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Steel Wire Rope Slings Properties
Here you will find information on how to construct wire rope slings and adhere to the legislation to ensure the safety, plus:
General information for Steel Wire Rope Slings Ferrule / Splicing
Soft Eye Multi-leg Slings Length Marking Dimensioning Fittings Lifting Capacity Working Load Limit
Please only use this information for reference purposes.
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Steel Wire Rope Slings
Steel Wire Rope Slings General
General: Steel wire rope slings are in most cases easier and less expensive than chain slings. Galvanised wire rope provides good protection against corrosion, in extreme environments stainless wire ropes can be used. For extremely heavy lifting wire rope slings are usually the best option.
Material/Design: For manufacturing of wire rope slings the rope grade shall be either 1770 or 1960 N/mm². In multi-leg slings the rope dimension and grade shall be the same for each leg. The working load limit of the lower terminal fitting(s) shall be at least equal to that of the leg(s) to which it is/they are fitted. Where a terminal fitting is used, the eye termination shall always be fitted with a thimble. For 3- and 4-leg slings a master link with intermediate link should bee used.
Safety factor: 5:1.
Standard: EN 13414-1
Note: EN 13414-1 is valid for diameter ø8 mm to ø60 mm
Hazardous Conditions
Particulary hazardous conditions including offchore actvities, the lifing of a person and lifting of potentially dangerous loads such as molten metals, corrosive materials or fissile materials. In such cases the degree of hazard should be assessed by a competent person and the working load limit adjusted accordingly.
Ferrule/Splicing
The minimum length of plain rope between the inside ends of ferrules terminating a sling leg shall be 20 times the nominal rope diameter. The minimum length of plain rope between the tails of splices shall be at least 15 times the nominal rope diameter. For endless sling the length between the ferrules shall not be less than three times the length of the ferrule after pressing.
Soft Eye
The peripheral length (l) of a soft eye shall be at least four rope lay lengths. CERTEX apply as standard that the length (h) of the soft eye shall be at least 15 times the rope diameter.
Multi Leg Slings
"If you are unsure how to calculate any of the factors for length, splicing etc.
Please consult our our training department."
Multi Leg Slings
The working load limit of any master link shall be at least equal to that of the sling. The working load limit of any intermediate link fitted to a three-leg or four-leg sling shall be at least equal to 1,6 times the WLL of one of the legs suspended from it.
WARNING! When using the steel wire rope sling for projected lifting with an angel (ß) less then 45°,the working load limit will increase. This shall be informed by the time of order.
Length
Length
Length
The length (L) shall be that measured between the bearing points of the sling or the circumference length of an endless sling.
Single leg and endless slings
The measured length of a ferrule-secured sling shall not differ from the nominal length by more than two rope diameters or 1 % of the nominal length, whichever is the greater.
The measured length of a spliced sling shall not differ from the nominal length by more than four rope diameters or 2 % of the nominal length, whichever is the greater.
Where single leg slings are intended to be used as matched sets, the difference in length of matched sets of ferrule- secured eye slings shall not exceed the rope diameter, or 0,5 % of the nominal length, whichever is the greater.
Multi leg slings
The measured individual leg length of a ferrule-secured sling shall not differ from the nominal length of the sling by more than two rope diameters or 1 % of the nominal length, whichever is the greater.
The difference in length between the individual legs of any multi-leg sling under no load shall not exceed 1,5 times the rope diameter or 0,5 % of the nominal length, whichever is the greater.
"Laid" (cable-laid) endless slings
The measured length for cable-laid grommets with diameter <61 mm the tolerance shall be ±1d or 1% of the nominal length, whichever is the greater. For cable-laid grommets with diameter >65mm the tolerance shall be ±0,5d or 0,5% of the nominal length, whichever is the greater.
Marking
Each sling shall be provided with a marking plate or be marked in the ferrules (single leg and endless slings) with the manufacturer's identifying mark, working load limit (WLL), length, manufacturing date and CE marking.
