Knauf Ceiling Design

(1)

Drywall Systems 2009-09

D19

Knauf Ceiling Design

D191 – Knauf Mitring Technology

D192 – Knauf Moulding Technology

D193 – Knauf Domes

Note on English translation / Hinweise zur englischen Fassung

This is a translation of the system catalogue valid in Germany.

All stated details and properties are in compliance with the regulations of the German standards and building

reg-ulations. They are only applicable for the speci

fi

ed products, system components, application rules, and

construc-tion details in connecconstruc-tion with the speci

fi

cations of the respective certi

fi

cates and approvals.

Knauf Gips KG denies any liability for applications outside of Germany as this requires changes acc. to the

respec-tive national standards and building regulations.

Dies ist eine Übersetzung des in Deutschland gültigen Detailblattes. Alle angegebenen Werte und Eigenschaften

entsprechen den in Deutschland gültigen Normen und bauaufsichtlichen Regelungen. Sie gelten nur bei

Verwen-dung der angegebenen Produkte, Systemkomponenten, AnwenVerwen-dungsregeln und Konstruktionsdetails in

Verbin-dung mit den Vorgaben der bauaufsichtlichen Nachweise.

Die Knauf Gips KG lehnt jegliche Haftung für Einsatz und Anwendung außerhalb Deutschlands ab, da in diesem

Fall eine Anpassung an nationale Normen und bauaufsichtliche Regelungen notwendig ist.

(2)

Details

General

Knauf Design Elements

Recessed lighting Tender specifications Construction, application 30 32 8 Page

The shown details are examples for the design options. Deviating substructures and anchorings can be necessary,

Fin ceilings

Knauf Mitring Technology

3

Module ceilings

5 Knauf Moulding Technology

Design elements: Knauf Arch Elements Moulded Knauf Boards (on site)

Bent Knauf Profiles CD / UA (factory bent)

6 7

depending on the type and layout of the design elements.

On request, Knauf Design Elements are available in

many variants and layouts according to the design requirements.

Protrudings Recesses Saw tooth ceilings Waved ceilings 12 13 14 15 16 17 Vaulted ceiling Barrel vault ceiling

18 19 D191 D192 Cornices Split-level ceiling 21 22

Knauf Domes

Knauf Domes

24 D193

Flat domes / special domes and vaults

Knauf Accessories

Multi Connector

Angle Connector 90° Universal Connector Daisy Chain Clip

28 28 29 29

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Design elements: Knauf Boards with mitring / Design Element Units

Further information

Brochure D10 Knauf Ceiling Competence - Room for Ideas www.knauf-formbar.de

Seite 2

Associated Technical Data Sheets

D11 Knauf Board Ceilings

D12 Knauf Cleaneo Acoustic Ceilings®

Bent Knauf Profiles

Cantilevers

Examples for cantilevers 26

The specifications of the Knauf Technical Data Sheets D11 / D12 / D15 are to be observed.

D15 Knauf Wood Joist Ceiling Systems

D19 Knauf Ceiling Design

Seite 3

30° to 150° mitres

Board thicknesses 6.5 mm to 25 mm

Glueing of non-glued boards: and glue with PVA glue.

Prime mitring with Knauf Tiefengrund

S

Marking of the face side Dimensions

S

Information required for ordering:

Board types

Knauf GKB / GKBI

45°

Example: L angle (for more examples see page 4 + detail pages)

Bevelled mitring

Mitring from

Board thickness 12.5 mm Board types

Bevelled L angle Bevelled U section

Mitring as glued edge

Board thicknesses

Bevelled mitring Straight

mitring 90°mitring 120°mitring

Moulded e .g. upstands

Glued / partially glued / non-glued Options for mitred design elements

Mitring as glued edge

Thermoboard Diamant Techniform

Other types on request

30° mitring _to

all angles are

150° mitring possible Straight / moulded Schemazeichnungen Factory glued Factory-glued www.knauf-formbar.de 90° 90° Knauf GKF / GKFI Knauf GKB / GKBI Diamant Knauf GKF / GKFI 6.5 mm to 25 mm Board types Knauf GKB / GKBI Thermoboard Diamant Techniform

Other types on request Knauf GKF / GKFI

D191 Knauf Mitring Technology

Design elements: Knauf Boards with mitring / Knauf Design Element Units

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Seite 4

1x 90° mitring 1x 90° mitring

1x 90° mitring

1 2 4

Examples: Mitring Technology

5 6 7 8 2x 90° mitring 1x 45° + 1x 90° mitring 2x 90° mitring 2x 90° mitring 3x 90° mitring 3x 90° mitring

2x 60° + 2x 60° mitring + board strip 9 10 11 28 1+1 90° mitring 4x 90° mitring 2+2 90° mitring 2+2 90° mitring 12 13 14

15 2+1 90° mitring 16 2+1 90° mitring 17 3+2 90° mitring

Example: Mitring + on-site coving Design element + coving

4x 90° mitring + board strip 27

Scheme drawings

Coving can be applied on Knauf Boards on site

Design elements:

