Delmia Process Engineer

(1)

P P R R O O C C E E S S S S P P L L A A N N N N I I N N G G

DELMIA

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(2)

DELMIA

Process Engineer

T

Tododay's enterpay's enterprises rises must comust continuallyntinually

incr

increasease te their prodheir productiviuctivity in oty in order trder too

comp

compete effectivelyete effectively. . This This requires requires sshorthorterer

delivery times, reduced operating costs,

optimal utilization of capacities and

opt

optimizimized med materiaaterial and information flow.l and information flow.

At

At the sathe same timme time, total automation, definede, total automation, defined

previously as

previously as the ultthe ultimate imate gogoal, is al, is beingbeing

s

superseuperseded ded by hybridby hybrid, partially au, partially automtomatedated

and therefore flexible production systems.

Ag

Againainsst tt the backhe background oground of compf competition andetition and

workplace s

workplace safetyafety, more , more attention attention must bemust be

paid to t

paid to the people at the workphe people at the workplaclace - ae - a

company's

company's most impomost important cartant capital. pital. In In manymany

cases, cost pressures and overburdened

work planning department

work planning departments s lealead td to poo poorlyorly

designed w

designed workporkplaceslaces. . ThisThis, in turn, res, in turn, results inults in

poo

poor wor work performrk performancance and low e and low job job ssatisatisfacfac-

-tion.

tion. MMore than ore than ever ever before, indusbefore, industrialtrial

enterprise

enterprises need planning ts need planning tools with ools with whichwhich

manual and partially automated workplaces

can be d

can be desesigned igned quickly, cosquickly, cost-effectt-effectivelyively,,

reliably and ergo

reliably and ergonomnomicallicallyy..

DEL

DELMMIA ProcesIA Process s Engineer proEngineer provides, throughvides, through

methodically

s

structured tructured planninplanning,g,

earl

early recognition oy recognition off

pro

process riscess risks, re-useks, re-use

of p

of proven proven processrocesses,es,

traceable changes

and decisions, and

access to scattered access to scattered process knowledge. process knowledge. Process Engineer is Process Engineer is utiliz

utilized from ed from thethe

conce

conceptptual productual product

design p

design phashase,e,

through the

pre-planni

planning ng and detand detailail

planning

planning sstages uptages up

to t

to the produche productiontion

phase as alternative

design and

manu-facturing

facturing sscenarioscenarios

mature. The

comprehensive

trea

treatment otment of thef the

relationships

between product,

pro

procescess as and nd manu-

manu-facturing resource data, including the plant

facturing resource data, including the plant

layout, helps to

layout, helps to avoid pavoid planning mistakes lanning mistakes andand

ob

obtain a precise overview, tain a precise overview, early in theearly in the

pro

procescess, s, of tof the required he required invesinvestmtment costs,ent costs,

prod

(3)

Benefits Achieved

Us

Using

ing

Pr

Pro

o

ces

cess

s Engin

Engin

eer



 OptOptimizimization ation ofof

Material Flow

•

• RReduction ofeduction of

S

Standard Timtandard Timeses

•

• MModulaodular Prr Productoduct

Concept

•

• DesDesign forign for

Manufacturing Manufacturing • • FaFasst Productt Product Development Development • • SShort Mhort Maiainn Line Concept Line Concept •

• EfficiEfficient Logisticsent Logistics

•

• High PHigh Productiroductionon

Flexibility

•

• Quality IQuality Impmprovementrovement

• • SSimultaneousimultaneous Engineering Engineering

Results:

S

Sav

aving

ing

s

s /

/

Benefit

s

•

• RReduction of Workstationseduction of Workstations

•

• DecreasDecreased Woed Work-In-Prk-In-Progrogresress Is Inventornventoryy

•

• SShortening of hortening of LeLead Timead Time

•

• RReduction of eduction of FlFloor oor SSpacepace

•

• RReduction of Capital aneduction of Capital and Od Operating Costsperating Costs

The PP

The PPR R HUB maps the entHUB maps the entire planning coire planning contentntent

of

of DELDELMMIA ProcesIA Process Es Engineer ngineer and all logand all logical relaical rela-

-tionships between the process, product and

tionships between the process, product and

res

resource dource data.ata.

The PP

The PPR R HUB integHUB integrates the drates the data usata used bed by they the

pro

procescess plannerss planners, manufacturing , manufacturing engineers,engineers,

facility p

facility plannerslanners, industrial eng, industrial engineers andineers and

prod

production plauction plannersnners. . Any iAny item of informationtem of information

that is of significance within the context of

integrated

integrated prodproduct and puct and procesrocess engines engineering canering can

be fo

be found in tund in the PPhe PPR R HUB data modHUB data model.el.

