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spare parts catalog

Doc. no. R 223.1355 en

(2)

Serial no. / Machine no.

Sign.

SANDVIK ASRi 2.0

© Copyright 2007 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1355 en

Issue: 20090224

Version: 1

(3)

General

Ordering information

When ordering parts, always state the serial number according to the serial

number decal on the ASRi control unit OP. State quantity, article number and

part name for each ordered part. The quantities listed in this catalog show

how many pieces of each part that are usually exchanged in a certain

position.

Identification

The ASRi serial number decal on the side of the control unit contains the

serial number that is needed when contacting Sandvik SRP AB concerning

this specific equipment. The serial number is also needed when contacting

Sandvik concerning spare parts. Please enter the serial number of the

associated machine in the intended field on the first page of this spare parts

catalog (the copyright page).

1

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System overview with item number references

PS

OP

X7 X1 X5 X4 X2 X3 X1 X2 X4 X5

CB

B1N

B2N

B3N

X1 X2

U1N

X1 X2

L3

S

I

P

I

I

100-240V

AC

L1

W4

W5

W5

W5

W1

85-250V A

C/DC

W103

W104

W105

100-240V

AC

W102

W101

W2

W3

W6

T

T

X1 X2

M1

M6

X4 X4 X4 X4

W1M6

L3

X4

W2M6

15, 16 10, 11, 12 3, 4 T12 T11 X3

303

302

305

306, 307, 312

31

1

313

314

315

320

321

322

324

325

310

309

304

300, 301

(5)

300. Control panel OP

301. Wall mount

Pos. no.

Qty.

Part number

Description

Remarks

300 1 194.0575-00 Control panel, wall mounted, dampers included Replaces 194.0400-00 and 194.0400-91

194.0575-90 Control panel, mounted in cabinet Replaces 194.0400-90

Pos. no.

Qty.

Part number

Description

Remarks

301 1 964.2840-00 Wall mount For wall and table mounting

300

(6)

302. Push button box L1

303. Power supply unit PS

Pos. no.

Qty.

Part number

Description

Remarks

302 1 966.3828-00 Push button box

Pos. no.

Qty.

Part number

Description

Remarks

303 1 975.0296-00 Power supply 24 V, IP67

302

(7)

304. Hydroset drive unit L3

(Continued)

Pos. no.

Qty.

Part number

Description

Remarks

304 1 194.0402-00 Hydroset drive unit L3, IP65, 1 A–1.6 A See table below to determine L3 unit

194.0402-90 Hydroset drive unit L3, IP65, 1.6 A–2.5 A See table below to determine L3 unit

194.0402-91 Hydroset drive unit L3, IP65, 2.5 A–4 A See table below to determine L3 unit

194.0402-92 Hydroset drive unit L3, IP65, 4 A–6.3 A See table below to determine L3 unit

194.0402-93 Hydroset drive unit L3, IP65, 6.3 A–10 A See table below to determine L3 unit

194.0402-94 Hydroset drive unit L3, IP65, 10 A–16 A See table below to determine L3 unit

194.0402-95 Hydroset drive unit L3, IP65, 16 A–20 A See table below to determine L3 unit

194.0402-96 Hydroset drive unit L3, IP65, 20 A–25 A See table below to determine L3 unit

194.0584-00 Hydroset drive unit L3, IP20, 1 A–1.6 A See table below to determine L3 unit

194.0584-90 Hydroset drive unit L3, IP20, 1.6 A–2.5 A See table below to determine L3 unit

194.0584-91 Hydroset drive unit L3, IP20, 2.5 A–4 A See table below to determine L3 unit

194.0584-92 Hydroset drive unit L3, IP20, 4 A–6.3 A See table below to determine L3 unit

194.0584-93 Hydroset drive unit L3, IP20, 6.3 A–10 A See table below to determine L3 unit

194.0584-94 Hydroset drive unit L3, IP20, 10 A–16 A See table below to determine L3 unit

194.0584-95 Hydroset drive unit L3, IP20, 16 A–20 A See table below to determine L3 unit

194.0584-96 Hydroset drive unit L3, IP20, 20 A–25 A See table below to determine L3 unit