Knauf Boards with mitring Knauf Design Element Units

consist of several boards with or without mitring Note

boards with V mitring

Knauf Arch Elements

consist of several moulded Knauf Boards

D191 Knauf Mitring Technology

Design elements: Knauf Boards with mitring/ Knauf Design Element Units

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Arch elements

Concave inside arches

Seite 5

90°quarter shell 120°shell 180°half shell

Element thicknesses -t-Other on request Radius Angle 180°  70 mm Element length

(depending on radius and angle) max. 3480 mm

Factory glued

Moulded design elements are: straight or round, depending on type

t r 24 mm Scheme drawings 20 19 face side t t

Convex outside arch

t t

t

90°quarter shell 120°shell 180°half shell

Examples: Moulding technology Quarter shell 90°, concave

18 Shell 120°, concave Half shell 180°, concave

Quarter shell 90°, convex

29 30 Shell 120°, convex 31 Half shell 180°, convex

For more examples see detail pages

Quarter shell 90°, convex

23

with straight extension 24 Quarter shell 90°, concavewith straight extension

S arch

21

face side

32

S arch with straight extensions

33

face side face side

face side face side face side

face side 12 mm 18 mm (2x 6 mm) (3x 6 mm) (4x 6 mm) www.knauf-formbar.de

Half shell 180°, concave with straight extensions

face side face side face side

r

face s_ide

r

face side face si de

r

_r

fac e si de fac e s ide face si de

r

D192 Knauf Moulding Technology

Design elements: Knauf Arches

(6)

to fix the board

cut board

Knauf Board strip Angle or channel to support boards e. g. roof batten

t 12.5 mm

Moulded Knauf Board

Moulding device

longitudinal dire

ction

Length o

f layout

Seite 6

Examples t mm 500 9.5 mm 2000 Dry bending Board thickness mm Bending radius Wet bending 6.5 1000 300 12.5 2750 1000 Techniform Dry bending

Bend Knauf Boards slowly, laterally over

1.

Fasten board with Drywall Screws along the

2.

4.Lay board on precast moulding device, fix with tape water drains.

3.Moisten the board by spraying or with a lambskin roller and Perforate the board laterally and longitudinally with

2.

1. Put the cut-to-length Knauf Boards on a grid made of perimeters (so excess water can drip off).

Wet bending

on top and exceeding the grid on the Pre-bending on moulding device is recommended.

Axial spacing of furring channels Radius 300 to 2500 > 2500  300  400 mm mm b Diamant For perforation patterns, bending process, bending radii and axial spacings of furring

2750 1000

Bending only in longitudinal direction

substructure. curvature.

channels or similar materials

let settle for a few minutes. Repeat process until excessive and allow to dry.

Fastening of moulded Knauf Boards Moulded Knauf Boards

Concave Convex

Convex outside arch Concave inside arch

Radiu s of b_oard

r

Radius of boa rd

r

side to be compressed face side face side side to be compressed

Other Knauf Boards or bending radii on request

Cleaneo Acoustic Boards®

12.5

t

Scheme drawings

Moulding device

channels, see Knauf Technical Data Sheet K761 Cleaneo Acoustic®

r

b

with the side to be

GKB GKB / GKF

r

the Spike Roller.

compressed

D192 Knauf Moulding Technology

On site moulded Knauf Boards

(7)

Seite 7

min. bending radius

Concave

Convex

Bent Knauf CD and UA Profiles 500 mm UA Profile CD Channel Ra diu_{s o} f bo ard

Concave bent profile

r Ra dius of _pr ofile

r1

There is always a production-related straight (non-bent) front

Knauf CD Channels: Knauf UA Profiles:

Profile lengths on request

CD 60x27x0.6 UA 50x40x2 UA 75x40x2 UA 100x40x2

150 mm

and end of length each.

Example

UA Profile CD Channel r1

min. bending radius r1 1000 mm

27 t

(Board thick_ness)

Scheme drawings

Other designs (as pre-cut) on request

Axial spacings of substructure components

a

Max. spacing suspenders

of the ceiling system according to the respective

c

Max. axial spacing of carrying channels Knauf Technical Data Sheet, e. g. D11

D192 Knauf Moulding Technology

Factory-bent Knauf CD Channels and UA Profiles

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D192-S6 Examples

Seite 8

Knauf Board with 45° + 90° mitring

Knauf Quarter Shell 90°, concave

Scheme drawings straig_ht curved D192-S6 Detail, scale 1:5

+

Max. cantilever length and lighting weight on request

Knauf Board with mitring Knauf Quarter Shell with straight extensions

Board joint, backed with Flex Profile 100

CD 60x27

Clip Fastener, screw connected with CD Channel Drywall Screw TN

with straight extensions

Uniflott + Joint Tape Kurt

Flex Profile Knauf Multi-purpose Screw

In case of curved layout, a substructure made of ribs with a ring can be necessary

D19 Recessed lighting

Knauf Mitring and Moulding Technology

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Seite 9

Recessed lighting with 90° arches

D192-S3

straight

Scheme drawings

Option D192-S3

Detail, scale 1:5

Board joint , backed with Flex Profile 100

CD 60x27 Clip Fastener, screw connected with CD Channel

Board joint , backed with Flex Profile 100 Knauf Quarter Shell with straight extensions

E. g. canted sheet metal strips, 0.6 mm Continuous angle profile

Knauf Board with 90° mitring Knauf Quarter Shell 90°, concave

+

with straight extensions

Knauf Quarter Shell 90°, convex with straight extension

or Uniflott + Trenn-Fix Drywall Screw TN

UD 28x27 Knauf Quarter Shell with straight extension

Drywall Screw TN

Flex Profile

D19 Recessed lighting

Knauf Mitring and Moulding Technology

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Scheme drawings

Seite 10

D191-S13 Recessed lighting at split level ceiling

D191-S13 Option curved straight Examples Option Details, scale 1:5

Knauf Board with 90° mitring

Knauf Design Element Unit

+

Knauf Board with mitring Knauf Design Element Unit with mitring

Knauf Board with mitring

E. g. Angle Connector 90° CD 60x27

Knauf Board with mitring Knauf Board with mitring

+

Knauf Board with 90° mitring CD 60x27

E. g. Multi Connector with 90° Adaptor

Drywall Screw TN

(90° mitring)

