Industrial Ethernet Resource Guide

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Industrial Ethernet Resource Guide

Industrial Networking

Made Powerful, Flexible

and Reliable

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Powerful, Flexible, and Reliable

Rugged products to seamlessly connect

Ethernet from the sensor to the enterprise.

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Introduction

...

4

Industrial Ethernet: High-Performance Communication from Sensor to Enterprise ...4

Commercial versus Industrial Ethernet Devices ...6

The Belden Checkup: The Path to a High-Performance Network

...

8

Best Practices ...9

Hirschmann Network Solutions

...

32

Overview ...32

Backbone Switches ...34

Terminal Servers ...34

DIN Rail Switches ...36

Security Devices ...38

Wireless Access Points, Clients, and Controllers ...40

Serial-to-Ethernet Converters ...42

Wireless Antennas ...42

GarrettCom Network Solutions

...

44

Overview ...44

Backbone Switches and Workgroup Switches ...46

Terminal Servers ...48

Router/Firewall/Terminal Server, with Cellular Option ...48

Industrial Computer ...48

Optical Star Serial Device ...48

DIN Rail Switches ...50

Router/Firewall/VPN Devices ...52

Media Converters and Converter Switches ...52

Belden Network Connectivity Solutions

...

54

Overview ...54

Cable ...55

Modular Industrial Patch Panels ...56

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Three Brands—One Solution for End-to-End Ethernet

Belden®

Industrial Ethernet cables in a variety of constructions to meet challenging applications.

Hirschmann™

Ethernet devices include switches, routers, and security appliances to build a robust industrial network and integrate it with the enterprise.

GarrettCom™

Hardened Ethernet switches, routers, and terminal servers for Smart Grid, substation, and intelligent traffic system applications.

More Solutions for Networks in Harsh Environments and Large-Scale Infrastructures

Ethernet is enjoying much of the same success in industrial applications that has made it the network of choice in commercial applications. Ethernet is the near-universal communications protocol, handling not only traditional business networks, but also building automation, security, and industrial applications.

Industrial Ethernet is the Ethernet protocol re-packaged to handle the rugged environments of factory floors, process controls and other harsh environments, and to provide compatibility with popular industrial protocols.

Belden offers a comprehensive line of Industrial Ethernet cabling, connectivity, and networking devices, providing the most reliable communications solutions for your application. Whether you are networking your devices to controllers, connecting controllers to the control room, or relaying data between the control room, the engineering department, and remote manufacturing sites, Belden has the products you need to seamlessly connect your communications from the sensor to the enterprise.

We offer the most dependable Industrial Ethernet network performance for tough, mission-critical environments.

Robust Ethernet

Industrial Ethernet doesn’t mean limited Ethernet. Our products include a rich mix of advanced capabilities to allow you better control of your network.

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Get a Belden Network Checkup

Whether you are installing a new network or evaluating your current one, talk to the experts at Belden. We’ll evaluate your network to see what’s working well and what can be improved to maximize performance and lower costs. Our system-level approach considers both your objectives and the best way to meet them. Only by understanding the system can we recommend the appropriate hardware, redundancy and security strategies, and other features that mean the difference between high performance and an ordinary network.

Broad Product Line

The breadth of our product line is unmatched and includes managed and unmanaged industrial-grade Ethernet switches, routers, security appliances, terminal servers, and industrial-grade cables and connectors to ensure trouble-free information and control.

Modular

Create a switch matched to your needs with our highly modular designs. You can mix and match copper and fiber, data rates, number of ports, and features such as PoE or IEEE 1588 precision timing.

Rugged

Our products are designed and built for rugged environments. We offer industrial-hardened devices with exceptional thermal management for reliability at industrial temperature ranges, electromagnetic compatibility in challenging electrical environments, fanless designs, sturdy housings, and even IP67 and IEC 61850-rated devices.

Enterprise Interoperable

Our switches have IT-compatible managed-switch functionality with SNMP and RMON and are compatible with industry-standard network management tools.

Comprehensive Service and Support

Count on Belden for the comprehensive expertise to help you plan, implement, and achieve maximum system performance and reliability. We offer network evaluation and design, training, technical support, and system-level performance.