Hydroset drive unit L3 194.0402-XX or 194.0584-XX

Crusher

200 V

50 Hz

200 V–240 V

50 Hz

380 V–420 V

50 Hz

440 V

50 Hz

500 V

50 Hz

525 V

50 Hz

575 V

50 Hz

380 V

60 Hz

440 V–480 V

60 Hz

575 V

60 Hz

550 V

50 Hz

CH/CS420 92 92 91 91 90 90 90 91 91 90 90 CH/CS430 92 92 91 91 90 90 90 91 91 90 90 CH/CS440 93 93 92 92 91 91 91 92 91 91 91 CH/CS660 93 93 92 92 91 91 91 92 91 91 91 CH870 CH880 94 94 94 94 94 95 94 94 94 H-22 91 91 90 00 00 00 00 90 90 00 00 H30 91 91 90 00 00 00 00 90 90 00 00 H/S-36 92 92 91 91 90 90 90 91 91 90 90 H/S-45 92 92 91 91 90 90 90 91 91 90 90 H-51, S-50 92 92 91 91 90 90 90 91 91 90 90 H/S-60 93 93 92 92 91 91 91 92 91 91 91 S-74 93 93 92 92 91 91 91 92 91 91 91

304

(8)

Pos. no.

194.0402-XX

Part number

Description

00 90 91 92 93 94 95 96

230 1 1 1 1 1 1 1 1 975.0242-00 Power supply unit ML.50.100 Puls 85-264 VAC/24 VDC 2.1 A

E5219010

234 1 1 1 1 1 1 1 1 978.0307-00 Coupling box BK7350

235 1 1 1 1 1 1 1 1 978.0315-00 Digital input board KL1104 4x

236 1 1 1 1 1 1 1 1 978.0316-00 Digital output board KL2134 4x

237 1 1 1 1 1 1 1 1 978.0326-00 Termination

240 4 4 4 4 4 4 4 4 966.2977-00 Relay KRA-M4/1 24 VDC 1NO

241 1 1 1 1 1 1 1 1 966.2985-00 Bus bar F966.2977

245 2 2 2 2 2 2 2 2 966.2487-00 Contactor DILO=M-G-10 24 VDC

246 1 1 1 1 1 1 1 1 966.3507-00 Mechanical interlock MV DIL M

247 2 2 2 2 2 2 2 2 966.3508-00 Whedge V5/15 DIL

248 2 2 2 2 2 2 2 2 966.2181-00 Cover plate H DIL

250 1 966.2911-00 Circuit breaker PKZM 0–1.6 1 966.2912-00 Circuit breaker PKZM 0–2.5 1 966.2913-00 Circuit breaker PKZM 0–4 1 966.2914-00 Circuit breaker PKZM 0–6.3 1 966.2915-00 Circuit breaker PKZM 0–10 1 966.2916-00 Circuit breaker PKZM 0–16 1 966.2917-00 Circuit breaker PKZM 0–20 1 966.2918-00 Circuit breaker PKZM 0–25

251 1 1 1 1 1 1 1 1 966.2920-00 Auxiliary contact NHI11-PKZ0

240, 241

237

236

235

234

250 251

230

245, 246, 247

270

(9)

305. LV current transformer T11

Pos. no.

Qty.

Part number

Description

Remarks

305 975.0055-00 Current transformer, 100/5 A/A HF3A

975. 0032-00 Current transformer, 150/5 A/A HF3A

975.0022-00 Current transformer, 200/5 A/A HF3B

975.0025-00 Current transformer 300/5 A/A HF4B

975.0200-00 Current transformer, 400/5 A/A HF5

975-0148-00 Current transformer, 500/5 A/A HF7A

975.0196-00 Current transformer, 600/5 A/A HF7A

975.0027-00 Current transformer, 800/5 A/A HF7A

975.0028-00 Current transformer, 1000/5 A/A HF7A

975.0199-00 Current transformer, 1200/5 A/A HF7A

975.0213-00 Current transformer, 1500/5 A/A HF7A

975.0214-00 Current transformer, 2000/5 A/A HF7A

HF7A

HF5

HF4B

HF3A, HF3B

(10)

306. HV current transformer T11

307. HV voltage transformer T12

Pos. no.

Qty.