The PP

The PPR R HUB can be tailored HUB can be tailored to to fitfit

comp

company-sany-specific requirempecific requirements anents andd

documents the planning his

documents the planning history otory of thef the

pro

project. ject. The The 3-tier arch3-tier architectitecture of the ure of the PPPPRR

HUB ena

HUB enables ibles it tt to bo be se scacaled to led to meet tmeet thehe

requirements of enterp

requirements of enterprisrise-widee-wide

deplo

deployment. yment. It It ssuppoupports rts multiplemultiple

concurrent users a

concurrent users and user managemnd user management.ent.

The PPR

The PPR HUB gHUB gives the ives the users insusers instanttant

acc

access ess to to the latest, correct the latest, correct data,data,

elimina

eliminating tting the rishe risk of redundant wk of redundant work orork or

the use of ob

the use of obssolete dolete data.ata.

For more information on

For more information on the PPthe PPRRHub, seHub, see e

page 12.

(4)

DELMIA Process Engineer

M

eet

s

s Y

Y

our Requirement

s

s fo

fo

r

Process

Plannin

g

•

• PrProvides ovides a sa structured mtructured methodoethodology thatlogy that

sy

systematically leastematically leads to ds to an optan optimalimal

solution b

solution by consiy considering dering all processall process-

-related

related costs acosts and nd analanalyziyzing ng alternativesalternatives

early in the planning stage.

•

• PresPresents a clents a clear view of tear view of the overallhe overall

sy

system pstem performerformance versance versus target us target valuesvalues

during

during all planning pall planning phashaseses..

•

• RReduces riseduces risks by the re-use of proks by the re-use of provenven

processes.

•

• SSuppupportorts s multmultiple usersiple users, s, shorthorteningening

plannin

planning timg time.e.

•

• OrgOrganianizezes eas each project bch project basased oed on then the

unique s

unique structure of the ptructure of the product,roduct,

processes, resources and plant involved

with easily configurable project structure.

•

• Customizes Customizes the user interface andthe user interface and

reporting fo

reporting formats rmats to mto meet youreet your

individual requirements.

•

• PromotPromotes es an ian identdentical ical planningplanning

envi

environment ronment for for all projectsall projects..

•

• PrProvides ovides built-in documentation of tbuilt-in documentation of thehe

planning

planning hishistotoryry..

•

• RReflects aeflects any data chany data change imnge immedmediately foriately for

all users.

•

• Allows nativAllows native integration we integration with CATIith CATIA A andand

E

ENONOVIVIA A and interfacand interfaces with other CAes with other CADD

and PDM

and PDM ssysystemtemss..

PPR Navigator

DELMIA Solution Portfolio for

Processes

Process Engineer and the PPR HUB can be

easily configured and interfaced with a

company's existing IT environment and

legacy manufacturing supp

legacy manufacturing support ort ssysystemtemss..

Project Structure

The prod

The product, puct, process rocess and resource data canand resource data can

be struct

be structured in tured in the PPhe PPR R NAVIGATORNAVIGATOR

according to company-specific

require-ment

mentss. . This This guarantees guarantees a a high deghigh degree ofree of

transparency a

transparency and nd consisconsistency and qtency and quick datauick data

acc

access ess during during the entire pthe entire planning cyclanning cycle. le. TheThe

rela

relationshtionships among ips among the the prodproduct, processuct, process

and resource ent

and resource entities are established usingities are established using

the drag and drop techniq

the drag and drop technique. ue. PremisPremises es ofof

the project, for example the Sh

the project, for example the Shift Mift Modelsodels

and the R

and the Ramp Up amp Up of tof the prodhe production, auction, arere

defined

defined in the in the PPPPR NAVIGAR NAVIGATOR and are re-TOR and are

re-use

used d in calculain calculatiotions for capacity, occns for capacity, occupatupationion

and costs.

(5)

The manufac

The manufacturing concept turing concept contains rcontains requirements for pequirements for productionroduction

and as

and asssemblyembly, repres, representing an initial modenting an initial model ofel of the future pthe future productionroduction..

The com

The comprehensive, cusprehensive, custotomer-specificmer-specific

configuration capability of DELMIA Process

Engineer makes

Engineer makes it pit possossible tible to customize theo customize the

project prop

project propertieserties..