Dimensioning for Steel Wire Rope Slings
Dimensioning for Steel Wire Rope Slings
Working load limit (WLL) for steel wire rope sling
Single leg sling
WLL (ton) = (F x K ) / (Z x g)
Endless sling (choke)
WLL (ton) = (F x K x 2 x 0,8) / (Zp x g)
Multi-leg sling
WLL (ton) = (F x K x K ) / (Zp x g)
F = the minimum breaking force of the rope, in kN.
K = factor for the efficiency of the termination, for ferrule 0,9 and for spliced 0,8.
K = the leg factor relating to the number of legs and the angle to the vertical, see WLL-table.
Z = the coefficient of utilization (working coefficient), with the value 5.
g = 9,81
Bending diameters effect on the working load limit (WLL)
CERTEX recommend that consideration will be taken to that the slings capacity will be lower when the bending diameter decreasing. If, for example the rope bends around a bearing point which has the same diameter as the rope itself the capacity will decrease to half, see figure.
Wire Rope Fittings
min T p
min T
min T L
min T L p
Wire Rope Fittings
P-ferrules, cylindrical ferrules: Straight edges against the wire rope. Externally diameter is approximately two times the rope diameter. Total length is approximately 4,5 times the rope diameter.
PK-ferrules, cylindrical/conical ferrules: Cone against the wire rope in one end, the other end is straight. Externally diameter is approximately two times the rope diameter. Total length is approximately 5-6 times the rope diameter.
R-ferrules, cylindrical end stop: Straight edges against the wire rope. Externally diameter is approximately two times the rope diameter. Total length is approximately 4,5 times the rope diameter.
T-LOC, steel reinforcement turnback ferrule: For rotation resistant wire rope when used together with solid thimble.
Prevents the aluminum ferrule from splitting. Swaged together with a standard turnback ferrule. Approved for wire ropes of grade 2160 N/mm .
Material: Aluminum alloy/steel alternatively copper alloy/stainless steel for stainless steel rope slings.
Socketing
Socketing achieves with zinc alloy, pure zinc or with cold tempered two-component compound in our standard sockets or in special sockets according to customers desires.
Splice
Splicing achieves as a short splice, crane splice, long splice or grommets.
Swaged terminals
Swaging of terminals achieves by roller pressing the terminal over single wire rope. Standard terminals are available in stainless material, but are also manufactured in other materials and constructions according to the customers desires.
Wire Rope Fittings
The most commonly used rope fittings with indication of remaining percentage of steel wire min breaking force.
2
Lifting capacity and working temperature
Lifting capacity and working temperature
Lifting capacity is marked on the suspension points and given for each nominal size in tables and graphs in the technical data sheet. These lifting capacities must not be exceeded.
With asymmetrical load distribution, the lifting capacity of single-leg rigging at 90° slinging angle is applicable to 2- to 4-leg rigging. This corresponds to the lifting capacity given on the suspension point.
Working temperature WLL - 40°C to + 200°C no reduction + 200°C to + 300°C less 10%
+ 300°C to + 400°C less 25%
over 400°C not permissible
After using at over 200 °C, the lifting capacity must be permanently reduced as per the above table. Bearing wear may be accelerated and must be monitored by the user (see below for detecting wear).
Working Load Limit (WLL) Fibre core
General: Working load limits for slings with fibre core in grade 1770 or 1960 N/mm ferrule-secured, P- or PK-ferrules.