On site:

glued and stapled _{On site:}

glued and stapled

(glued edge)

D19 Recessed lighting

Knauf Mitring Technology

(11)

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Examples Scheme drawing

Seite 11

Recessed lighting at cornice

D191-S14 D191-S14 straight curved Option (60° mitring) Option Details, scale 1:5

+

Knauf Design Element Unit with mitring

Max. cantilever length and lighting weight on request Support is necessary until glue has set

Glueing with Knauf PVA Glue Glueing with Fugenfüller Leicht or Uniflott

Angle profile, 2 mm gauge Drywall Screw TB

(90° mitring)

(glued edge)

D19 Recessed lighting

Knauf Mitring Technology

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Seite 12

Horizontal fins D191-S4 D191-S28 Vertical fins Scheme drawings D191-S4 Option straight curved

Knauf Design Element Unit with horizontal fins

Details, scale 1:5

Option

Knauf Design Element Units with horizontal fins

+

Multi Connector with 90° Adaptor CD 60x27

CD 60x27 UD 28x27

Cleaneo Acoustic Board (e. g. perforation 15/30 R) Knauf Vertical Fin

CD 60x27

Fins are applied laterally to furring channels CD 60x27 Pre-drill on site and screw fasten on CD Channels

Use Drywall Screws TN with a length according to the height of the fins: Minimum screw length =

®

D191-S28

Knauf Vertical Fins

+

e. g. perforation 15/30 R or 20/42 R Cleaneo Acoustic Boards® Option

100

width and height of fins are variable Drywall Screw TN

with Daisy Chain Clip, see page 29

Max. cantilever length acc. to page 26

width 25 mm / height of fins is variable

Knauf Design Element Unit or

(90° mitring)

Height of fin Horizontal board layer

Min. penetration of CD Channel 10 mm +

+

D19 Fin Ceilings

Knauf Mitring Technology

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Seite 13

Module ceiling with stepped split level ceiling

D191-S12 D191-S11 Module ceiling split level ceiling with frieze

Module ceiling with crown frieze

D191-S3 D191-S9 Module ceiling D191-S3 D191-S9 Option Option D191-S12 D191-S11 Option Option Details, scale 1:5

Knauf Design Element Units (60° or 90° mitring)

Knauf Design Element Unit with mitring Knauf Design Element Unit with mitring Cleaneo Acoustic Board® Knauf Board

CD 60x27

Knauf Design Element Unit with mitring Knauf Design Element

Unit with mitring E. g. UW 50 or CD 60x27

Drywall Screw TN Knauf Design Element Unit with mitring Screw E. g. CW 50 or Drywall Screw TB Universal Bracket Knauf Multi-purpose

D19 Module ceilings

Knauf Mitring Technology

(14)

Seite 14

Protruding D191-S7 Heigh t of fins Protrudings as fins D191-S6  150 mm: > 150 to 300 mm: > 300 to 600 mm: Protruding D191-S29 D191-S7 D191-S29 D191-S6

Knauf Boards with 90° mitring

Substructure depending on fin height:

UD 28x27

Knauf Multi-purpose Screws

Details, scale 1:5

CD 60x27

CD 60x27 Drywall Screw TN

UD 28x27 optionally

Drywall Screw TN

only upper UD Profile upper + lower UD Profile

upper + lower UD Profile + vertical CD Channel

Option (bevelled) Knauf Board with mitring

Anchor heavy lighting on the substructure or on the basic ceiling

D19 Protrudings

Knauf Mitring Technology

(15)

Seite 15

Recess

D191-S10 D191-S30 Recess

D191-S10 D191-S30 D191-S32

Details, scale 1:5

CD 60x27 CD 60x27 CD 60x27 Knauf Board CD 60x27 with mitring Drywall Screw TN

Recess as split level ceiling, perforated D191-S31

Cleaneo Acoustic Board® with mitring

CD 60x27

Anchor heavy lighting on the substructure or on the basic ceiling

500

mm *)

 500 mm if no displacement between the ceiling area sections

is expected. *)

Otherwise, reinforcements are necessary.

UD 28x27

Knauf Multi-purpose Screw

D19 Recesses

Knauf Mitring Technology

(16)

Seite 16

D191-S26A

Customized ceiling canopy e. g. made of stainless steel,

Saw tooth ceiling with ceiling canopy

D191-S26B

D191-S26C

D191-S26

Nonius Hanger:

note direction of installation

Moulded Knauf Boards, convex Knauf Boards with mitring

+

e. g. 30°

Knauf Design Element Fins

Details, scale 1:5

separately anchored

+

with upstand Knauf Board with mitring

Knauf Design Element Fin Moulded Knauf board, convex

with upstand

CD 60x27

Multi Connector with

Drywall Screw TN

Knauf Board strip

Adaptor 30° to 280°

Flex Profile

Knauf Board

D19 Saw tooth ceilng

Knauf Mitring and Moulding Technology

(17)