•

• AdAdaptation of aptation of UsUser Interfaer Interface ace andnd

Terminology

•

• DerivaDerivation otion of Individuaf Individual Obl Object Tject Typesypes

•

• EaEasy sy CusCustotomization of the Amization of the Appppearancearance ofe of

the Dialogs

•

• MModificodification ation ofof

attributes, Groups and

Pa

Pages in the Propertges in the Propertyy

Window

The P

The PlantTlantTypeSet is ypeSet is the tthe tempemplate for tlate for thehe

structure and

structure and hierarchies hierarchies in tin the PPhe PPRR

NA

NAVIVIAGATOAGATOR R tree. tree. This This makes makes it poit posssisible toble to

cus

customtomizize the pe the project toroject to

particula

particular r requirementsrequirements

and

and needs. needs. WitWith h the helpthe help

of new

of new attributattributeses, any da, any datata

fields

fields may be added tmay be added to ao a

plantype and can then be

filled in with information by

the users during the

planning

planning proprocescesss..

DELMIA Process Engineer

allows the use of s

allows the use of scriptcripts tos to

add add

add additional funcitional functionalitytionality

requested by the customer.

These scripts can be

writt

written by the cusen by the customtomersers

themsel

themselves ves or por provided brovided byy

DEL

DELMMIA. The scriptIA. The scripts cas cann

be

be easeasily writtily written in Ven in Visisualual

Bas

Basic, Jaic, Java or C+va or C+++..

DELMIA PPR NAVIGATOR

Accessing Planning Information

•

• Navigation Through the PPNavigation Through the PPR R HUB to AHUB to Allll

Product, Process and Resource Data

•

• Viewing of Viewing of Product HProduct Hierarchyierarchy, Pr, Processocess

Grap

Graphs and hs and Process TProcess Trees, Resrees, Resourceourcess

(T

(Tooools, Mls, Machines, Sachines, Stattationions, Liness, Lines, Plants), Plants)

•

• RReporting Outpeporting Outputs uts to to MS OfficMS Office, HTe, HTMMLL

or

Reporting Templates

•

• Libraries for Re-UsLibraries for Re-Use of e of BesBest t PraPracticectice

Solutions

•

• PrProject Strucoject Structuringturing

•

• VVersioningersioning

•

• HisHistorytory

•

(6)

Process Engineer Begins with

the EB

the EBO

O

M

and E

and Ends

nds wit

wit

h

Achieving Your Production

Targets

DEL

DELMMIA ProcesIA Process Es Engineer ngineer buildbuilds upons upon

existing CAD data and PDM systems

through p

through powerful, flexible aowerful, flexible and configurablend configurable

interfaces.

interfaces. The The integintegrations rations to PDMto PDM

s

sysystemtems as are establisre established bhed by the y the high-

high-performance DELMIA PPR LOADER (Part

performance DELMIA PPR LOADER (Part

of

of DS PPDS PPR GATER GATEWAY) sWAY) so bo bills of mills of materaterialsials

and prod

and product strucuct structures atures are impore imported rted andand

sy

synchronchronized directnized directly. ly. It aIt allowllows s specialspecial

s

structtructures aures and atnd attribtributes of various Putes of various PDMDM

s

sysystems to tems to be intbe interpreted erpreted and makes themand makes them

ava

available tilable to to the PPhe PPR HUB in the R HUB in the desireddesired

form.

form. Any 3Any 3D CAD model reD CAD model required isquired is

impo

imported from the CAD srted from the CAD sysystem. tem. DELDELMMIAIA

Proces

Process Es Engineer ngineer can examine tcan examine thehe

planni

planning context from ng context from the point othe point of view off view of

any object type, i.e., product, process or

res

resource. ource. All asAll associasociated ted data can bedata can be

acc

accesessed. sed. For For example, prodexample, productionuction

pro

procescesses ses and equipand equipment ment usused,ed,

costs, dimensions, volumes and

marginal planning conditions may

be directly queried from the

pro

product structure. duct structure. SSpecial pecial orgorganizaniza-

a-tio

tional views nal views set up for set up for the dthe desiesiredred

type o

type of plan at the enterprise orf plan at the enterprise or

pro

project level are alsject level are also availao available, foble, forr

example, the "

example, the "Brake Brake SSysystemtems" views" view

in the prod

in the product suct structure.tructure.

Product Evaluation

DELMIA PRODUCT EVALUATION

allows y

allows you tou to see prodo see product variantsuct variants..

It suppo

It supports usrts use of variant code of variant codes aes andnd

mathem

mathematically latically logogical expresical expressisionsons

to b

to be ae able to deal with complexble to deal with complex

prod

product uct sstructurestructures..