Fibre core - 1770 N/mm²
Rope WLL in tons for steel wire rope with fibre core 1770 N/mm²
Ø Single 2-leg & basket* 3- 4-leg* Endless
mm Straight Choked Basket
0°-45° 45°-60° 0°-45° 45°-60°Straight Choked Basket
3 0,09 0,07 0,18 0,12 0,09 0,19 0,13 0,18 0,14 0,36
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
2
4 0,15 0,12 0,3 0,21 0,15 0,31 0,22 0,3 0,24 0,6
5 0,25 0,2 0,5 0,35 0,25 0,5 0,35 0,5 0,4 1
6 0,35 0,28 0,7 0,5 0,35 0,7 0,5 0,7 0,55 1,4
7 0,5 0,4 1 0,7 0,5 1 0,75 1 0,8 2
8 0,7 0,55 1,4 0,95 0,7 1,5 1,05 1,4 1,1 2,8
9 0,85 0,7 1,7 1,2 0,85 1,8 1,3 1,7 1,4 3,4
10 1,05 0,85 2,1 1,5 1,05 2,25 1,6 2,1 1,7 4,2
11 1,3 1 2,6 1,8 1,3 2,7 1,95 2,6 2,12 5,2
12 1,55 1,2 3,1 2,12 1,55 3,3 2,3 3,1 2,5 6,2
13 1,8 1,4 3,6 2,5 1,8 3,85 2,7 3,6 2,9 7,2
14 2,12 1,7
4,2 3 2,12 4,35 3,15 4,24 3,3 8,48
16 2,7 2,2 5,4 3,85 2,7 5,65 4,2 5,4 4,35 10,8
18 3,4 2,7 6,8 4,8 3,4 7,2 5,2 6,8 5,65 13,6
20 4,35 3,4 8,7 6 4,35 9 6,5 8,7 6,9 17,4
22 5,2 4,1 10,4 7,2 5,2 11 7,8 10,4 8,4 20,8
24 6,3 5 12,6 8,8 6,3 13,5 9,4 12,6 10 25,2
26 7,2 5,8 14,4 10 7,2 15 11 14,4 11,8 28,8
28 8,4 6,7 16,8 11,8 8,4 18 12,5 16,8 13,5 33,6
32 11 8,8 22 15 11 23,5 16,5 22 18 44
36 14 11,2 28 19 14 29 21 28 22,5 56
40 17 13,6 34 23,5 17 36 26 34 28 68
44 21 16,8 42 29 21 44 31,5 42 33,5 84
48 25 20 50 35 25 52 37 50 40 100
52 29 23,2 58 40 29 62 44 58 47 116
56 33,5 26,8 67 47 33,5 71 50 67 54 134
60 39 31,2
78 54 39 81 58 78 63 156
Factor (K ) 1 0,8 2 1,4 1 2,1 1,5 2 1,6 4
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
Rope WLL in tons for steel wire rope with fibre core 1770 N/mm²
Ø Single 2-leg & basket* 3- 4-leg* Endless
mm Straight Choked Basket
0°-45° 45°-60° 0°-45° 45°-60°Straight Choked Basket
Fibre core - 1960 N/mm²
Rope WLL in tons for steel wire rope with fibre core 1960 N/mm²
Ø Single 2-leg & basket* 3- 4-leg* Endless
mm Straight Choked Basket
0°-45° 45°-60° 0°-45° 45°-60°Straight Choked Basket
3 0,1 0,08 0,2 0,14 0,1 0,21 0,15 0,2 0,18 0,4
4 0,18 0,14 0,38 0,25 0,18 0,38 0,27 0,36 0,3 0,72
5 0,28 0,22 0,56 0,38 0,28 0,57 0,4 0,56 0,43 1,12
6 0,4 0,32 0,8 0,56 0,4 0,84 0,6 0,8 0,64 1,6
7 0,55 0,4 1,1 0,75 0,55 1,1 0,83 1,1 0,9 2,2
8 0,75 0,6 1,5 1,1 0,75 1,6 1,1 1,4 1,2 3
9 0,9 0,8 1,8 1,26 0,9 2 1,4 1,8 1,5 3,6
10 1,2 0,95 2,4 1,7 1,2 2,5 1,8 2,4 1,9 4,8