Seite 17

D192-S10D

Waved Ceiling

D192-S10

Details, non-scale

Moulded Knauf Boards, convex

+

with upstand + board strips

Moulded Knauf Boards, concave

with board strips

Moulded Knauf Boards, concave

Moulded Knauf Boards, convex

CD 60x27

Option

Bent Knauf CD Channel, convex

Spline construction or

Bent Knauf CD Channels, convex + concave

Spline

CD 60x27 Drywall Screw TN

Nonius Hanger: note direction of installation

+

D19 Waved ceiling

Knauf Mitring and Moulding Technology

(18)

Concave vaulted ceiling D192-S11

Seite 18

Detail, non-scale

CD 60x27

Moulded Knauf Board, Bent Knauf CD Channel, concave

Drywall Screw TN

Moulded Knauf Boards, concave

+

Knauf Boards with 90° mitring Bent Knauf CD Channels, concave

+

D192-S11

Nonius Hanger:

note direction of installation

For perforation patterns, bending process, bending radii and axial spacings of furring channels, see Cleaneo Acoustic Boards:®

Knauf Technical Data Sheet K761 Cleaneo Acoustic® Moulded Cleaneo Acoustic Board,

concave

®

concave

D19 Vaulted Ceiling

Knauf Mitring and Moulding Technology

(19)

Concave barrel vault ceilings with Techniform Boards D192-S1

Seite 19

D192-S1

Detail, non-scale

E. g. moulded Knauf Techniform Boards 2x 6.5 mm, concave

+

or

Knauf Half Shells 180°, concave

E. g. moulded Knauf Techniform Boards 2x 6.5 mm, Drywall Screw TN

Drywall Screw TN

glued and stapled

Knauf Board with mitring CD 60x27

Flex Profile Drywall Screw TN

CD 60x27

concave,

D19 Barrel vault ceiling

Knauf Mitring and Moulding Technology

(20)

Examples Detail, non-scale Concave barrel vault ceiling

D192-S9

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Seite 20

D192-S9 Moulded Knauf Boards, concave

+

Knauf Boards with 90° mitring Bent Knauf CD Channels, concave

+

UD 28x27 (not anchored to the wall) Connect UD Profiles prior to installation Metal Screw LB 3.5x9.5 mm

Uniflott + Trenn-Fix

CD 60x27

Moulded Knauf Board, concave Bent Knauf CD Channel, concave Drywall Screw TN

Knauf Board with mitring Uniflott + Joint Tape Kurt Fill and finish transition widely,

Load capacity class of the suspension is limited to min. 0.25 kN

D19 Barrel vault ceiling

Knauf Mitring and Moulding Technology

(21)

Examples Details, scale 1:5

Seite 21

Cornice at connection to wall

D192-S12

D192-S12

Cornice at split level ceiling D192-S13

D192-S13 Knauf Quarter Shell with mitring

Drywall Screw TN

Uniflott + Trenn-Fix

E. g. CW 50 Drywall Screw TN

Knauf Multi-purpose Screw

Knauf Quarter Shell 90°, concave with mitring

with straight extensions and mitring

Knauf Quarter Shell 90°, concave with straight extensions and mitring with straight extension and mitring E. g. CW 50

Knauf Quarter Shell with Board joint, backed with Flex Profile 100

Drywall Screw TN

Uniflott + Joint Tape Kurt

Drywall Screw TN

Option

or

CD 60x27

or

Cornice at connection to wall D191-S1 Angle Con-CD 60x27 nector 90° or Multi Connector

Knauf Board with mitring UD 28x27

Drywall Screw TN Uniflott + Trenn-Fix

Knauf Board with mitring E. g. CW 50

Option

D191-S1

Knauf Boards with mitring Option 90° 60° and 90° or E. g. UW 50 Drywall Screw TB Flex Profile Flex Profile extensions and mitring

D19 Cornices

Knauf Mitring and Moulding Technology

(22)

Seite 22

Split level ceiling with convex 90° arch

D192-S2

Split level ceiling with S arch D192-S4

D192-S4 D192-S2

Knauf S Arch Knauf 90° Quarter Shell, convex

with straight extensions Board joint, backed with Flex Profile 100

Knauf S Arch

Drywall Screw TN

Universal Connector

Knauf Quarter Shell with extensions

Drywall Screw TN

CD 60x27 Uniflott + Joint Tape Kurt

CD 60x27 Drywall Screw TN Uniflott + Trenn-Fix Drywall Screw TN Flex Profile Flex Profile

D19 Split level ceilings

Knauf Moulding Technology

(23)

Seite 23

Split level ceiling 45°

D191-S21 D191-S32 Shadow gap

D191-S21

Girder encasement as split level ceiling D191-S33

Knauf Board with mitring 45°

Knauf Board with mitring Drywall Screw TN

CD 60x27

Multi Connector with 135° Adaptor Uniflott + Joint Tape Kurt

Knauf Board

CD 60x27 Knauf Board with mitring

Knauf Board strip E. g. UD 28x27

D191-S33

Knauf Design Element Unit Knauf Boards with 90° mitring

+

D191-S32

Knauf Board with mitring CD 60x27

Angle Connector 90° or Multi Connector with Adaptor 90° Knauf Board with mitring

Knauf Design Element Unit with mitring Drywall Screw TN

CD 60x27

(90° mitring) (glued edge)

D19 Split level ceilings

Knauf Mitring Technology

(24)

Examples Scheme drawings

Seite 24

D193-P1

Suspender for Square Tube 20/20

Scope of delivery of Flat Domes:

Diameter of cladding Connector Square Tube to

Complete cladding with required fasteners) Complete substructure

(except Nonius Suspension / threaded rods

Installation plan

Knauf Board Strips 12.5 mm +

Rise: Diameter:

Flush Connector

Non-bent delivery Delivered connected to the

Connection of CD Channels at vertex

suspended with claddin g Rise o f Board Segments e. g. 9.5 mm 358.5 mm Munich Berlin 235 mm 2600 mm 2132 mm Special Domes Board Segment Board Strips Suspender for Square Tube Bent Knauf CD Channel,

concave

Square Tube 20/20

Connector Square Tube to CD Channel

Nonius Suspension or threaded rod

see page 25

+

+ Section of flat dome

Knauf Standard Flat Domes:

CD Channel

Square Tube

D193 Knauf Domes

Knauf Flat Domes

(25)

D193 Knauf Domes

Knauf Special Domes and vaults

Concave dome

Cloister vault

Mirror vault

Barrel vault

Convex dome

Tray vault

Umbrella dome

Cross vault

Three-centre cross vault

Ogive cross vault

(26)

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Seite 26

Gypsum board only

Board thickness: 12.5 mm

Scheme drawings, dimensions in mm

A A

Max. cantilever length

Upstands at the cantilever end are not permissible

With sheet metal angle

Metal gauge: 2 mm of ceiling

none

Load class Linear load in the cantilever centre

0.15  150 mm

(e. g. built-in lighting)

0.30

0.50

kN/m² 2 kg/m 5 kg/m

B

 150 mm  100 mm - 100 mm  150 mm  100 mm

-No additional loads are permissible

Board thickness of upstand: 12.5 mm

 100 mm

With CD Channel 60x27x0.6 as furring channel

Specifications are only valid for cantilever CD furring Channels of ceiling

none

 250 mm

(e. g. built-in lighting)

2 kg/m 5 kg/m

C

 200 mm  150 mm  100 mm  150 mm  200 mm  150 mm  100 mm  100 mm

No channel extension (joint) e. g. with Multi Connector

B

150 150

is permissible within the span between the two suspenders (in case of single level substructure) or connectors (in case of double level substructure) next to the cantilever

C C 150 150 CD furring channel,  500 mm CD furring channel, 2 x C Examples 0.15 0.30 0.50 kN/m²

Suspension, spacing:

a 1250 mm

2 x C

CD carrying channel, axial spacing:

c 1250 mm axial spacing  500 mm axial spacing Single-layer: 75 Double-layer: B Single-layer: Double-layer: 75

(Refer to notes on page 27)

Angle Connector 90°: Multi Connector:

A A

D19 Cantilevers

Knauf Mitring and Moulding Technology

(27)

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Seite 27

Scheme drawings, dimensions in mm

With UA Profile 50x40x2 as carrying channel

 400 mm

2 kg/m 5 kg/m

E

 350 mm  300 mm  300 mm  300 mm  350 mm  300 mm  300 mm  300 mm

With sheet metal cantilever

Metal gauge: 2 mm

 200 mm

2 kg/m 5 kg/m

D

 150 mm  150 mm  100 mm  150 mm  150 mm  150 mm  100 mm  100 mm D 50 L1 L2 L3 L1 + L2 + L3 300 mm L4 L4

No profile extension (joint) is permissible

within the span between the two suspenders next to the cantilever UA carrying channel, Suspension, spacing: 300 E

Other solutions for individual cases on request.

Higher cantilever lengths, higher loads , other axial spacings require a more detailed design calculation and are available on request. Beyond the specification stated here, the specifications of the respective ceiling system should be followed.

Examples E UA carrying channel, axial spacing 300 kN/m² kN/m²

Specifications are only valid for cantilever UA carrying

Suspension, spacing: Board thickness of upstand: 12.5 mm

Double-layer: 150 Single-layer: c  1000 mm 2 x E a 2050 mm 2 x E a 2050 mm axial spacing c  1000 mm Notes L4

Axial spacings of the substructure components: Max. spacings of supensions a

of the respective ceiling system acc. to Knauf Technical Data Sheet, e. g. D11

c / max. axial spacing of carrying channels

of ceiling

none

(e. g. built-in lighting) 0.15

0.30 0.50 of ceiling

none

(e. g. built-in lighting) 0.15

0.30 0.50

channels

D19 Cantilevers

Knauf Mitring and Moulding Technology

(28)

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Seite 28

Multi Connector Multi Connector Adaptors

90° Adaptor 135° Adaptor Adaptor Z 12.5 30° to 280° Adaptors

45° or 135° angle The Multi Connector can be shortened

with a metal shear, if required

Fasten Multi Connector with 2 Drywall Screws TN 3.5x25 to each CD Channel

Fire resistance from above

with 2 Drywall Screws TN 3.5x25 per CD Channel

Connect Multi Connector with Adaptors, Adaptor should lock in place, Angled connections / shadow gaps

2x Multi Connector + 2x Adaptor 135°

Angle adjustable from 30° to 280° 2x Multi Connector +

2x 30° to 280° Adaptor 90° angle

2x Multi Connector +

2x Adaptor 90° 2x Multi Connector +2x 90° Adaptor fasten with LN 3.5x9

90° split level ceiling 3x Multi Connector + 4x 90° Adaptor

Shadow gap with 12.5 mm cladding 2x Multi Connector +

2x Adaptor Z 12.5

Length extension of 2 CD Channels 1x Multi Connector

angles on request Adaptor for fixed

90° Angle with cantilever

Fasten cladding

Joint (at stopper) push angled connection into

CD Channel and fasten with screw

Fasten the entire angled connection (Adaptor, CD Channel, Multi Connector)