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6

Look to Belden for system-level solutions. From the machine to the enterprise, we offer seamless networking with industrial ruggedness and state-of-the-art sophistication in extreme environments.

Commercial Ethernet equipment is designed for controlled indoor environments, without the expectation of temperature extremes, rough mechanical handling, and less than ideal environmental conditions. Industrial-grade Ethernet equipment, on the other hand, is designed and built for rugged applications in factories and outdoor environments, such as power stations, oil rigs, and transportation systems. The industrial network must withstand wide temperature extremes, be protected from dust, moisture, and EMI, and offer improved mechanical robustness. Industrial Ethernet switches are also available for compatibility with standard electronic packaging in an industrial setting. This includes DIN rail mounting, a variety of power supply options such as 24 or 48 Vdc, and IP67 sealing to enable washdowns.

Industrial Products: Designed for Long-Term Reliability

Industrial switches and other network devices typically have a much higher MTTF and MTTR than commercial switches. Most commercial networks undergo upgrades every five to seven years, while factory equipment may have lifetimes of several decades.

Characteristic Ethernet Switch

Industrial Grade Office Grade

Operating Temperature 0°C to +60°C standard

-40°C to +85°C extended Conformal coating available

0°C to +40°C

Humidity 99% (non-condensing), 100% using IP67

(waterproof) switches Typically 10-85% (non-condensing)

Cooling System Fanless operation Fan operation

EMC EN50082-2 (Industrial Environments) EN50082-1 (Commercial Environments)

Operating Voltage Variety of voltages

24 V (redundant) being the most common/standard No internal power supply

120/240 V Internal power supply

Redundancy Media ring reconfig time <30ms and as

low as 0 ms Depending upon topology, possibly significantly more

Lost Packets None or negligible Low to high, depending on topology

Deterministic Network Yes No

Link Media Multimode and single-mode fiber

UTP/STP copper Multimode and single-mode fiberUTP/STP copper Communication

Distances Up to 68 miles on long-haul single-mode fiber Up to 68 miles on long-haul single-mode fiber

Management SNMP

Web-based management Serial RS-232

Command line interface (CLI)

EtherNet/IP and PROFINET profiles for integration of management into PLC/HMI

SNMP

Web-based management Serial RS-232 CLI

Diagnostics Fault relay outputs for hard-wired fault diagnostics

Port LED (visual information) SNMP trap to OPC server

LED (visual information)

Chassis Dimensions Small (e.g., 80 x 140 x 85 mm) Medium (e.g., 440 x 70 x 380 mm)

Mounting DIN rail/rack/hard mount Desktop/rack

Approvals CE, UL 1950, UL508,

Germanic Lloyd,

Class 1 Div 2, IEC 61850-3, IEEE 1613, NEMA TS2, EN 50121-4, EN 50155

CE, UL

Vibration 2g (IEC 60068-2-6 FC) Typically not rated/tested

Shock 15g+ (IEC 60068-2-27) Typically not rated/tested

Resistance RFI/EMI, dust, oil, liquids Dust

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Commercial versus Industrial Cable

Industrial Cable: Rugged and Capable

Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments.

Industrial-grade cables are designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable.

Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial-grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C).

Solvents, lubricants and other strong chemicals can soak into commercial cables, especially under heat, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical-resistant cable jackets in industrial-grade cable solve these issues.

UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable.

Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI.

Environmental Issue/

Customer Challenge Commercial-Grade Industrial-GradeDataTuff®

Electromagnetic Noise X

_ü

Oil and Oil Vapor X

_ü

Chemicals X

_ü

Abrasion Resistance X

_ü

Outdoor Installation X

_ü

Flexing, Robotics X

_ü

Vibration X

_ü

Washdowns X

_ü

High and Low Temperatures X

_ü

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8

Building a robust industrial network infrastructure is a step-by-step process. Belden network experts can help you conceive, design, and implement a network following proven methodologies. As you design your network infrastructure, use the following proven 11 best practices to improve your design.