The result is the possibility to filter the

process, product and resource view on the

different va

different varianriants of a ts of a prodproduct. uct. AlternativeAlternative

com

compoponents, snents, such as uch as diesel or gdiesel or gasasolineoline

engine

engine versversions, can be ions, can be asassisigned gned jusjust t likelike

variants that are composed of predefined

module combinations, e.g., an accumulator

pack restricted for use with the 220-volt

vers

version. ion. The The filtering cofiltering codes des can can either beeither be

loaded

loaded ususing ting the DELMIA PPR he DELMIA PPR LOADLOADER ER oror

entered

entered manuallymanually..

The codes can also be put together as

"

"cacalcullculation modation modelsels" " that descthat describe a productribe a product

va

varianriant ot or a prodr a product mouct model tdel that precishat preciselyely

fulfills

fulfills the listhe list of st of special pecial features. features. The The momodeldel

als

also serves ao serves as a filter fos a filter for tr the the three standardhree standard

views:

views: proproductduct, proces, process s and resand resource.ource.

DELMIA

DELMIA PRPRODODUCT EVUCT EVALUATIALUATION ON allows theallows the

us

user to view 3D CAD moer to view 3D CAD models dels of the prodof the product.uct.

The 3D CAD

The 3D CAD modmodels els cacan be n be enteredentered

manua

(7)

Process & Resource Planning

Proces

Process Grap

s Grap

h

In the Process Graph, shown as a precedence

grap

graph, the moh, the modules and asdules and asssembembly sly stepteps s ofof

the pro

the product are duct are outoutlined. lined. This This first afirst and snd stilltill

very coarse model of future manufacturing is

neutral with regard to the solutions available

and t

and typically takes ypically takes into into accaccount ount only value-only

value-adding

adding proprocescessses es thothose se that are defthat are defined asined as

indispensable for the product specifications.

The pro

The procescessses aes are intre interlinked erlinked in a simple andin a simple and

intuitive manner as predecessors, successors

and p

and parallarallels aels and nd resresult ult in a proin a procescesss

s

sequence. equence. The processThe processes es can either becan either be

structured hierarchically or combined in

groups. This enables a top-down planning,

where a rough overview is

where a rough overview is creacreated, tted, to bo bee

det

detailed laailed later. ter. The The displaying of displaying of thethe

processes as a graphic view makes the

pro

procescess flow eass flow easy to y to understand andunderstand and

communicate.

The Process Graph can comprise

process-related information in classifying attributes

related information in classifying attributes

that are c

that are compompletely cletely configurable. onfigurable. EsEstimatedtimated

pro

procescess s timtimes es can be entered can be entered and laterand later

upd

updated tated to po precisrecise anae analyslyses es and FMand FMEA-

EA-comp

compatible ratible risisk analyk analysisis cs can be appan be applied.lied.

Ass

Assemblies aemblies and pnd parts from tarts from the prodhe productuct

structure can be as

structure can be asssigned igned to to the pthe processrocesseses

by dra

by dragggging aing and droppnd dropping. ing. PProvenroven

pro

procedures ccedures can be san be stotored in a processred in a process

library for retrieval in planning.

Manufacturing Concept

The Process Graph

The Process Graph is re-used as ais re-used as a

backbone [template?] to create the next

step in

step in the prothe procescess s planning: planning: thethe

M

Manuanufacfacturing Concept. turing Concept. The The objective ofobjective of

the M

the Manufaanufacturing Concept is to get cturing Concept is to get aa

graphical overview of the manufacturing

sy

sysstem tem that that includes processincludes processes, prodes, productuct

and resources.

The M

The Manufacanufacturing turing Concept Concept is is a sa schematicchematic

lay

layout tout that reshat results from mappults from mapping theing the

res

resources to the pources to the process rocess activities. activities. ItIt

includes activities that do not add value

-the

the tototal of tal of all processall processes aes and resourcesnd resources

that ar

that are ree required for production. quired for production. InIn

addition to machines and workplaces,

too

(8)

test positions can be described in detail.

The links between the objects are inherited

from

from the pthe process rocess grapgraph and new links ch and new links canan

be added.

be added. The The manufamanufacturing conccturing conceptept

includes human res

includes human resource pource planning.lanning.