Part number

Description

Remarks

306 1 975.0256-00 HV current transformer, 50–100/5 A/A

975.0258-00 HV current transformer, 75–150/5 A/A

975.0260-00 HV current transformer, 100–200/5 A/A

975.0262-00 HV current transformer, 150–300/5 A/A

Pos. no.

Qty.

Part number

Description

Remarks

307 2 975.0265-00 HV voltage transformer, 2200/110 V/V 975.0267-00 HV voltage transformer, 3300/110 V/V 975.0269-00 HV voltage transformer, 4160/110 V/V 975.0271-00 HV voltage transformer, 5500/110 V/V 975.0273-00 HV voltage transformer, 6000/110 V/V 975.0275-00 HV voltage transformer, 6600/110 V/V 975.0277-00 HV voltage transformer, 11000/110 V/V

306

M10

307

(11)

308. Caliper

309. Tank measurement unit CB

310. Power measurement unit U1N

311. Circuit breaker F11

Pos. no.

Qty.

Part number

Description

Remarks

308 1 923.0010-00 Caliper

Pos. no.

Qty.

Part number

Description

Remarks

309 1 978.0408-00 Tank measurement unit CB coupling box 4’’ analog input

4–20 mA

IP65

Pos. no.

Qty.

Part number

Description

Remarks

310 1 923.0520-00 Power transducer 3x110 V MODBUS

923.0521-00 Power transducer 3x400 V MODBUS

Pos. no.

Qty.

Part number

Description

Remarks

311 1 966.3835-00 Circuit breaker F11 overcurrent protection 0–0.16 A

309

(12)

312. Voltage transformer T12-T13

313. Position sensor B1N

Pos. no.

Qty.

Part number

Description

Remarks

312 1 975.0197-00 Voltage transformer, 600–500/400 V/V

975.0238-00 Voltage transformer, 700/400 V/V

Pos. no.

Qty.

Part number

Description

Remarks

313 1 984.0390-00 Position transducer EDS-160 CH/CS420, H-22, H/S-36

984.0391-00 Position transducer EDS-250 CH/CS430, CH/CS440, H/S-45

984.0421-00 Position transducer EDS-400 S-50, H51, H/S-60, S-75

984.0623-00 Position transducer EDS-300 H/S-660

984.0476-00 Position transducer EDS-630 CH880, H-84, S-60/109

312

(13)

314. Pressure sensor B2N

315. Temperature sensor B3N

320. Position sensor cable W1

321. Pressure sensor cable W2

Pos. no.

Qty.

Part number

Description

Remarks

314 1 984.1504-00 Pressure transducer 25 MPa M12A mal

1 452.4303-001 Pressure transducer kit 25 MPa M12A mal

1 966.3834-00 Adapter DIN43650 fem–M12A mal 5p

Pos. no.

Qty.

Part number

Description

Remarks

315 1 984.1503-00 Temperature transcucer PT100 200C M12 mal

1 452.4302-001 Temperature transducer kit 200C M12 mal

1 452.4302-002 Temperature transducer kit 200C M12 mal

Pos. no.

Qty.

Part number

Description

Remarks

320 1 194.0565-003 Cable M12 mal 5p 3 m For ASRi 2.x, serial no. 2 000–xxxx.

NOTE! not for older ASRi systems

Pos. no.

Qty.

Part number

Description

Remarks

321 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.

NOTE! not for older ASRi systems

194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m

194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m

314

(14)

322. Temperature sensor cable W3

323. Power supply cable W4

324. ASRi bus cables W5

325. Termination plug -T

326. Extension cable W1

Pos. no.

Qty.

Part number

Description

Remarks

322 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.

NOTE! not for older ASRi systems

194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m

194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m

194.0567-007 Cable M12 fem 4p angled-M12A mal 5p, 7 m

Pos. no.

Qty.

Part number

Description

Remarks

323 1 194.0411-002 Cable open ended–M12 fem 5p, 2 m

194.0411-005 Cable M12B mal 5p-12B fem 5p, 5 m

194.0411-010 Cable open ended–M12 fem 5p, 10 m

Pos. no.

Qty.

