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NEW ZEPHYR TOOL GROUP LOK-FAST ZHP-200B, ZHP-100B. Zephyr's new Ergonomic Offset Hi-Lok Removal Plier. HI-LOK OFFSET PLIERS

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ZHP-200B, ZHP-100B

HI-LOK OFFSET PLIERS

®

ZHP-200B

For fasteners sizes: 5/16", 5/8" and 3/4"

Zephyr's

new Ergonomic Offset Hi-Lok Removal Plier.

• More Leverage

• Ergonomic design

• Greater Gripping Strength

ZHP-100B

For fasteners sizes: 5/32", 3/16", 1/4" and 5/16"

NEW

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com 07/15

LOK-FAST

The notched jaws are designed for maximum gripping from the top or bottom of the offset pliers head.

Part No.

A

B

ZHP-200B

8.2"

3.2"

ZHP-100B

6.5"

3.2"

1.7 1.7 B B A A 42°° 12°°
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CYLINDRICAL BODY

FASTENER INSTALLATION AND REMOVAL TOOL

KCB2000

A simple to ope

power tool for in

and removal of

cylindrical body

Made in the U.S

stener

weight

eners

verse

ovals

0 PSI

max.

0 lbs.

1.19 9.77 4.45 5.37 2.33 1.32

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

FOD Colors Available,

(Green Shown below)

Zephyr Blue Standard

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ZT802X

POSITIVE FEED DRILL

offers a high power to weight ratio in a compact modular design with ease of operation and maintenance in mind. In addition to its unique features,

the ZT802X offers a wider range of RPM's and feed rates than any other tool in its class. Capacity: Capacity: Aluminum- .Ø750" (19.0 mm) Steel-Ø.500" (12.7 mm) Titanium-Ø.500" (12.7mm) -(Ø.625" Intermittent use) Carbon (Composite) Ø.625" (15.9 mm) Stroke: Stroke: Minimum- .375" (9.525mm) Maximum- unlimited RPM: RPM: 400, 500, 700, 1000, 1400, 2800 RPM Feed Rate: Feed Rate: .0007, .001, .002, .003, .004, .006, and .008 IPR Weight: Weight: 4-1/4 lbs - 1.93 Kg Features: Features: 1. 1.5 HP motor.

2. Right Angle design for close quarter application. 3. Designed for oil hole application.

4. Spindle utilizes 1/4-28 or 5/16-24 (R.H. Threads) internal threads for standard threaded shank drill. 5. Auto retract at the end of drilling cycle.

6. The tool can start in either feed or the retract mode.

7. The spindle can be retracted at any given point during the feed cycle. 8. Rapid spindle retraction permits faster drilling cycle.

Modular Design Modular Design

1. Gear reducer sub-assembly:

- Modular designed gear reducers use fewer components while offering a wide range of RPM's. 2. Drill head module:

- Smallest Drill head for close quarters drilling. 3. Nose piece Index Mechanism:

- Easy access simple to operate index lever.

- Allows orientation of the tool around drill axis in 30º increments. 4. No adapter needed for standard 1-20 internal thread nosepiece.

5. For peak performance air line pressures should be 90-100 P.S.I. with hose of 3/8" diameter and tool fitting of 9/32".

5.52 5.52 10.3010.30 n1.851.85 1.59 1.59 1.09 1.09 1.31 1.31 .68 .68

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com

Page G8

06/15

A 90 DEGREE, MANUALLY OPERATED ANGLE DRILL WITH AUTO RETRACT AND

MINIMUM SPINDLE OFFSET PERMITS USE IN RESTRICTED AREAS

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TOOLS ENGINEERED TO PERFORM

Super Kwik-Lok

TEMPORARY FASTENERS

DIFFERENT STYLES TO ACCOMODATE YOUR FASTENING NEEDS

R

KSKF Style

For use on

countersink holes

KSK Style

Basic fastener

KSKC Style

Customizable

bushing available

KSKJ Style

For jig fixtures

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L
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TOOLS ENGINEERED TO PERFORM

Super Kwik-Lok

TEMPORARY FASTENERS

ORDERING INFORMATION FOR KSK STYLE

R Nut Driver G D

KSK-(_)-(_ _ _)-(_ _)

_

_

_

Color; See Table 1 Tool Diameter, D; See Table 3

C: Cylindrical Nut Driver;

H: Hex Nut Driver Grip Length, G; See Table 2

Notes:

1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out. 2. Standard color is aluminum.

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com

Page I-15 06/15 A Aluminum K Black B Blue C Copper G Green O Orange R Red S Silver/Gray W White Y Yellow Table 1: Color 1 0.00 – 1.00 2 0.50 – 1.50 3 1.00 – 2.00 4 1.50 – 2.50 5 2.00 – 3.00 6 2.50 – 3.50 7 3.00 – 4.00 8 3.50 – 4.50 9 4.00 – 5.00 Table 2: Grip Length, G

187 .1875 250 .2500 312 .3125 375 .3750 437 .4375 500 .5000 Table 3: Hole Diameter, ØD

HOW TO SELECT PART NUMBER:

Example: KSK-A-187-C4 .187" tool Diameter, Cylindrical Nut, 1.50-2.50" grip length, Aluminum Bushing.