In t

In the Dhe DELELMMIA PROCESIA PROCESS & RESS & RESOOURCEURCE

PL

PLANANNINNING the pG the planning premlanning premisises es ssuch asuch as

s

shift mhift models, waodels, wage gge groups anroups and dd data forata for

Production Over Time are used in the

M

Manuanufacfacturing Concept turing Concept to to evaevalualuate tte thehe

res

resources. ources. In this waIn this wayy, a rough estimate o, a rough estimate off

the cost and efficiency of the Manufacturing

Concept

Concepts s can can be dobe done. ne. DELDELMMIA PIA PRROCESOCESSS

& RE

& RESSOOURURCE PCE PLANNLANNING suppoING supports multrts multipleiple

Manufacturing Concepts so the user can do

s

several alternative concepteveral alternative concepts as and nd ususe te thehe

built-in functiona

built-in functionality to comlity to compare thepare the

concepts to find

concepts to find the mthe most efficiost efficient and cost-ent and

cost-saving alternatives.

saving alternatives.

By working wit

By working with the capacih the capacity pty planlanning inning in

DELMIA PROCESS & RESOURCE

PLANNING, the user gets a graphical view of

the processes and resources, either as an

overview o

overview or as r as a deta detailed view, aailed view, allowingllowing

efficient and accurate planning.

Layout Planning

The mod

The module DELule DELMMIA LAYIA LAYOUT PLOUT PLANANNINGNING

supports simultaneous engineering of

pro

productduction facilion facilities. ities. The The scschematic layhematic layoutout

from t

from the Mhe Manufaanufacturing Concept is turnedcturing Concept is turned

into a 3D layout and assists in

basic and detail planning of

manual and semi-automated

workplaces

workplaces and entire wand entire workork

systems (resource planning).

Creating the layout in 3D

pro

provides more accuracy vides more accuracy thanthan

layouts

layouts created in 2D. created in 2D. As well, As well, 3D3D

layouts are eas

layouts are easier tier to undo understanderstand

and

and can alscan also serve o serve as a as a basis ofbasis of

di

discusscussion. sion. It is It is popossssibible tole to

conduct bo

conduct both gth generaeneral andl and

detailed p

detailed planlanning during ning during eaceachh

s

stagtage of te of the planning phe planning phashase. Bille. Bill

of Resources of layout

compo

components is nents is creacreated ted automati-

automati-cally

cally as as compcomponentonents s are aare adddded ted too

the layout and

the layout and inveinvesstmtment roll-upsent roll-ups

are calcula

are calculatedted..

T

To allow o allow the user to the user to quickly createquickly create

cost-effective designs and

opti-mization of layouts, both for stations, lines

mization of layouts, both for stations, lines

and complete work systems, DELMIA

LAYOUT PLANNING comes with a library of

commo

commonly usnly used med manuanufacfacturing eqturing equipment.uipment.

Y

You can also easily create yoou can also easily create your our own systemwn system

element

elements or use CAD s or use CAD data such as data such as cgr-filescgr-files,,

jt

jt-f-fileiles and s and vrmvrml1l1-f-fililes in es in tthe he layolayoutut. . TheThe

sy

system elemstem elements are sents are stotored in a librred in a libraryary

allowing

allowing their re-use in multiptheir re-use in multiple layle layoutouts s andand

projects.

(9)

als

also store do store detaileetailed d writtwritten information abouten information about

the sys

the system tem elementelements in the ds in the databasatabase, se, such asuch as

name, manufacturer and p

name, manufacturer and purchasurchase price.e price.

The areas of u

The areas of use arese are

•

• LaLayout oyout of Production Facf Production Facilitiesilities

•

• DesDesign of tign of the Material Fhe Material Flowlow

•

• LaLayout of yout of WorkplaceWorkplacess

•

• SSelecelection, Dimtion, Dimensensioning and Aioning and Arrangementrrangement

of Operating Materials

•

• EvEvaluation of taluation of the Workplace Lahe Workplace Layoutyout

According to

According to ErErgonogonomic Criteriamic Criteria

•

• ArchivArchiving and Documentation of theing and Documentation of the

Planning Results

The most important planning results are

•

• Bills Bills of Resof Resources with Aources with Allll

R

Required equired Work SysWork System tem ElementsElements

•

• 2D and 3D Wo2D and 3D Workplace Views rkplace Views andand

Drawings

•

• Workplace DimensWorkplace Dimensionsions

•

• FaFacility Lacility Layoutsyouts

The DEL

The DELMMIA LAYIA LAYOUT PLANNOUT PLANNING ING ssuppoupportsrts

the quick, cost-effective design and

optimiza-tio

tion of ergn of ergonomonomically ically ssafe manual aafe manual andnd

partially automated work systems.

