spare parts catalog
Doc. no. R 223.1355 enSerial no. / Machine no.
Sign.
SANDVIK ASRi 2.0
© Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1355 en
Issue: 20090224
Version: 1
General
Ordering information
When ordering parts, always state the serial number according to the serial
number decal on the ASRi control unit OP. State quantity, article number and
part name for each ordered part. The quantities listed in this catalog show
how many pieces of each part that are usually exchanged in a certain
position.
Identification
The ASRi serial number decal on the side of the control unit contains the
serial number that is needed when contacting Sandvik SRP AB concerning
this specific equipment. The serial number is also needed when contacting
Sandvik concerning spare parts. Please enter the serial number of the
associated machine in the intended field on the first page of this spare parts
catalog (the copyright page).
1
System overview with item number references
PS
OP
X7 X1 X5 X4 X2 X3 X1 X2 X4 X5CB
B1N
B2N
B3N
X1 X2U1N
X1 X2L3
S
I
P
I
I
100-240V
AC
L1
W4
W5
W5
W5
W1
85-250V A
C/DC
W103
W104
W105
100-240V
AC
W102
W101
W2
W3
W6
T
T
X1 X2M1
M6
X4 X4 X4 X4W1M6
L3
X4W2M6
15, 16 10, 11, 12 3, 4 T12 T11 X3303
302
305
306, 307, 312
31
1
313
314
315
320
321
322
324
325
310
309
304
300, 301
300. Control panel OP
301. Wall mount
Pos. no.
Qty.
Part number
Description
Remarks
300 1 194.0575-00 Control panel, wall mounted, dampers included Replaces 194.0400-00 and 194.0400-91
194.0575-90 Control panel, mounted in cabinet Replaces 194.0400-90
Pos. no.
Qty.
Part number
Description
Remarks
301 1 964.2840-00 Wall mount For wall and table mounting
300
302. Push button box L1
303. Power supply unit PS
Pos. no.
Qty.
Part number
Description
Remarks
302 1 966.3828-00 Push button box
Pos. no.
Qty.
Part number
Description
Remarks
303 1 975.0296-00 Power supply 24 V, IP67
302
304. Hydroset drive unit L3
(Continued)
Pos. no.
Qty.
Part number
Description
Remarks
304 1 194.0402-00 Hydroset drive unit L3, IP65, 1 A–1.6 A See table below to determine L3 unit
194.0402-90 Hydroset drive unit L3, IP65, 1.6 A–2.5 A See table below to determine L3 unit
194.0402-91 Hydroset drive unit L3, IP65, 2.5 A–4 A See table below to determine L3 unit
194.0402-92 Hydroset drive unit L3, IP65, 4 A–6.3 A See table below to determine L3 unit
194.0402-93 Hydroset drive unit L3, IP65, 6.3 A–10 A See table below to determine L3 unit
194.0402-94 Hydroset drive unit L3, IP65, 10 A–16 A See table below to determine L3 unit
194.0402-95 Hydroset drive unit L3, IP65, 16 A–20 A See table below to determine L3 unit
194.0402-96 Hydroset drive unit L3, IP65, 20 A–25 A See table below to determine L3 unit
194.0584-00 Hydroset drive unit L3, IP20, 1 A–1.6 A See table below to determine L3 unit
194.0584-90 Hydroset drive unit L3, IP20, 1.6 A–2.5 A See table below to determine L3 unit
194.0584-91 Hydroset drive unit L3, IP20, 2.5 A–4 A See table below to determine L3 unit
194.0584-92 Hydroset drive unit L3, IP20, 4 A–6.3 A See table below to determine L3 unit
194.0584-93 Hydroset drive unit L3, IP20, 6.3 A–10 A See table below to determine L3 unit
194.0584-94 Hydroset drive unit L3, IP20, 10 A–16 A See table below to determine L3 unit
194.0584-95 Hydroset drive unit L3, IP20, 16 A–20 A See table below to determine L3 unit
194.0584-96 Hydroset drive unit L3, IP20, 20 A–25 A See table below to determine L3 unit
Hydroset drive unit L3 194.0402-XX or 194.0584-XX
Crusher
200 V
50 Hz
200 V–240 V
50 Hz
380 V–420 V
50 Hz
440 V
50 Hz
500 V
50 Hz
525 V
50 Hz
575 V
50 Hz
380 V
60 Hz
440 V–480 V
60 Hz
575 V
60 Hz
550 V
50 Hz
CH/CS420 92 92 91 91 90 90 90 91 91 90 90 CH/CS430 92 92 91 91 90 90 90 91 91 90 90 CH/CS440 93 93 92 92 91 91 91 92 91 91 91 CH/CS660 93 93 92 92 91 91 91 92 91 91 91 CH870 CH880 94 94 94 94 94 95 94 94 94 H-22 91 91 90 00 00 00 00 90 90 00 00 H30 91 91 90 00 00 00 00 90 90 00 00 H/S-36 92 92 91 91 90 90 90 91 91 90 90 H/S-45 92 92 91 91 90 90 90 91 91 90 90 H-51, S-50 92 92 91 91 90 90 90 91 91 90 90 H/S-60 93 93 92 92 91 91 91 92 91 91 91 S-74 93 93 92 92 91 91 91 92 91 91 91304
Pos. no.