11 1,4 1,1 2,8 2 1,4 3 2,2 2,8 2,3 5,6
12 1,7 1,3 3,4 2,4 1,7 3,6 2,6 3,4 2,7 6,8
13 2 1,6 4 2,8 2 4,2 3 4 3,2 8
14 2,3 1,8
4,6 3,2 2,3 4,8 3,5 4,6 3,7 9,2
16 3 2,4 6 4,2 3 6,3 4,5 6 4,8 12
18 3,8 3,1 7,6 5,3 3,8 8 5,7 7,6 6,1 15,2
20 4,7 3,8 9,4 6,6 4,7 10 7,1 9,4 7,6 18,8
22 5,7 4,6 11,4 8 5,7 12 8,5 11,4 9,2 23
24 6,8 5,4 13,6 9,5 6,8 14,3 10,2 13,6 11 27
26 8 6,4 16 11,2 8 16,8 12 16 12,8 32
28 9,3 7,4 18,6 13 9,3 19,5 14 18,6 15 37
32 12 9,7 24 16,8 12 25,5 18 24 19,5 48
36 15 12 30 21 15 32 23 30 25 60
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
L
40 19 15 38 27 19 40 28,5 38 30 76
44 23 18 46 32 23 48 34 46 37 92
48 27 22 54 38 27 57 41 54 44 108
52 32 26 64 45 32 67 48 64 51 128
56 37 30 74 52 37 78 56 74 60 148
60 43 34
86 60 43 90 64 86 68 172
68 55 44 110 77 55 115 82 110 88 220
71 60 48 120 84 60 126 90 120 96 240
Factor (K ) 1 0,8 2 1,4 1 2,1 1,5 2 1,6 4
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
Rope WLL in tons for steel wire rope with fibre core 1960 N/mm²
Ø Single 2-leg & basket* 3- 4-leg* Endless
mm Straight Choked Basket
0°-45° 45°-60° 0°-45° 45°-60°Straight Choked Basket
Steel core
General: Working load limits for slings with steel core in grade 1770 N/mm and 1960 N/mm ferrule-secured, P- or PK- ferrules.
Steel core - 1770 N/mm²
Rope WLL in tons for wire rope with steel core 1770 N/mm²
Ø Single 2-leg &
Basket* 3-4-leg* Endless
mm Straight Choked Basket 0°-
45° 45°-60°0°- 45°
45°- 60°
Straight Choked Basket
3 0,1 0,08 0,2 0,14 0,1 0,21 0,15 0,2 0,16 0,4
4 0,17 0,14 0,34 0,24 0,17 0,36 0,25 0,34 0,27 0,68
5 0,27 0,22 0,54 0,38 0,27 0,56 0,41 0,54 0,43 1,08
6 0,38 0,3 0,76 0,53 0,38 0,8 0,57 0,76 0,61 1,52
7 0,53 0,42 1,06 0,74 0,53 1,1 0,8 1,06 0,85 2,12
8 0,75 0,6 1,5 1,05 0,75 1,55 1,1 1,5 1,2 3
9 0,95 0,75 1,9 1,3 0,95 2 1,4 1,9 1,5 3,8
10 1,15 0,9 2,3 1,6 1,15 2,4 1,7 2,3 1,85 4,6
11 1,4 1,1 2,8 2 1,4 3 2,12 2,8 2,25 5,6
12 1,7 1,35 3,4 2,3 1,7 3,55 2,5 3,4 2,7 6,8
13 2 1,6 4 2,8 2 4,15 3 4 3,15 8
14 2,25 1,8
4,5 3,15 2,25 4,8 3,4 4,5 3,7 9
16 3 2,4 6 4,2 3 6,3 4,5 6 4,8 12
18 3,7 3 7,4 5,2 3,7 7,8 5,65 7,4 6 14,8
20 4,6 3,7 9,2 6,5 4,6 9,8 6,9 9,2 7,35 18,4
22 5,65 4,5 11,3 7,8 5,65 11,8 8,4 11,3 9 22,6
24 6,7 5,4 13,4 9,4 6,7 14 10 13,4 10,6 26,8