Ergonomic Analysis

Anthrop

Anthropometometricarical elements hell elements help tp the plannerhe planner

to

to quickly and accurately laquickly and accurately layout yout and evaluaand evaluatete

a

a worworkskstatiotation. n. DELDELMMIA LIA LAYOUT AYOUT PLPLANANNNINGING

has human models of different nationalities,

gender a

gender and and anthroponthropomorpmorphic hic data. data. WorkWork

po

possitioitions cns can be created an be created and saand saved.ved.

Ergonom

Ergonomic analyic analyssis ais allows the llows the ususer ter too

•

• Determine tDetermine that Obhat Objects jects cacan be n be RReaceachedhed

•

• Provide VisProvide Vision Field Aion Field Analysnalysisis

•

• CalculaCalculate Mte Maximum Forces aximum Forces and Tand Torqorquesues

•

• PPerform erform NIOSH LiNIOSH Lifting fting AnalyAnalyssisis

•

• ObObtain a Comprehenstain a Comprehensive Workplaive Workplacece

Design Checklist

Time

Time M

M

eas

urement

Design and

Design and EvEvaluation oaluation of Lean andf Lean and

Flexible Work Sy

Flexible Work Sysstemtems s witwith DELh DELMMIA TIMEIA TIME

MEASUREMENT

S

Sound ound time time measmeasurement burement basased ed on inter-on

inter-nationa

nationally reclly recognized metognized methods (MTMhods (MTM, WF), WF)

contributes significantly to the efficiency of

a

a compcompanyany. . The The ususe e of detof detailed methodailed methodss

and design know-how in t

and design know-how in the planninhe planningg

proces

process promos promotes effectes effective and economtive and economicic

planning and execution of manual and

partially a

(10)

M

aj

ajor A

or A

dvantages

dvantages of D

of D

E

EL

LM

M

IA

TI

TIM

M

E M

E

EA

A

SUR

S

URE

EM

M

E

EN

N

T

•

• Quick aQuick and efficind efficient generation of timeent generation of time

analyses using all common analytical

procedures

procedures ((MMTM TM and WF)and WF)

•

• RRegisegistration and management oftration and management of

estimated

and recorded t

and recorded time valueime valuess

•

• CreaCreation otion of usef user-r-defined ddefined data caata cardsrds

•

• CreaCreation otion of usef user-r-defined fodefined formulas rmulas forfor

determ

determining procesining process timess times

•

• DesDesign of useign of user-definer-defined pd print formrint formss

•

• Checking of rules for correctChecking of rules for correctness ness andand

completeness (MTM-1, UAS, MEK, MTM

s

standard tandard data, WF)data, WF)

•

• High applicaHigh application speed through creationtion speed through creation

of t

of time mime macros acros (library elements) (library elements) andand

us

use oe of analysf analysis tempis templateslates

•

• Data compData compresresssion capability over anyion capability over any

number o

number of data levelf data levelss

•

• SStructured data filing in worktructured data filing in work

processes/workstations

•

• Flexible seaFlexible search mechanisms usrch mechanisms using ing keykey

word

words s and seaand search pattrch patternserns

•

• Time analysTime analysis directly asis directly associasociated ted witwithh

workstation layout

•

• Automatic updatinAutomatic updating og of time valuf time valueses

•

• EExtensxtensive usive user configuration oer configuration optptionsions

Available Standard Time

Methods

• M • MTTMM o MTM-1 o MTM-1 o MTM-2 o MTM-2 o

o SStandard tandard datadata

o UAS o UAS o MEK o MEK o SAM o SAM o o OOffice ffice TTasasksks o

o VisVisual ual InsInspepectioctionn

•

• SStandard timtandard time mete method hod extensextensions aions arere

als

also suppo supportorted in ted in the individhe individual anual analysalysisis

systems.

•

• Work FWork Facactortor

o

o BlBlock ock MMethodethod

o

o Quick Quick MethodMethod

•

• General Time EGeneral Time Element lement or Time Aor Time Analysnalysisis

M

Modules of any odules of any quality obtained from quality obtained from anyany

source (

source (esestimtimated ated timtimes, proceses, process times,s times,

planning t

planning time elemime elements) ents) are aare acquired cquired andand

managed in this category.

Work Plans

The creation of work plans is supported in

DELMIA TIM

DELMIA TIME MEASURE MEASUREMENT bEMENT by ay a

"

"ssummary" ummary" feature within a feature within a sstandard timetandard time

met

methodhod. . SSuch such summummaries aries are are usused toed to

represent individual, integrally complete

analy

analytical elementtical elements in an overall ss in an overall sequence oequence orr

work p

work planlan..