Best Practices for Defining and Building a Robust Network

1. Segment the network into subnets 2. Segment communications by VLANs 3. Create a network infrastructure by adding

switches and routers

4. Add Power over Ethernet (PoE) as appropriate

5. Add time synchronization (IEEE 1588) as needed

6. Determine environmental ratings for switches and routers

7. Add network security 8. Evaluate redundancy needs 9. Address any additional standards,

specifications, concerns 10. Specify copper and fiber

cabling requirements 11. Have a plan for success

In the following pages, we will discuss each best practice and look at an example. The example is based on a simple plant that includes receiving, processing, packaging and shipping. We will use this example as we define and build the network.

Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI

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r H MI to Enterprise A A A L3 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L3 L3 FW FW FW FW FW FW FW FW FW FW FW BB-L3 BB-L3 BB-L3 L2 L2 L2

Use a spreadsheet or similar tool as you work through the best practices. By methodically keeping record of your network needs, structural choices, and other needs in the spreadsheet, you will be well on your way to achieving a reliable, high-performance network custom designed for your application. Excel spreadsheets tailored to our network checklist are available for download at www.belden.com/industrial-ethernet-solutions.cfm.

BEST PRACTICE 0

Record Your Choices Methodically

Location /Name L2 L3 10G

ports 1G ports 10/100 ports PoE ports WattsPoE 1588 IP-67 2x power Redun nets USB memory

Backbone

Control Room / Ship / Receive ü 3 x ring 1 x

Make Area ü 3 x ring 1 x

Packaging Area ü 3 x ring 1 x

Firewalls

Control Room FW ? x ring 2 x

Shipping FW ? Receiving FW ? Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? Line 2 FW ? Line 3 FW ? Enterprise Edge FW ü NorthEast Edge FW ü SouthEast Edge FW ü L2 Make 1 East ü 8 ü ü ü Make 1 West ü 8 ü ü Make 2 East ü 16 1 7 ü ü ü Make 2 West ü 6 ü ü Line 1 East ü 6 Line 1 Central ü 10 Line 1 West ü 20 ü Line 2East ü 10 Line 2Central ü 10 Line 2 West ü 20 ü Line 3 East ü 12 Switch Port

# Speed Connector Distance (meters) To switch or device To port # Connector Electrical Noise Temp Chemical Hi Flex

Make 1 East

1 100 IP-67 m12 0.3 Make Area1 FW sec RJ-45 ü ü ü

2 100 IP-67 m12 10 Make 1 West 3 IP-67 m12 ü ü ü

3 100 IP-67 m12 2 I/O block 22 1 IP-67 m13 ü ü ü

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10 What

A subnet divides a large network into smaller segments connected by routers or layer 3 switches.

Why

Subnets are great for isolating: – High performance by creating

smaller networks

– High bandwidth traffic (video, motion control)

One subnet can be stopped without affecting other subnets, which enable:

– Higher reliability – Easier maintenance – Easier management

Details

Devices on the same subnet easily talk to one another.

Rule of thumb:

– 80% traffic stays in subnet – 20% traffic travels in/out Most subnets link devices in the same general area (such as a production cell). Layer 2 switches are used within subnet; Layer 3 switches/routers are used to connect subnets.

Belden Solutions

Belden offers a comprehensive range of Layer 2 and Layer 3 switches for rack mounting, DIN rail mounting, and direct machine mounting.

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BEST PRACTICE 1

Example

Create physical groups based on function and location.

Possibilities:

– 1 subnet

– 2 subnets: process and the rest – Several subnets

In this example, six subnets are created by function, segmenting the network into smaller units.

The number and extent of subnets can be determined in part by

– Ease of maintenance

Stopping a subnet without effecting other parts of the process

– Security

Each segment can be individually secured – Logic

Group by commonalities – Complexity

Several simpler subnets can be easier to manage than one large subnet

Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI

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12 What

A virtual LAN creates logical groups

of devices that may not be physically

grouped easily.

Why

VLANs are great for isolating: – High bandwidth traffic (video) – Distributed groups of data – Communication between similar

functions (such as data gathering for quality control)

Details

Devices on the same VLAN easily talk to one another.