Length extension of 2 CD Channels Push Multi Connector into CD Channels up to stopper

(shortening is not permissible)

on Multi

(e. g. 120°)

Connector ca. 137 mm

Assembly Examples of use

Knauf Multi Connector (with Adaptors) for CD 60x27

Assembly Examples of use Scheme drawings

Knauf Angle Connector 90° for CD 60x27

90° angle Delivery: non-bent

adjust during installation

Scheme drawings

Fasten Angle Connector with 2 Metal Screws LB 3.5x9,5 mm to each CD Channel

1x Angle Connector 90°

Knauf recommendation:

for a quick and reliable 90° connection Recommendation:

In order to ease installation, crimp connect a Stamp Plier prior to screw fastening CD Channel and Angle Connector using

Adaptor Multi Connector CD 60x27 Angle Connector 90° CD 60x27

D19 Accessories

Knauf Multi Connector / Knauf Angle Connector 90°

(29)

Copyright by Knauf Gips KG I:\psparchiv\2009\10\0\D19_ZUBEHOER-0909.dwg Stand 09.09

Seite 29

Suspension options

a a

Straight length extension

max. 30°

T or double T connection T connection up to 45°

0.25 kN

Slotted strip steel

Nonius Hanger Top Wire (directly) Wire with Cleat

0.15 kN 0.4 kN

Load capacity class acc. to DIN 18168-2

(25 kg) (15 kg)

(40 kg) 0.4 kN (40 kg)

Half angle at half angle Delivery: non-bent

Adjust roughly depending on use

adjust exactly during assembly

Joint of channels

Predetermined

max. 45° Assembly

Used as connector and / or hanger

Examples of use Scheme drawings

Longitudinal connection up to 30°

no ceiling opening is permissible at T connections

Assembly Examples of use

Bend around carrying channel during installation

Connection with Metal Screw LN 3.5x9 mm with

Adjust angle roughly Prior to installation:

Adjust exactly to carrying and furring channel during Delivery: non-twisted

(CD Channels 60x27)

and primed white

Pre-assembled in factory with Daisy Chain Clip

Daisy Chain Clip is not approved as channel

CD Channel connection Vertical fins

Twist Daisy Chain Clip and screw connect with

connector in case of requirements for fire resistance

CD Channel if required

carrying channel is optional

Scheme drawings Optional suspension point

a 1/3 a 1)

Joint and folding point Optional suspension point

= Spacing of suspensions acc. to the respective

a 1)If used as suspension

*)

In case of required fire resistance for the ceiling:

Connect Universal Connector and LB 3.5x9.5 mm

CD Channel 60x27 with Metal Screws

Optional folding point

Knauf Universal Connector für CD 60x27

Knauf Daisy Chain Clip for CD 60x27

Channel connection

*)

ceiling system (see Knauf Technical Data Sheet,

CD 60x27 Universal Connector folding point e. g. D11) installation

D19 Accessories

Knauf Universal Connector / Knauf Daisy Chain Clip

(30)

D19 Knauf Ceiling Design

Tender specifications - Templates and selected examples

Item Description No. of units Unit price Total price

Text templates for the individual configuration of Knauf Ceiling Design solutions made of Knauf Design Elements

...

Ceiling design construction/ ... * Ceiling design construction/ ... *, made of ■ L angles made of Knauf Boards with 1 mitring,

side dimensions a = ... mm, b = ... mm, angle (a,b) = ...°,

* ■ U sections made of Knauf Boards with 2 bevelled* mitring,

side dimensions a = ... mm, b = ... mm, c = ... mm, angle (a,b) = ...°, angle (b,c) = ...°,

*

■ Z angles made of Knauf Boards with 1 + 1 mitring,

side dimensions a = ... mm, b = ... mm, c = ... mm, angle (a,b) = ...°, angle (b,c) = ...°,

*

■ Design elements shape 6/ 7/ 15/ ... * acc. to Knauf Technical Data Sheet D19/ acc. to drawing no. ..., made of Knauf Boards with mitring,

* ■ Board strips, width b = ... mm, height of element: ... mm,* * ■ Cut element with upstand with mitring, convex/ concave *, bent with a radius of ... mm, with straight/ parallel * front edge,

side dimensions a = ... mm, b = ... mm, angle (a,b) = ...°,

*

■ Arch elements made of factory bent Knauf Boards/ on site bent Knauf Boards *, face side inside/ outside*, radius r = ... mm, angle ...°,

* ■ S arch elements acc. to drawing no.. ...made of factory bent Knauf Boards, * board thickness ... mm, board type acc. to DIN 18180 GKB/...*, glued,

incl. additional substructure,

installation acc. to drawing no. ... .

Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

Product/ System: Knauf Mitring and Moulding Technology ... Unit ... € ... € Selected examples

... Baffles Baffles, made of

■ U sections made of Knauf Boards with 2 bevelled* mitring, side dimensions a = ... mm, b = ... mm, c = ... mm, angle (a,b) = ...°, angle (b,c) = ...°,

board thickness ... mm, board type acc. to DIN 18180 GKB/ ...*, glued, incl. additional substructure, installation acc. to drawing no. D191-S6/ ... *. Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

Product/ System: Knauf Mitring Technology D191 ... m ... € ... €

...