In addit

In addition, tion, this ahis apppproach sroach serves aerves as a blocks a block

equaliz

equalizer (time-determining ter (time-determining time element)ime element)

and ca

and can generate the won generate the work and textrk and text

instruction sheet - work instructions for the

worker - d

worker - direcirectly at the wotly at the worksrkstation.tation.

Moreover, DELMIA TIME MEASUREMENT

allows the us

allows the user to er to create cuscreate custotom dm data caata cardsrds

for

for quick and easquick and easy integration oy integration of comf company-

pany-specific data.

specific data.

A

naly

nalys

sis

is wit

wit

h D

ata Cards

Graphical dat

Graphical data caa cards facilitate qrds facilitate quick anduick and

efficient creation of work sequence

descrip-tions for manual and partially automated

tions for manual and partially automated

wo

workstations. rkstations. The desThe desired activity is ired activity is selselectedected

by clicki

by clicking in tng in the data carhe data card wd with tith the mouse,he mouse,

then D

then DELELMMIA TIME MIA TIME MEASEASURUREMENTEMENT

prom

promptpts for the ass for the asssociaociated ted time elementtime element

parameters, such as length of movement.

From the data card element chosen, a

(11)

Nesting and control structures enable the

use

user to create highly dynamic r to create highly dynamic formformulasulas. . ItIt

is poss

is possible tible to calculate and po calculate and plan a greatlan a great

numb

number of er of variavariants usnts using oing only a fewnly a few

form

formulasulas. . This This sisimpmplifies lifies data maintenancedata maintenance

and increas

and increases es the qthe quality of tuality of the timhe time data.e data.

Benefits

•

• Quick and EfQuick and Efficieficient Generation of Timent Generation of Time

Analyses

•

• CreaCreation tion of Userof User-Defined Data Cards-Defined Data Cards

•

• CreaCreation tion of of UsUser-er-Defined Formulas forDefined Formulas for

Det

Determining ermining ProcesProcess s TimesTimes

•

• DesDesign of ign of UsUser-er-Defined Print FormsDefined Print Forms

•

• Checking oChecking of Rf Rules for Accuracy aules for Accuracy andnd

T

Tototality (ality (MMTMTM1, UAS, 1, UAS, MMEKEK, M, MTMTM

S

Standard tandard Data, WF)Data, WF)

complet

complete line with code line with code, se, standardtandard

description, quantity, frequency and time is

generat

generated. ed. NNaturallyaturally, , useruser-defined time-defined time

element

elements s can be inscan be inserted erted in the sequence ofin the sequence of

operations desc

operations described ribed wherevewherever neededr needed..

A

nalys

nalysis

is Bas

Bas

ed

on

a 3D Layout

When existing 3D workstation layouts are

used, instead of working exclusively with data

cards

cards, DELMIA , DELMIA TIME MTIME MEASEASURUREMENT EMENT cancan

perf

perform qorm quick uick and reliaand reliable analyble analyseses. s. AsAs

virtual workstations, these 3D workstation

graphics c

graphics compompletely represletely represent ent thethe

subsequent real workstation situation in

pro

productduction wition with all esh all esssential features.ential features.

This

This provides unaprovides unambmbiguous documentation iguous documentation ofof

workstation conditions un

workstation conditions underlying the tderlying the timeime

ana

analyslysisis, eliminating t, eliminating the need the need to estimate.o estimate.

The process of analysis based on 3D

wor

workskstattation layouts is ion layouts is ssimpimplele

•

• SSelecelect tt the time element code from the time element code from thehe

data

card.

•

• Define the sDefine the starting and end points of thetarting and end points of the

action b

action by mouse clicky mouse clicks s on ton the 3D rephe 3D reprere

sentation.

•

• Confirm the sequencConfirm the sequence.e.

A

naly

nalys

sis

is wit

wit

h Form

ulas

Complex formula constructs can be created

and struc

and structured tured in DELin DELMMIA TIMEIA TIME

M

MEASEASURUREMENT. EMENT. This This is is impimplementlemented byed by

means of structuring

means of structuring elementelements ss such asuch as

•

• Formula Within a Formula Within a FormulaFormula

•

• SSubroutinesubroutines

•

• ""if ... if ... then ... then ... elselse …" e …" Control SControl Structurestructures

•

(12)

P P R R O O C C E E S S S S P P L L A A N N N N I I N N G G

D

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IA P

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United S

United Statestates DELDELMIA CorpMIA Corp..

