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(1)

8/16/2012

This presentation to be used in

conjunction with:

• Spec Sheets: SA-GRSP10, SA-GRSP09, SA-GRSP11

• Samples in DC-GROUND-KIT

(2)

8/16/2012

Network Bonding and Grounding:

TIA-607-B – Generic Telecommunications Bonding and

Grounding (Earthing) for Customer Premises

2

Tom Turner

Product Manager, Power & Grounding tom.turner@panduit.com

(3)

Presentation objectives

Topics

• Scope of TIA-607-B, Generic Telecommunications Bonding and Grounding

(Earthing) for Customer Premises

• Grounding and bonding system implementation according to TIA-607-B, including:

– Data centers

– Telecommunications closets Throughout the presentation

• Requirements from TIA-607-B and products that solve issues identified in the standard

• Common problems and how to avoid those issues

Order of presentation: start at equipment and work out to earth

(4)

BICSI credits available for this presentation

Qualifies for one credit: • RCDD CEC

• Installer • Technician

• Certified Trainer

Please make sure we have your:

• Name, as you want it to appear on your certificate of course completion • Name of the company you work for

• Your E-mail address (so we can send you the certificate)

(5)

Purpose and scope of TIA-607-B

TIA-607-B grounding is normative and applies to entire building, not

just data center

TIA-607-B, ―Generic Telecommunications Bonding and Grounding (Earthing) for Customer Premises‖, is now approved! Scope now includes grounding of ITE

(6)

What is TIA-607-B?

Scope: Specifies requirements for a

generic telecommunications bonding

and grounding infrastructure, and its

interconnection to other systems, for

locations where telecommunications

equipment will be or are installed

Major revision of J-STD-607-A:

• Includes G&B of telecommunications

spaces (distributors and computer

rooms)

• Continued harmonization efforts (as

practicable) on terminology and

practices with international

standards

Scope of TIA-607-B TBB Distributors Computer Rooms TGB TMGB

(7)

Implementation of a telecommunications grounding and

bonding system per TIA-607-B

• Bond the equipment to the racks/cabinets

• Ensure that the racks/cabinets have electrical

continuity

• Bond the racks/cabinets back to the electrical

panel

• Bond nearby conductive items such as pathways

and building steel to the telecommunications

(8)

Equipment in cabinets and racks

“Rather than relying

on the ac power cord

ground wire, it is

desirable that

equipment be

grounded in a

verifiable manner as

described in this

Standard.”

Figure 7—Example of three methods to bond equipment and racks to ground

(9)

Implementing the equipment

grounding requirement

Bond equipment with a jumper when possible

Bonding screws have thread-forming threads and serrations under the head

that remove the paint off mounting flanges and patch

panels (RGTBSG-C)

Bonding cage nuts have teeth that cut paint when

installed (CBN4K)

(10)

Some equipment isn’t designed for a supplemental

bonding system

• Can’t add a jumper

• Can’t add a bonding screw or a bonding cage nut

That’s OK. So long as the AC power system and the telecom bonding

system are bonded together, no safety issues result

Most servers cannot be grounded directly to the telecommunications grounding system

(11)

Ground strip kits

• Ground strips have same

x-sectional area as #6 AWG wire

• Strips also future-proof against a

future installer bonding to the rack

without thread-forming screws

RGS Family

Install the strip on the

vertical rail and bond all

other jumpers to it

(12)

TIA-607-B requires racks and cabinets to

be electrically continuous

• Electrical continuity must be

confirmed through the use of

bonding jumpers, bonding

hardware, or the removal of paint

• Bonding jumpers must be a

minimum of #12 AWG

Bare metal bonding tabs that automatically create electrical continuity when cabinet is assembled

All Panduit racks and

cabinets are electrically

continuous, eliminating the

(13)

If the rack/cabinet is not electrically continuous, use a

busbar

• Bond busbar to rack/cabinets

with thread-forming screws to

create electrical continuity

between the equipment

mounting rails

• Bond to busbar with 2-hole lug

tongues for long-term

connection reliability

Thread-forming screws 2-hole lug mounting

(14)

New terminology introduced by TIA-607-B:

Telecommunications Equipment Bonding

Conductor (TEBC)

• “The TEBC

connects the

TMGB/TGB to

equipment

racks/cabinets”

• Minimum

separation from

power and

telecom cables is

50 mm (2 in)

Example TEBCs routed along auxiliary cable brackets (which help to maintain 50 mm separation)

TEBCs

(15)

Acceptable telecommunications equipment bonding

conductor topologies for the telco closet, per TIA-607-B

Rack bonding conductor (RBC) Telecommunications equipment bonding conductor (TEBC)

(16)

Use two-hole lugs to bond to busbars and racks &

cabinets. Compression is required on busbars

One hole mechanical lug

(17)

Connector considerations – TIA-607-B

Mechanical connectors are

allowed for bonding the

TEBC/RGB to racks, but

Panduit recommends

compression to prevent

(18)