Recessed lighting

Recessed lighting, with straight/ curved * layout, made of

■ Design elements acc. to drawing no. ... made of Knauf Boards with mitring, board thickness ... mm, board type acc. to DIN 18180/ ...*, glued, ■ Arch elements with straight extensions made of factory bent Knauf Boards, face side inside, radius r = ... mm, angle 90° (quarter shell),

board thickness ... mm, board type acc. to DIN 18180/ ...*, incl. additional substructure, installation acc. to drawing no. D192-S6/ ... *. Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

Product/ System: Knauf Mitring and Moulding Technology ... m ... € ... €

* Cancel not applicable items Sub-total ... €

(31)

D19 Knauf Ceiling Design

Tender specifications - Selected examples

Item Description No. of units Unit price Total price

...

Recessed lighting

Recessed lighting, with straight/ curved * layout, made of ■ Design element units acc. to drawing no. ..., made of Knauf Boards with mitring and board strips,

board thickness ... mm, board type acc. to DIN 18180 GKB/ GKBI/...*, glued, ■ L angles made of Knauf Boards with mitring,

side dimensions a = ... mm, b = ... mm, angle (a,b) = ...°, board thickness ... mm, board type acc. to DIN 18180 GKB/ ...*, incl. additional substructure, installation acc. to drawing no. D191-S14/ ... *. Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

...

Fin ceilings

Fin ceiling, with straight/ curved * layout, made of

■ Design element units with horizontal fins acc. to drawing no. ... made of Knauf Boards with mitring,

board thickness ... mm, board type acc. to DIN 18180 GKB/ ...*, glued, ■ Design elements shape 6 acc. to Knauf Technical Data Sheet D19

made of Knauf Boards with mitring,

side dimensions a = ... mm, b = ... mm, c = ... mm, glued, board thickness ... mm, board type acc. to DIN 18180 GKB/ ...*, incl. additional substructure, installation acc. to drawing no. D191-S4/ ... *. Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

...

Barrel vault ceiling Barrel vault ceiling, made of

■ Arch elements made of factory bent Knauf Boards/ on site bent Knauf Boards *, face side inside/ outside*, radius r = ... mm, angle 180° (half shell), ■ Design elements shape 12 acc. to Knauf Technical Data Sheet D19 made of Knauf Boards with mitring,

side dimensions a = ... mm, b = ... mm, c = ... mm,

board thickness ... mm, board type acc. to DIN 18180 GKB/ ...*, glued, incl. additional substructure, installation acc. to drawing no. D192-S1/ ... *. Jointing in accordance with Code of Practice no. 2 (BVG, December 2007) quality standard Q2 standard jointing.

Product/ System: Knauf Mitring and Moulding Technology ... m ... € ... € Domes

...

Dome ceiling

Dome ceiling made of Knauf board Segments, moulded on site,

thickness: 12.5 mm, board strips and 12.5/ 9.5/ 2x 6.5 * mm thick cladding, radius of dome: 2536 mm/ ... mm *,

diameter: 2132 mm (Berlin) / 2600 mm (München)/ ... mm (special dome) *, rise: 235 mm (Berlin) / 358.5 mm (München)/ ... mm (special dome) *, incl. substructure,

Skim coating of the entire surface of the gypsum board segments in order to create a uniform and even surface.

Installation acc. to installation plan no. ... *.

Product/ System: Knauf Dome Berlin/ Munich/ special dome * D193 ... pcs ... € ... €

* Cancel not applicable items Sub-total ... €

(32)

D19 Knauf Ceiling Design

Construction and application, notes

Knauf Ceiling Design

The range of Knauf Ceiling Design includes all customized solutions for the individual design of ceilings with Knauf Mitring and Moulding Technol-ogy and Domes.

Aesthetic and functional room design elements are generated in combination with Knauf Board Ceilings or Cleaneo®_{Acoustic Ceilings}

The solutions shown in this catalogue are propos-als for independent and exceptional ideas. Make use of our technical know-how. We accom-pany you right from the design conception up to the implementation.

Our Technical Advisory Service will gladly desig-nate a consultant on site.

Knauf Direct Technical Advisory Service Phone: +49 9001 31-1000 *

Fax: +49 1805 31-4000 **

A further tool for the planning of ceiling design so-lutions is the Knauf Formbar in the web: www. knauf-formbar.de

Application,

fi

lling and

fi

nishing, coats and linings

Fasten Knauf Boards and design elements on

metal substructures with Drywall Screws TN (for metal gauge up to 0.7 mm) or TB (metal gauge from 0.7 to 2.25 mm) with a minimum metal pen-etration of 10 mm.

Your Knauf consultant will be glad to support you with his knowledge and experience for the appli-cation.

For information about the application and con-struction of standard ceiling areas, filling and specifications regarding coats and linings, see Technical Data Sheets D11 Knauf Board Ceil-ings, D12 Cleaneo®_{Acoustic Ceilings or D15} Knauf Wood Joist Ceiling Systems.

Construction

Knauf Ceiling Design solutions consist of a sub-structure made of Knauf Profiles, suspensions, fasteners and connectors, Knauf Boards as de-sign elements with mitring or moulding technol-ogy and filling and finishing in the required qual-ity standard. In addition, the application of cov-ing is possible.

Knauf Mitring Technology D191

The Knauf Mitring Technology includes design elements as design element units or gypsum boards with factory mitring. They are delivered glued, partially glued, or non-glued for the instal-lation of Knauf Design Ceiling solutions. With a V-shaped mitring, paper-lined edges can easily be created in order to achieve perfect sur-faces. V-shaped mitring is possible at different angles.

Components such as friezes, fins, baffles, split level ceilings, cornices for recessed lighting, col-umn and beam encasements and colcol-umn capi-tals can be built.