194.0402-XX
Part number
Description
00 90 91 92 93 94 95 96
230 1 1 1 1 1 1 1 1 975.0242-00 Power supply unit ML.50.100 Puls 85-264 VAC/24 VDC 2.1 A
E5219010
234 1 1 1 1 1 1 1 1 978.0307-00 Coupling box BK7350
235 1 1 1 1 1 1 1 1 978.0315-00 Digital input board KL1104 4x
236 1 1 1 1 1 1 1 1 978.0316-00 Digital output board KL2134 4x
237 1 1 1 1 1 1 1 1 978.0326-00 Termination
240 4 4 4 4 4 4 4 4 966.2977-00 Relay KRA-M4/1 24 VDC 1NO
241 1 1 1 1 1 1 1 1 966.2985-00 Bus bar F966.2977
245 2 2 2 2 2 2 2 2 966.2487-00 Contactor DILO=M-G-10 24 VDC
246 1 1 1 1 1 1 1 1 966.3507-00 Mechanical interlock MV DIL M
247 2 2 2 2 2 2 2 2 966.3508-00 Whedge V5/15 DIL
248 2 2 2 2 2 2 2 2 966.2181-00 Cover plate H DIL
250 1 966.2911-00 Circuit breaker PKZM 0–1.6 1 966.2912-00 Circuit breaker PKZM 0–2.5 1 966.2913-00 Circuit breaker PKZM 0–4 1 966.2914-00 Circuit breaker PKZM 0–6.3 1 966.2915-00 Circuit breaker PKZM 0–10 1 966.2916-00 Circuit breaker PKZM 0–16 1 966.2917-00 Circuit breaker PKZM 0–20 1 966.2918-00 Circuit breaker PKZM 0–25
251 1 1 1 1 1 1 1 1 966.2920-00 Auxiliary contact NHI11-PKZ0
240, 241
237
236
235
234
250 251
230
245, 246, 247
270
305. LV current transformer T11
Pos. no.
Qty.
Part number
Description
Remarks
305 975.0055-00 Current transformer, 100/5 A/A HF3A
975. 0032-00 Current transformer, 150/5 A/A HF3A
975.0022-00 Current transformer, 200/5 A/A HF3B
975.0025-00 Current transformer 300/5 A/A HF4B
975.0200-00 Current transformer, 400/5 A/A HF5
975-0148-00 Current transformer, 500/5 A/A HF7A
975.0196-00 Current transformer, 600/5 A/A HF7A
975.0027-00 Current transformer, 800/5 A/A HF7A
975.0028-00 Current transformer, 1000/5 A/A HF7A
975.0199-00 Current transformer, 1200/5 A/A HF7A
975.0213-00 Current transformer, 1500/5 A/A HF7A
975.0214-00 Current transformer, 2000/5 A/A HF7A
HF7A
HF5
HF4B
HF3A, HF3B
306. HV current transformer T11
307. HV voltage transformer T12
Pos. no.