Mesh-BN: a collection of components (As per CENELEC documents, includes TIA-942’s Data Center Grounding Infrastructure as the “Supplemental

Bonding Network” and IEEE Std 1100 calls the MCBN), per TIA-607-B

Information technology equipment (ITE) Racks and cabinets Cabling pathways (not shown) Building steel Supplemental bonding grid (SBG) Conduits Rack bonding conductor (RBC)

(19)

Watch for this common problem

Common Bonding Network

Jumper Kit (RGCBNJ660P22)

When you see a supplemental bonding grid (SBG) with nothing attached to it, the customer intended to have grounding but got nothing!!! Making this

bond was in no one’s scope of work... (20% of the data centers have this problem)

Specify who

bonds the racks

(20)

HTAP Crimping

• HTCT HTAPs require 12

tons of compression

• CT-2930/L is

recommended

• Can use other

manufacturers’ tools

and retain UL

Listing/CSA Certification

• Must use Panduit

locator dies

Patented locating rib guarantees full-width crimp 1st time, every time! HTCT HTAP CD-930H-250 Locator Die CT-2930/L

(21)

Conductor sizing isn’t only about electrical issues…

Size matters!

Standards call for a minimum #6

AWG for mechanical strength

(22)

Supplemental bonding grid construction per TIA-607-B

• #6 AWG round wire or

2‖ wide copper strips

bonded at intersections

• Minimum grid density is

3 m (10 ft) centers

• Minimum 1/0 bond to

TGB/TMGB

(23)

Example SBG construction

Make aisle grounds convenient to racks and cabinets

Cross aisle grounds every 10 feet

•Use #6 AWG wire •Use pedestal grounding clamps at conductor intersections • Bond to AC power ground through a local TGB

(24)

GPQC family of access floor grounding (Mesh-BN)

products

• Up to two each of #6 AWG-2/0

conductors

• Rated for fault current (not all

commonly installed access floor

connectors are)

• Models for access floor

pedestals from ¾‖ to 2‖

diameters

Hinged U-bolt design allows for ―no look‖ installation— saving 67% of installation

(25)

Preventing loose busbar connections

25 Two-hole compression lugs required on TGB & TMGB (Type LCC-W) Telecommunications Grounding Busbar (TGB), BICSI/TIA-607 hole pattern

(Type GB2B, or Part GB2B0306TPI-1)

BICSI-607 stainless steel TGB hardware

stack-up

(26)

Operability testing of power

connectors

UL 486A, CSA 22.2

4 samples must pass all tests

• Wire secureness test

• Static heating test

• Wire pull-out test

NEBS Level 3

Must be UL Listed

9 samples must pass all tests

• Vibration test

• Wire pull-out

• Temp & humidity cycle

• Hydrogen sulfide corrosion

• 30 day salt fog corrosion

• Wire pull-out

• AC fault current

• Lightning test

• Wire pull-out test

(27)

Do you already own the tools?

Panduit lugs can be crimped with select competitors’ tools and

dies and still retain UL/CSA approvals and NEBS Level 3

(28)

ASTM 545-97: Electroplated Coatings of Tin

Panduit doesn’t rest—while others are cheapening their lugs to compete with foreign competition, Panduit is improving quality by moving to Class C plating as a standard offering*

28

* Running change, in process

Others

(29)

What else needs to be bonded?

• IEEE studies have indicated that the point of diminishing

financial returns with respect to lightning strikes is 2 meters

(6 feet)

• Bond anything that could become charged that a person

could bump while working on a rack/cabinet for safety

• Therefore, bond any conductive path within six feet of your

racks/cabinets

(30)

Bond cable tray and ladder rack sections

Split bolts – use tin plated if outdoors (Panduit SBC &

SBCT, respectively) #6 AWG conductor, green w/yellow jacket

– OR –

PANDUIT® Wyr-Grid™ and

GRIDRUNNER™ hardware

automatically bonds sections, eliminating the need for jumper wires

Specify systems that automatically bond to reduce chances of error

(31)
(32)

Armored fiber optic

cable To grounding system

Armored fiber grounding cable clamp

• Mechanical clamp design is entirely external to armor—no risk of damage to fibers

• Clamp assembly has more current-carrying capability than the armor it attaches to

Mechanical clamp assembly Cover protects clamp and provides neat appearance

(33)

Telecommunications Bonding Backbone (TBB)

• Purpose of TBB is to reduce

potential differences between

interconnected

telecommunications systems

on different floors

• Originates at TMGB and

extends throughout building

using telecom pathways

• Connects TGBs that exist in

each distributor

TBB and its bonds, adapted from Figure 32, TIA-607-B

(34)

34

(35)

• Specify current-rated connectors (access floor)

• Specify compression connectors rather than mechanical

connectors (connections to racks)

• Panduit builds features into its products that facilitate grounding • Panduit has a broad line of

power and grounding

connectors that are tested to the most rigorous reliability

assurance standards. Specifying these standards minimizes your risk

35

Summary

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