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Te le l::+ 1 2 4+ 1 2 48 2 68 2 67 9 67 9 69 69 6 5 5 05 5 00 N e w 0 N e w K iK in g Sn g St rt re e te e t

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F ax : + 1 2 4x : + 1 2 48 2 6 7 88 2 6 7 85 8 55 8 5 TTr o yr o y, M I 4, M I 48 0 98 0 988

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Italytaly DELMIA Division ofDELMIA Division of

Dassault Systèm

Dassault Systèmes S.res S.r.l..l.

T

Tel:el:+ 39 011 904+ 39 011 90407 7007 70 SStrtr. T. Torinorino, 43o, 43

Fa

Fax:+ 39 011 9x:+ 39 011 90407 60407 622 100410043 Orbas3 Orbassasanono

United Ki

United Kingdomngdom DELMIA Ltd.DELMIA Ltd.

T

Tel:el:+ 44 15 65 75 11 21+ 44 15 65 75 11 21 VicVictoria Court, Btoria Court, Bexton Rexton Roadoad

Fax

Fax:+ 44 15 :+ 44 15 65 75 11 2365 75 11 23 KnutsKnutsford, Chesford, Cheshirehire

WA16 0PF

S

Swedenweden DELMIA ABDELMIA AB

T Te le l::+ 4 6 3 1 + 4 6 3 1 7 27 20 5 8 0 5 8 0 00 0 O l o f A sO l o f A sk lk lu n d su n d sg a t a g a t a 1 41 4 F Fa xa x: + 4: + 46 36 31 81 89 99 96 26 255 B oB ox 9x 91 81 800 40094 Gothenburg 40094 Gothenburg Ja

Japapann DELMIA Japan Ltd.DELMIA Japan Ltd.

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Fa

Fax:+ 81 45 x:+ 81 45 470 8470 8283283 3-7-3-7-18 S18 Shin-hin-YYokohaokohama,ma,

Kouhoku-ku,

Kouhoku-ku, YYokohama-shi,okohama-shi,

Kanagawa-ken 222-0033

F

Francrancee DELMIA FranceDELMIA France

T

Tel:el:+ 33 1 55 57 55 + 33 1 55 57 55 61 61 133, B133, Bureaux ureaux de la Collde la Collineine

Fax:+ 33

Fax:+ 33 1 55 1 55 57 55 57 55 60 60 92213 S92213 Saint Cloud Cedexaint Cloud Cedex

Germany

Germany DELDELMIA GmbMIA GmbHH

T

Tel:el:+ + 49 49 711 711 27300 27300 0 0 RaRaiffeisenplatz iffeisenplatz 44

Fax:+ 49

Fax:+ 49 711 27300 599 711 27300 599 70736 Fellbach70736 Fellbach

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Te le l::+ 4 9 6+ 4 9 61 3 5 1 3 5 9 1 09 1 05 05 0 A m KA m Kü m m eü m m er lr li ni ng 2 4 -g 2 4 -2 6 D2 6 D

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Fax:+ 49 61x:+ 49 6135 91035 9105 995 99 552955294 Boden4 Bodenheimheim

P

PP

P

R

Hub

at a Gla

at a Glance

nce

PP

PPR HubR Hub::



 Maps the entire planning content ofMaps the entire planning content of

DELMIA Process Engineer and all

logical relationships

•

• Manages prodManages product structuresuct structures,,

product variants and documents

•

• Guarantees the creaGuarantees the creation otion of af a

companywide distributed database

solution with

solution with the PPthe PPR Hub at itsR Hub at its

center

•

• SSuppupports adaptation of dorts adaptation of databaseatabase

content to company-specific

requirements.

•

• SSuppupports comports companywide accesanywide access to alls to all

plannin

planning g datadata

•

• Can be integrated in the planningCan be integrated in the planning

and project workflow of the

company

•

• SSuppupports linking oorts linking of any softwarf any softwaree

solution via programmable

interfaces

•

• SSuppupports links to legacy manufac-orts links to legacy

manufac-turing files and d

turing files and databasesatabases

Advantages for You as the Us

Advantages for You as the User:er:

•

• All users of the PPR Hub work withAll users of the PPR Hub work with

the same up-to-date data

•

• You always see the data view that isYou always see the data view that is

related to your t

related to your tasaskk

•

• Any data change is Any data change is immedimmediatelyiately

reflected fo

reflected for all usersr all users

•

• Costing is always Costing is always based on based on thethe

current data status

Interested?

We will be glad

We will be glad to answer your questions to answer your questions in ain a personal meeting. Please give us a call or personal meeting. Please give us a call or send us an e-mail at [email protected]. send us an e-mail at [email protected].

The PP

The PPR Hub is the dR Hub is the dataata

backbone of the

backbone of the DELDELMIAMIA

solution portfolio for digital

planning and control of

production