Qty.
Part number
Description
Remarks
306 1 975.0256-00 HV current transformer, 50–100/5 A/A
975.0258-00 HV current transformer, 75–150/5 A/A
975.0260-00 HV current transformer, 100–200/5 A/A
975.0262-00 HV current transformer, 150–300/5 A/A
Pos. no.
Qty.
Part number
Description
Remarks
307 2 975.0265-00 HV voltage transformer, 2200/110 V/V 975.0267-00 HV voltage transformer, 3300/110 V/V 975.0269-00 HV voltage transformer, 4160/110 V/V 975.0271-00 HV voltage transformer, 5500/110 V/V 975.0273-00 HV voltage transformer, 6000/110 V/V 975.0275-00 HV voltage transformer, 6600/110 V/V 975.0277-00 HV voltage transformer, 11000/110 V/V
306
M10307
308. Caliper
309. Tank measurement unit CB
310. Power measurement unit U1N
311. Circuit breaker F11
Pos. no.
Qty.
Part number
Description
Remarks
308 1 923.0010-00 Caliper
Pos. no.
Qty.
Part number
Description
Remarks
309 1 978.0408-00 Tank measurement unit CB coupling box 4’’ analog input
4–20 mA
IP65
Pos. no.
Qty.
Part number
Description
Remarks
310 1 923.0520-00 Power transducer 3x110 V MODBUS
923.0521-00 Power transducer 3x400 V MODBUS
Pos. no.
Qty.
Part number
Description
Remarks
311 1 966.3835-00 Circuit breaker F11 overcurrent protection 0–0.16 A
309
312. Voltage transformer T12-T13
313. Position sensor B1N
Pos. no.
Qty.
Part number
Description
Remarks
312 1 975.0197-00 Voltage transformer, 600–500/400 V/V
975.0238-00 Voltage transformer, 700/400 V/V
Pos. no.
Qty.
Part number
Description
Remarks
313 1 984.0390-00 Position transducer EDS-160 CH/CS420, H-22, H/S-36
984.0391-00 Position transducer EDS-250 CH/CS430, CH/CS440, H/S-45
984.0421-00 Position transducer EDS-400 S-50, H51, H/S-60, S-75
984.0623-00 Position transducer EDS-300 H/S-660
984.0476-00 Position transducer EDS-630 CH880, H-84, S-60/109
312
314. Pressure sensor B2N
315. Temperature sensor B3N
320. Position sensor cable W1
321. Pressure sensor cable W2
Pos. no.
Qty.
Part number
Description
Remarks
314 1 984.1504-00 Pressure transducer 25 MPa M12A mal
1 452.4303-001 Pressure transducer kit 25 MPa M12A mal
1 966.3834-00 Adapter DIN43650 fem–M12A mal 5p
Pos. no.
Qty.
Part number
Description
Remarks
315 1 984.1503-00 Temperature transcucer PT100 200C M12 mal
1 452.4302-001 Temperature transducer kit 200C M12 mal
1 452.4302-002 Temperature transducer kit 200C M12 mal
Pos. no.
Qty.
Part number
Description
Remarks
320 1 194.0565-003 Cable M12 mal 5p 3 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems
Pos. no.
Qty.
Part number
Description
Remarks
321 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems
194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m
194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m
314
322. Temperature sensor cable W3
323. Power supply cable W4
324. ASRi bus cables W5
325. Termination plug -T
326. Extension cable W1
Pos. no.
Qty.
Part number
Description
Remarks
322 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems
194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m
194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m
194.0567-007 Cable M12 fem 4p angled-M12A mal 5p, 7 m
Pos. no.
Qty.
Part number
Description
Remarks
323 1 194.0411-002 Cable open ended–M12 fem 5p, 2 m
194.0411-005 Cable M12B mal 5p-12B fem 5p, 5 m
194.0411-010 Cable open ended–M12 fem 5p, 10 m
Pos. no.
Qty.