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Super Kwik-Lok

TEMPORARY FASTENERS

ORDERING INFORMATION

HOW TO SELECT PART NUMBER:

Example: KSKC-C-250-C6-BBB Nut Driver B C G A D

KSKC Style

Customizable

bushing available

A Aluminum K Black B Blue C Copper G Green O Orange R Red S Silver/Gray W White Y Yellow Table 1: Color A .500 B .562 C .610 D .750 E .874 F .438 G .625 H I .813 J 1.124 K 1.250 L 1.000

Table 4: Low er Bushing Diameter, ØA A .870 B 1.000 C 1.200 D 1.250 E 1.060 F 1.380 G 1.670 H 1.420 I 1.500

Table 5: Upper Bushing Diameter, ØB A .670 B 1.280 C 1.380 D 1.500 E 3.000 F 1.180 G 1.460 H 1.750 I 1.000 J .750 Table 6: Bushing Length, C 187 .1875 250 .2500 312 .3125 375 .3750 437 .4375 500 .5000 Table 3: Hole Diameter, ØD

1 0.00 – 1.00 2 0.50 – 1.50 3 1.00 – 2.00 4 1.50 – 2.50 5 2.00 – 3.00 6 2.50 – 3.50 7 3.00 – 4.00 8 3.50 – 4.50 9 4.00 – 5.00 Table 2: Grip Length, G

KSKC-(_)-(_ _ _)-(_ _)-(_ _ _)

C: Cylindrical Nut Driver; H: Hex Nut Driver Tool Diameter, ØD Choose desired value Color;

See Table 1

Grip Length. G; See Table 2

Lower Bushing Diameter, ØA See table 4

Upper Bushing Diameter, ØB See table 5 Bushing Length, C; See Table 6 .250" tool Diameter, Cylindrical Nut, 2.50-3.50" grip length,

Copper Bushing, with Ø1.00 x Ø.562 x 1.280.

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

Notes:

1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out. 2. Standard color is black.

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TOOLS ENGINEERED TO PERFORM

Super Kwik-Lok

TEMPORARY FASTENERS

ORDERING INFORMATION FOR KSKF STYLE

R Nut Driver G D

KSKF-(_)-(_ _ _)-(_ _)

Color; See Table 1 Tool Diameter, D; See Table 3

C: Cylindrical Nut Driver;

H: Hex Nut Driver Grip Length, G; See Table 2

Notes:

1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out. 2. Standard color is black.

3. Standard angle is 100 deg.

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com

Page I-17 06/15 A Aluminum K Black B Blue C Copper G Green O Orange R Red S Silver/Gray W White Y Yellow Table 1: Color 1 0.00 – 1.00 2 0.50 – 1.50 3 1.00 – 2.00 4 1.50 – 2.50 5 2.00 – 3.00 6 2.50 – 3.50 7 3.00 – 4.00 8 3.50 – 4.50 9 4.00 – 5.00 Table 2: Grip Length, G

187 .1875 250 .2500 312 .3125 375 .3750 437 .4375 500 .5000 Table 3: Hole Diameter, ØD

HOW TO SELECT PART NUMBER:

Example: KSKF-K-312-C2 .312" tool Diameter, Cylindrical Nut, .50-1.50" grip length, Black Bushing.

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Super Kwik-Lok

TEMPORARY FASTENERS

ORDERING INFORMATION

HOW TO SELECT PART NUMBER:

Example: KSKJ-O-375-C4-FA C Nut Driver G A D

KSKJ Style

Customizable

bushing available

A Aluminum K Black B Blue C Copper G Green O Orange R Red S Silver/Gray W White Y Yellow Table 1: Color 1 0.00 – 1.00 2 0.50 – 1.50 3 1.00 – 2.00 4 1.50 – 2.50 5 2.00 – 3.00 6 2.50 – 3.50 7 3.00 – 4.00 8 3.50 – 4.50 9 4.00 – 5.00 Table 2: Grip Length, G

KSKJ-(_)-(_ _ _)-(_ _)-(_ _)

C: Cylindrical Nut Driver; H: Hex Nut Driver Tool Diameter, ØD Choose desired value Color;

See Table 1

Grip Length. G; See Table 2

Bushing Diameter, ØA See table 3 Bushing length, See table 4 .375" tool Diameter, Cylindrical Nut, 1.50-2.50" grip length,

Orange Bushing, with Ø1.107 x .75

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

A 0.448 B 0.855 C 0.942 D 0.981 E 0.997 F 1.107 G 1.123

Table 3: Bushing Diameter

ØA

A 0.75

Table 4: Bushing Length, C

Notes:

1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out. 2. Standard color is black.

