

TS

16

P

P

E

E

S

S

T

T

C

C

O

O

N

N

T

T

R

R

O

O

L

L

For the control of pests, we may use natural products such as pepper, garlic and tomato. These have the following advantages:

- They are non-pollutant

- Pests do not develop a resistance to them - No special equipment is necessary to fumigate - They are easily made

- They are economical

Note: These products are best used as a preventative method.

Preparation of material

Pepper

- Grind 3 ounces of pepper and add water

- Let stand overnight, strain and mix with 5L of soapy water - Apply daily

- Controls: ants, worms, fleas, flies, chewers Garlic

- Mix 3 ounces garlic with oil and let stand for 24 hrs

- Dissolve 10g of soap in 1L of water. Mix and strain and add 20L of water - It may be used as repellant, pesticide, bactericide, fungicide and nematicide. Tomato

- Grind leaves and stems

- Boil in 4 bottles of water for 10 mins - Let it cool and apply

- Controls: Fleas, lice and hairy worms

17

C

C

O

O

N

N

C

C

L

L

U

U

S

S

I

I

O

O

N

N

Today, hydroponics is an established branch of agronomy.

Progress has been rapid and results obtained in various countries have proved that this technology is thoroughly practical and has very definite advantages over conventional methods of crop production.

The two main advantages of the virtually soil-less cultivation of plants are, the much higher crop yields and hydroponics can be used in places where in-ground agriculture or gardening is not possible.

Thus not only is it a profitable undertaking, but one which has proved of great benefit to humanity. People living in crowded city streets, without gardens, can grow fresh vegetables and fruits in window-boxes or in small discarded containers. By means of hydroponics, a regular and abundant supply of fresh greens can be produced and barren and sterile areas can be made productive at relatively low cost.

18

R

R

E

E

F

F

E

E

R

R

E

E

N

N

C

C

E

E

S

S

1. MUNÕZ, Héctor. 2005. Hydroponics Home-based Vegetable Production System Manual. IICA, Georgetown, Guyana

2. ECHEVERRIA, Laura Perez. 2008. Hydroponics for the Home. IICA, San Jose, Costa Rica