A single switch can attach to devices on multiple VLANs.

Layer 3 Switch/Routers are used to: – Configure VLANs

– Limit data in/out of VLAN – Provide security to VLAN

Belden offers a wide range of Layer 2/3 switches with extensive support for VLANs.

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BEST PRACTICE 2

Example

Use VLANs to create logical groupings of devices by function.

VLANs are for grouping functions by task: – Security – Quality Control – Inventory Control Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI Inventory Control Logical group 1 (VLAN 1) Quality Control Logical group 2 (VLAN 2) Physical Security Logical group 3 (VLAN 3)

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14 What

Network Infrastructure: Layout switches, routers and cabling

Why Improve throughput Simplify management Increase reliability Details Backbone

– Uses very fast switches and fiber (10G or 1G typical)

– Carries traffic outside industrial space to/from enterprise

Layer 3 Switch/Router

– Connects subnets and configure VLANs – 1G up to backbone (typical)

Layer 2 Switches

– Connect to end devices and each other – 100M (typical)

Our comprehensive line of industrial networking products allows you to create a robust infrastructure at every level from the machine to the enterprise backbone.

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BEST PRACTICE 3

Example

Create a basic network

infrastructure, showing location and typical of switches.

As a general rule:

Use Layer 2 switches within a subnet 100 Mb/s or 1 Gb/s ports.

Use Layer 2/3 switches between subnets. Layer 3 switching includes the routing capability to allow traffic to travel outside the subnet.

Use backbone switches to create the communications backbone. Backbone switches are high-speed, high-throughput switches.

Each subnet needs only a single connection to the Layer 3 switches. Uplinks can be 100 Mb/s, although 1 Gb/s is recommended for heavy, bandwidth-intensive traffic.

Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI BB BB L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 _L2 L2 L2 Devices Devices Devices Devices Devices Devices

Devices Devices Devices

Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices Devices BB L3 L3 Devices Devices Devices Devices _Devices Devices L3 L2 L2 L2 Devices Devices

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16

Power over Ethernet

What

PoE allows a device to be powered over the network Cat 5e or 6 cable

Why

Simplified wiring of remote or hard-to-reach devices

Elimination of need for separate power cable

Details

Determine which end devices are candidates for PoE and are available in PoE-enabled versions

PoE-Powered Devices

Our SPIDER switches and BAT wireless products include models that can be powered by PoE.

Product Family PoE Ports

Rack-Mount Switches and Terminal Servers

MACH100 4, 8, 16 (16 PoE+) MACH1000 4 MACH4000 8, 16, 24, 32 Magnum 10 ETX/XTS 4, 8 Magnum 10K 4, 8, 12, 16, 20, 24, 28, 32 Magnum 12KX 4

DIN Rail-Mounting Switch

Magnum 6K 4, 6, 8

Magnum PES42/PS14 4

SPIDER 1, 4

OpenRail RS22/RS32 8, 9, 16, 17, 24, 25

IP67 Machine-Mountable Switches

OCTOPUS 6, 8 (8 PoE+)

Wireless

BAT Access Points 1, 2

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BEST PRACTICE 4

Example

Identify potential devices for PoE.

Check the power requirements for the device. PoE handles the following end-device power requirements:

– Standard PoE: 12.95 W – PoE+: 25.5 W

For the number of PoE-powered devices, use the table on the previous page to find which switches can be configured with the required number of PoE ports.

Consult the tables for the product family to evaluate whether the switch also has the other features required for your application.

Applications for PoE

– Cameras – VoIP Phones

– Wireless Access Points – Barcode Readers – RFID Readers – Sensors – Actuators – HMIs – Card Readers – Access Controls – Machine Vision – Digital Clocks – Data Loggers Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI sw sw sw sw

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18

Precision Timing (IEEE 1588)

What

IEEE 1588 v2 Precision Timing Protocol provides precise submicrosecond timing accuracy.

IRIG-B is a similar older technology.

Why

Motion control/automation First-fault detection Measurement and testing

Details

Determine if application needs sub-millisecond time accuracy.

Select devices for application that support IEEE 1588.