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A simple to operate, yet rugged power tool for installation and removal of all power operated KSK's fasteners.

ORDERING INFORMATION

• Heavy duty

• Simple to insert and remove cylindrical or hex nut • Small nose piece allows easy accessibility where • Reversible motor with finger tip control for switchi • Greater torque in reverse for those difficult remov • Available with optional adjustable internal torque c

ZEPHYR

ZEPHYR

KWTC ( )

KWIK-LOK Super Driver

CB = Cylindrical Body, H = Hex Nut

39

Driver Size (D)

HOW TO SELECT PART NUMBER

62

Body Size (B)

( )

Torque(T1, T2, T3, T4)

RPM

T1

5-15

540

T2

9-30

950

T3

25-70

700

T4

44-100

390

Available Torque (in-lbs)

R

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com

Page I-19

06/15

KWTC - Series

TEMPORARY FASTENER INSTALLATION AND REMOVAL TOOL

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Midget Kwik-Lok

Low Profile Series

KSKM

KWIK-LOK Low Profile

( )

Grip Length (G) Hole Size (D)

( )

HOW TO SELECT PART NUMBER

ORDERING INFORMATION

Kwik-Lok Part No. D (Hole Size) G (grip) KSKM-187-1 3/16 KSKM-250-1 1/4 KSKM-312-1 5/16 KSKM-375-1 3/8 KSKM-437-1 7/16 KSKM-187-2 3/16 KSKM-250-2 1/4 KSKM-312-2 5/16 KSKM-375-2 3/8 KSKM-437-2 7/16 KSKM-187-3 3/16 KSKM-250-3 1/4 KSKM-312-3 5/16 KSKM-375-3 3/8 KSKM-437-3 7/16 0 - 1 .5 - 1.5 1.5 - 2.5

Features:

Free-Spin

Upon reaching the end of the retract stroke (counter-clockwise rotation), the threads will disengage and the driver can rotate freely within the fastener body. This prevents the possibility of lock-up, ensuring that the fastener will start easily on the next installation.

Soft-Clamp

Ensures that clamp pressure is applied gradually to eliminate impact loading. This feature is especially important when clamping materials that are sensitive to impact stress, such as carbon fiber composites.

Ø.62 Ø D Min.Grip Grip (G) .55 HEX R R

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L
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Available in both air tool motors and

battery operated (cordless) type motors.

ORDERING INFORMATIO

• Heavy duty rugged design with

balanced nose

• Simple to insert and remove on an

• Small nose piece allows easy acce

are close together.

• Reversible motor with finger tip co

• Higher torque in reverse for greate

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

G R O U P

ZEPHYR TOOL GROUP

201 Hindry Avenue Inglewood, CA 90301

Tel. 310-410-4907 ·· Email: sales@zephyrtoolgroup.com ·· zephyrtoolgroup.comzephyrtoolgroup.com

Page I-21

08/15

KWTC-M Series

TEMPORARY FASTENER INSTALLATION AND REMOVAL TOOL

Zephyr introduces our new tool for "Midget" temporary

fasteners.

Motor Specifications (Atlas Copco): RPM 2000 Torque Range Soft Joint 5-15 in-lbs. Weight 1.5 lb Operating Pressure 90 PSI

KWTC M( )

KWIK-LOK Super Driver

A= Atlas Copco, D = Desoutter, M = Makita

562

Driver Size (D)

HOW TO SELECT PART NUMBER

R

Shown above with Atlas Copco motor (see Motor specificationsbelow)

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ZSK-12

Tool kit Pouch

Ratchet and Bits

Kit includes:

An exclusive Kit from Zephyr Tool Group that

includes the most common tools you will

need.

The kit includes a high quality bits and

atchet with small pouch, fits in your pocket

or on your belt.

-

RATCHET, 1/4 HEX FEMALE

-

EXTENSION ASSEMBLY 1/4 HEX TO 1/4 Q

-

HEX INSERT BIT, 3/16

-

SLOTTED INSERT BIT, 1/4

-

SLOTTED INSERT BIT, 7/32

-

SLOTTED INSERT BIT, 3/16

-

SLOTTED INSERT BIT, 5/32

-

PHILLIPS INSERT BIT, #3

-

PHILLIPS INSERT BIT, #2

-

PHILLIPS INSERT BIT, #1

-

PHILLIPS INSERT BIT, #0

TOOLS ENGINEERED TO PERFORM

Z

ZEPHYR

T O O L

Figure

Table 3: Hole Diameter, ØD
Table 4: Low er Bushing  Diameter, ØA A .870 B 1.000 C 1.200 D 1.250 E 1.060 F 1.380 G 1.670 H 1.420 I 1.500
Table 3: Hole Diameter, ØD
Table 3: Bushing Diameter ØA

References

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