26 7,8 6,2 15,6 11 7,8 16,5 11,5 15,6 12,5 31,2
28 9 7,2 18 12,5 9 19 13,5 18 14,5 36
32 11,8 9,4 23,6 16,5 11,8 25 17,5 23,6 19 47,2
36 15 12 30 21 15 31,5 22,5 30 23,5 60
40 18,5 14,8 37 26 18,5 39 28 37 30 74
44 22,5 18 45 31,5 22,5 47 33,5 45 36 90
48 26 20,8 52 37 26 55 40 52 42 104
52 31,5 25,2 63 44 31,5 66 47 63 50 126
56 36 28,8 72 50 36 76 54 72 58 144
60 42 33,6
84 58 42 88 63 84 67 168
Factor (K ) 1 0,8 2 1,4 1 2,1 1,5 2 1,6 4
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
Steel core - 1960 N/mm²
L
2 2
L
Rope WLL in tons for wire rope with steel core 1960 N/mm²
Ø Single 2-leg &
Basket* 3-4-leg* Endless
mm Straight Choked Basket 0°-
45° 45°-60°0°- 45°
45°- 60°
Straight Choked Basket
3 0,11 0,09 0,22 0,15 0,11 0,23 0,16 0,22 0,17 0,44
4 0,19 0,15 0,38 0,27 0,19 0,4 0,28 0,38 0,3 0,76
5 0,3 0,24 0,6 0,42 0,3 0,63 0,45 0,6 0,5 1,2
6 0,43 0,34 0,86 0,6 0,43 0,9 0,65 0,86 0,7 1,7
7 0,6 0,5 1,2 0,8 0,6 1,2 0,88 1,2 0,9 2,3
8 0,8 0,65 1,6 1,15 0,8 1,7 1,2 1,6 1,3 3,2
9 1,05 0,8 2,1 1,45 1,05 2,2 1,8 2,1 1,7 4,2
10 1,3 1 2,6 1,8 1,3 2,7 1,9 2,6 2 5,2
11 1,5 1,2 3 2,2 1,5 3,3 2,3 3 2,5 6
12 1,8 1,4 3,6 2,6 1,8 3,9 2,8 3,6 3 7,2
13 2,2 1,8 4,4 3 2,2 4,5 3,2 4,4 3,5 8,8
14 2,5 2
5 3,5 2,5 5,3 3,8 5 4 10
16 3,3 2,6 6,6 4,6 3,3 6,9 4,9 6,6 5,2 13,2
18 4,1 3,3 8,2 5,8 4,1 8,7 6,2 8,2 6,6 16,4
20 5,1 4,1 10,2 7,2 5,1 10,7 7,7 10,2 8,2 20,4
22 6,2 5 12,4 8,7 6,2 13 9,3 12,4 10 24,8
24 7,4 5,9 14,8 10,3 7,4 15,5 11,1 14,8 11,8 29,6
26 8,7 7 17,4 12,1 8,7 18,2 13 17,4 13,8 34,8
28 10 8 20 14 10 21 15 20 16 40
32 13 10,4 26 18,4 13 27,5 19,7 26 21 52
36 16,6 13,3 33 23 16,6 35 25 33 26,5 66
40 20,5 16,4 41 29 20,5 43 31 41 33 82
44 25 20 50 35 25 52 37 50 40 100
48 29,5 23,6 59 41 29,5 62 44 59 47 118
52 35 28 70 48 35 73 52 70 55 140
56 40 32 80 56 40 84 60 80 64 160
60 46 37
92 65 46 97 69 92 74 184
Factor (K ) 1 0,8 2 1,4 1 2,1 1,5 2 1,6 4
* When using a multi-leg sling in a choker hitch - reduce the value with 20%.
Training Enquiries: Telephone 01302-756-777 | Email training@certex.co.uk L
"If you are unsure how to calculate any of the factors for length, splicing etc.
Please consult our our training department."
Unit C1, Harworth Industrial Estate Bryans Close
Harworth Doncaster DN11 8RY
01302 756 777 info@certex.co.uk