Identify/select device to provide timing reference (example: GPS).

Ensure all switches in the path between devices needing synchronization support IEEE 1588. Belden Solutions Rack-Mount Switches Hirschmann MACH100 Hirschmann MACH1000 GarrettCom Magnum 12K GarrettCom Magnum 10K

DIN Rail Mount Switches

GarrettCom Magnum 6K Hirschmann MS Series Hirschmann RSP Series

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BEST PRACTICE 5

Example

Synchronization of multiple axes in a packaging line can be done with IEEE 1588 precision timing.

With each switch in the motion control subnet supporting precision timing, servo drives and other attached equipment can be precisely synchronized. Dock 2 Line 1 Line 2 Line 3 Shipping _Motion Control Switch Servo Drive Servo Drive Servo Drive All Switches in the

IEEE 1588 Path Must Support IEEE 1588 IEEE 1588-Based Motion Control Switch Switch

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20

Environmental Ratings

IP67 Hirschmann OCTOPUS switches offer IP67 protection for washdown protection and direct machine mounting

IP20 IP20 protection is standard for most switches

IP52 GarrettCom Magnum 6KM mobile switches offer IP52 splash-proof protection

What

The key here is to ensure that the switch has all the features required for the application.

Why

The best match of switch features to application requirements means high productivity and less downtime.

Details

Environmental protection: IP20, IP52, or IP67 are common ratings for industrial applications. NEMAs rating can also be used. IEC 61850 is the most common standard for environmental rating for electrical substations.

For high moisture/humidity environments, conformal coating can be added to the device.

You should also check device ratings for other mechanical and environmental factors, such as vibration, shock, high and low temperatures.

The wide range of GarrettCom and Hirschmann switches makes it easy to mix and match requirements to find the best solution.

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BEST PRACTICE 6

Example

In making sure a switch is rugged enough for the application, the main factor is usually the IP or NEMA rating for industrial application or IEC 61850 for power substations.

If your switch will be inside an enclosure: IP20, NEMA 1 or 2.

If your switch is exposed to washdown or submerged in water:

IP66, 67 or 68, NEMA 4, 4X, 6, or 6P. Consider other factors against which your switch must be ruggedized, such as:

– Shock – Vibration – Temperature extremes – Moisture Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI

IP20

High Temperature Rating

IP67

High Vibration

IP20

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22 What

Add network security as part of an overall security plan that contains physical, network, computer, device, and policies and procedures.

Why

A secured network architecture ensures protection of your valuable system assets and prevents costly downtime due to unintentional shutdowns or malicious attacks. Planning for and implementing security from the start simplifies design and can make security unobtrusive.

Details

Apply the following if required based on the results of a security risk assessment:

- Enable Layer 3 and router security features

- Enable Layer 2 managed switch security features

- Add security appliances. In general, use the following devices for security needs: Remote access: EAGLE 20

Perimeter security: EAGLE 30 Zone security: EAGLE TOFINO

For specific help with your application, call Belden‘s security team at 1-800-BELDEN-1.

Layer 3 switches have built-in firewall capabilities.

GarrettCom routers have firewall and security built in.

EAGLE20 firewall/routers offer stronger firewall policies and options.

EAGLE20 firewall/router/switches add a 4-port switch to the capabilities of the EAGLE20.

EAGLE Tofino security appliances offer modular and specialized security options.

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BEST PRACTICE 7

Example

A multilayered approach to securing helps isolate and protect different areas of the network from threats from within and without.

Remote Access

Security appliances protect against unauthorized access from Internet connections and from a larger corporate network.

Perimeter Protection

The perimeter of the network must also be safeguarded against malicious or unauthorized intrusions.

Zone Protection

Each subnet should be individually secured. In the first approach, EAGLE Tofino security appliances are inserted between the Layer 3 switch and subsequent downstream Layer 2 switches.