New: Bevelled mitring

This new edge type is applied where sharp edg-es are undedg-esirable.

Knauf Moulding Technology D192

The Knauf Moulding Technology consists of fac-tory bent channels and design elements made of gypsum boards. The curved design elements for constructing Knauf Ceiling Design solutions are either factory-moulded or moulded on site. Depending on the required radius, the boards are moulded dry or wet.

In this way, S arches, segment arches, outside or inside arches, arches with straight extensions and column encasements are produced. For waved shells, specially cut board segments are required. These elements are suitably cus-tomized in the factory.

Knauf Domes D193

Knauf Domes are delivered as kits for substruc-ture and cladding. The channels are factory-bent, the board strips and board segments are cut-to-size. The production is customized for the individ-ual project according to the planning specs. The moulding of the board segments is done during fastening on site. The final skim coating of the en-tire surface provides the desired uniform curva-ture.

Accessories

A great variety of accessories is available for the construction of the substructure of Knauf Ceiling Design solutions.

Virtually every imaginable substructure can be constructed with Knauf Suspensions and Con-nectors.

Dimensioning of the substructure

The common spacings of the substructure (chan-nels, connectors, suspensions) cannot easily be assumed for the individual Knauf Ceiling De-sign solutions. The ceiling weight can exceed the standard ceiling weight in single places. Please contact our Technical Advisory Service for further assistance.

Basically, the following suspensions can be used for Knauf Ceiling Design solutions:

■ Universal Bracket ■ Ankerhanger

■ Nonius Hanger Top with Nonius Hanger Bot-tom, Nonius Stirrup or Combo Hanger, option-ally with Nonius Extension and Connector.

All technical changes reserved. Only the current printed instructions are valid. Our warranty is expressly limited to our products in flawless condition. All application quantities and delivery amounts are based on empirical data that are not easily transferable to other deviating areas. The stated information represents current state-of-the-art Knauf technology. The entire state of approved engineering rules, appropriate standards, guidelines, and rules of craftsmanship are not included herewith. These and all application instructions have to be adhered to separately by the in-staller. All rights reserved. All amendments, reprints and photocopies, including those of excerpts, require the express permission of Knauf Gips KG, Am Bahnhof 7, 97346 Iphofen, Germany. Delivery via professional building material distributors only, in accordance with our current business, delivery and payment terms.

The constructional and structural properties, and characteristic building physics of Knauf systems can solely be ensured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf. Knauf Drywall and Floor Systems Am Bahnhof 7, 97346 Iphofen, Germany

Knauf Direct

Technical Advisory Service: _*

A rate of 0.39 € per minute will be charged for calls from within the German landline network. Callers whose phone numbers are not registered in the address database of Knauf Gips KG, i.e. private builders or non-patrons, will be charged a rate of 1.69 € per minute. Calls from mobile phones will be charged acc. to net provider and call rate. ** 0,14 €/Min.

Phone.: +49 9001 31-1000 * Fax: +49 1805 31-4000 ** www.knauf.de

Knauf Ceiling Design

D19

D19

Knauf Ceiling Design

D191 – Knauf Mitring Technology

D192 – Knauf Moulding Technology

D193 – Knauf Domes

Note on English translation / Hinweise zur englischen Fassung

This is a translation of the system catalogue valid in Germany.

All stated details and properties are in compliance with the regulations of the German standards and building

reg-ulations. They are only applicable for the speci

fi

ed products, system components, application rules, and

construc-tion details in connecconstruc-tion with the speci

fi

cations of the respective certi

fi

cates and approvals.

Knauf Gips KG denies any liability for applications outside of Germany as this requires changes acc. to the

respec-tive national standards and building regulations.

Dies ist eine Übersetzung des in Deutschland gültigen Detailblattes. Alle angegebenen Werte und Eigenschaften

entsprechen den in Deutschland gültigen Normen und bauaufsichtlichen Regelungen. Sie gelten nur bei

Verwen-dung der angegebenen Produkte, Systemkomponenten, AnwenVerwen-dungsregeln und Konstruktionsdetails in

Verbin-dung mit den Vorgaben der bauaufsichtlichen Nachweise.

Die Knauf Gips KG lehnt jegliche Haftung für Einsatz und Anwendung außerhalb Deutschlands ab, da in diesem

Fall eine Anpassung an nationale Normen und bauaufsichtliche Regelungen notwendig ist.

Details

General

Knauf Design Elements

Knauf Domes

Knauf Accessories

Seite 2

Bent Knauf Profiles

Cantilevers

D19 Knauf Ceiling Design

Contents

Seite 3

D191 Knauf Mitring Technology

Design elements: Knauf Boards with mitring / Knauf Design Element Units

Seite 4

D191 Knauf Mitring Technology

Design elements: Knauf Boards with mitring/ Knauf Design Element Units

Seite 5

r

r

r

r

r

r

D192 Knauf Moulding Technology

Design elements: Knauf Arches

Seite 6

r

r

D192 Knauf Moulding Technology

On site moulded Knauf Boards

Seite 7

r1

D192 Knauf Moulding Technology

Factory-bent Knauf CD Channels and UA Profiles

Seite 8

+

D19 Recessed lighting

Knauf Mitring and Moulding Technology

Seite 9

+

D19 Recessed lighting

Knauf Mitring and Moulding Technology

Seite 10

+

+

+

D19 Recessed lighting

Knauf Mitring Technology

Seite 11

+

+

D19 Recessed lighting

Knauf Mitring Technology

Seite 12

_r