Part number
Description
Remarks
324 194.0412-001 Cable M12 fem 4p–M12 mal 4p, 1 m
194.0412-002 Cable M12 fem 4p–M12 mal 4p, 2 m
194.0412-003 Cable M12 fem 4p–M12 mal 4p, 3 m
194.0412-005 Cable M12 fem 4p–M12 mal 4p, 5 m
194.0412-007 Cable M12 fem 4p–M12 mal 4p, 7 m
194.0412-010 Cable M12 fem 4p–M12 mal 4p, 10 m
194.0412-020 Cable M12 fem 4p–M12 mal 4p, 20 m
194.0412-030 Cable M12 fem 4p–M12 mal 4p, 30 m
194.0412-040 Cable M12 fem 4p–M12 mal 4p, 40 m
194.0412-050 Cable M12 fem 4p–M12 mal 4p, 50 m
194.0412-060 Cable M12 fem 4p–M12 mal 4p, 60 m
194.0412-080 Cable M12 fem 4p–M12 mal 4p, 80 m
194.0412-100 Cable M12 fem 4p–M12 mal 4p, 100 m
Pos. no.
Qty.
Part number
Description
Remarks
325 978.0330-00 Termination plug kit Male + female
Pos. no.
Qty.
Part number
Description
Remarks
326 1 194.0566-000 Cable M12 fem 4p–M12 mal 5p, 0.25 m
194.0566-004 Cable M12 fem 4p–M12 mal 5p, 4 m
194.0566-007 Cable M12 fem 4p–M12 mal 5p, 7 m
194.0566-009 Cable M12 fem 4p–M12 mal 5p, 9 m
194.0566-012 Cable M12 fem 4p–M12 mal 5p, 12 m
330. OPC server
331. Reporter
332. Remote interface
333. ASRi software package
334. Ethernet switch
335. Ethernet cable W20
Pos. no.
Qty.
Part number
Description
Remarks
978.0405-00 ASRi OPC server software
S223.564 ASRi OPC server manual
Pos. no.
Qty.
Part number
Description
Remarks
978.0406-00 ASRi Reporter software
S223.565 ASRi Reporter manual
Pos. no.
Qty.
Part number
Description
Remarks
978.0404-00 ASRi WINi Remote interface software
S223.566 ASRi WINi Remote interface manual
Pos. no.
Qty.
Part number
Description
Remarks
978.0409-00 ASRi Software package
Pos. no.
Qty.
Part number
Description
Remarks
ASRi Ethernet switch, M12D, IP65, 100-240 VAC ASRi Ethernet switch, RJ-45, IP20, 24 VDC ASRi Ethernet switch, M12D, IP65, 24 VDC Power supply
194.0498-00 ASRi-SWITCH 6TX 2FX IP65
194.0498-01 ASRi-SWITCH 6TX 2FX IP20
Pos. no.
Qty.
Part number
Description
Remarks
960.0661-003 Ethernet cable M12D mal–12D mal, 3 m
960.0661-005 Ethernet cable M12D mal–12D mal, 5 m
960.0661-010 Ethernet cable M12D mal–12D mal, 10 m
960.0661-020 Ethernet cable M12D mal–12D mal, 20 m
960.0661-040 Ethernet cable M12D mal–12D mal, 40 m
960.0661-060 Ethernet cable M12D mal–12D mal, 60 m
960.0661-080 Ethernet cable M12D mal–12D mal, 80 m
336. Ethernet optic cable W21
337. Ethernet converter cable W25
3xx. Ethernet converter cable W26
3xx. Ethernet joint cable W27
3xx. Ethernet converter cable
Pos. no.
Qty.
Part number
Description
Remarks
960.0662-000 Ethernet optic cable M12–M12 crossed, X m
Pos. no.
Qty.
Part number
Description
Remarks
960.0663-00 Ethernet converter cable, RJ45-M12D coded, cross
Pos. no.
Qty.
Part number
Description
Remarks
960.0664-00 Ethernet converter cable, RJ45-M12D coded, straight
wired
Pos. no.
Qty.
Part number
Description
Remarks
960.0665-00 Ethernet joint cable, M12D fem-M12D fem
Pos. no.
Qty.
Part number
Description
Remarks
960.0667-00 Ethernet converter cable, M12 mal-M12D fem