Part number

Description

Remarks

324 194.0412-001 Cable M12 fem 4p–M12 mal 4p, 1 m

194.0412-002 Cable M12 fem 4p–M12 mal 4p, 2 m

194.0412-003 Cable M12 fem 4p–M12 mal 4p, 3 m

194.0412-005 Cable M12 fem 4p–M12 mal 4p, 5 m

194.0412-007 Cable M12 fem 4p–M12 mal 4p, 7 m

194.0412-010 Cable M12 fem 4p–M12 mal 4p, 10 m

194.0412-020 Cable M12 fem 4p–M12 mal 4p, 20 m

194.0412-030 Cable M12 fem 4p–M12 mal 4p, 30 m

194.0412-040 Cable M12 fem 4p–M12 mal 4p, 40 m

194.0412-050 Cable M12 fem 4p–M12 mal 4p, 50 m

194.0412-060 Cable M12 fem 4p–M12 mal 4p, 60 m

194.0412-080 Cable M12 fem 4p–M12 mal 4p, 80 m

194.0412-100 Cable M12 fem 4p–M12 mal 4p, 100 m

Pos. no.

Qty.

Part number

Description

Remarks

325 978.0330-00 Termination plug kit Male + female

Pos. no.

Qty.

Part number

Description

Remarks

326 1 194.0566-000 Cable M12 fem 4p–M12 mal 5p, 0.25 m

194.0566-004 Cable M12 fem 4p–M12 mal 5p, 4 m

194.0566-007 Cable M12 fem 4p–M12 mal 5p, 7 m

194.0566-009 Cable M12 fem 4p–M12 mal 5p, 9 m

194.0566-012 Cable M12 fem 4p–M12 mal 5p, 12 m

(15)

330. OPC server

331. Reporter

332. Remote interface

333. ASRi software package

334. Ethernet switch

335. Ethernet cable W20

Pos. no.

Qty.

Part number

Description

Remarks

978.0405-00 ASRi OPC server software

S223.564 ASRi OPC server manual

Pos. no.

Qty.

Part number

Description

Remarks

978.0406-00 ASRi Reporter software

S223.565 ASRi Reporter manual

Pos. no.

Qty.

Part number

Description

Remarks

978.0404-00 ASRi WINi Remote interface software

S223.566 ASRi WINi Remote interface manual

Pos. no.

Qty.

Part number

Description

Remarks

978.0409-00 ASRi Software package

Pos. no.

Qty.

Part number

Description

Remarks

ASRi Ethernet switch, M12D, IP65, 100-240 VAC ASRi Ethernet switch, RJ-45, IP20, 24 VDC ASRi Ethernet switch, M12D, IP65, 24 VDC Power supply

194.0498-00 ASRi-SWITCH 6TX 2FX IP65

194.0498-01 ASRi-SWITCH 6TX 2FX IP20

Pos. no.

Qty.

Part number

Description

Remarks

960.0661-003 Ethernet cable M12D mal–12D mal, 3 m

960.0661-005 Ethernet cable M12D mal–12D mal, 5 m

960.0661-010 Ethernet cable M12D mal–12D mal, 10 m

960.0661-020 Ethernet cable M12D mal–12D mal, 20 m

960.0661-040 Ethernet cable M12D mal–12D mal, 40 m

960.0661-060 Ethernet cable M12D mal–12D mal, 60 m

960.0661-080 Ethernet cable M12D mal–12D mal, 80 m

(16)

336. Ethernet optic cable W21

337. Ethernet converter cable W25

3xx. Ethernet converter cable W26

3xx. Ethernet joint cable W27

3xx. Ethernet converter cable

Pos. no.

Qty.

Part number

Description

Remarks

960.0662-000 Ethernet optic cable M12–M12 crossed, X m

Pos. no.

Qty.

Part number

Description

Remarks

960.0663-00 Ethernet converter cable, RJ45-M12D coded, cross

Pos. no.

Qty.

Part number

Description

Remarks

960.0664-00 Ethernet converter cable, RJ45-M12D coded, straight

wired

Pos. no.

Qty.

Part number

Description

Remarks

960.0665-00 Ethernet joint cable, M12D fem-M12D fem

Pos. no.

Qty.

Part number

Description

Remarks

960.0667-00 Ethernet converter cable, M12 mal-M12D fem

(17)
(18)

References

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