In the second approach, an EAGLE30 device (router, switch, firewall) replaces each Layer 3 switch. Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI Dock 1 Control Room Engineer Workstation HMI Make 1 Make 2 Receiving HMI L2 L2 L2 L2 L2 L2 L3 L2 L2 L2 L2 L3 L2 L2 L2 L2 L2 L2 L2 L2 L2 L3 BB BB BB T T T T T T T E20 E20 E30 E30 E30

Protect the perimeter

Protect zones Protect remote access Approach 1 T L2 L2 L2 L2 L2 L2 L2 L2 L2 BB BB E20 E30 E30

Protect zones by replacing Layer 3 switches with EAGLE30 firewall/router switch

E30

Approach 2

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24

Ring

Tree

In addition, consider: Redundant power supplies Redundant configuration backup

What

Evaluate your application to determine if and where redundancy is needed. Redundancy creates a mechanism to keep the network operating in the event of a component failure.

Why

– Reduce downtime

– Prevent a single failure from bringing down the network

– Increase productivity

Details

Redundancy can be applied at the device level or the network level.

Switch-level redundancy is obtained by: – Dual power supplies

– Configuration backup

Network-level redundancy is achieved through numerous techniques to ensure primary and secondary paths for signals. These include ring and tree structures.

IEC 62439 Protocols: MRP, HSR, and PRP. These are advanced protocols that can, in the case of PRP, offer zero switchover time and zero packet loss.

HiperRing: A Hirschmann protocol with recovery times from to 30 to 3 ms or less.

S-Ring: A GarrettCom protocol that builds upon RSTP to allow fast recovery of larger ring-based networks.

Redundant Tree: These protocols use primary and secondary links, with automatic switching between primary and secondary if the primary fails. The widely used RSTP protocol uses a tree structure.

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BEST PRACTICE 8

Example

Calculate the cost of downtime.

Identify critical areas and potential points of failure. Assess their impact on overall production and the costs associated with downtime.

Network downtime can be caused by: – Overheated electronics

(loss of cooling fan) – Power supply failure – Damaged or cut cables

– Accidents from moving equipment (robots, conveyors), careless operators (forklift), or device failure (power supply, overheating) Dock 1 Dock 2 Control Room Engineer Workstation HMI Line 1 Line 2 Line 3 Make 1 Make 2 Shipping Receiving HMI

Downtime Calculator

$ _____ per hour:

What is the Cost of Downtime?

How Long Will Production Be Down?

What Are the Effects Upstream and Downstream?

Will Product Be Lost?

How Much Effort Is Needed To Recover and Restart Your Process?

BB

BB C

Expensive chemicals lost

Loss of control

Entire plant affected by backbone loss

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26 What

Evaluate your requirements for additional features or standards compliance required for your application.

Why

Ensure you‘re specifying the right products for the application.

Details

Determine the extent of compatibility with standards that might be required or desirable:

– EtherNet/IP or PROFIBUS profiles for easy integration of automation protocols

– Compliance with application standards, such as IEC 61850 for electrical substations or EN5012 for traffic control

Network components must be able to withstand such application hazards as:

– Extreme temperatures – Corrosive gases

– High humidity and moisture – Heavy dust and similar

airborne contaminants – Vibration

– Flexing (in cables) – Standards compatibility

In addition, consider other basic needs as mounting: rack, DIN rail, on-machine

Belden devices can be application-matched to the widest range of environmental and mechanical extremes.

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Use Location /Name L2 L3 10G

ports 1G ports 10/100 ports PoE ports PoE Watts 1588 IP-67 2x power Redun nets USB memory (Corrosive, moisture) Conformal coating

Ether-Net/IP Profinet Special requirements

Backbone Control Room / Ship / Receive ü 3 x ring 1 x

Make Area ü 3 x ring 1 x

Packaging Area ü 3 x ring 1 x

Firewalls Control Room FW ? x ring 2 x

Shipping FW ? Receiving FW ? Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? Line 2 FW ? Line 3 FW ? Enterprise Edge FW ü NorthEast Edge FW ü SouthEast Edge FW ü L2 Make 1 East ü 8 3 3 ü ü ü Make 1 West ü 8 ü ü ü ü Make 2 East ü 16 1 7 ü ü ü ü ü Make 2 West ü 6 ü ü ü ü Line 1 East ü 6 ü

Line 1 Central ü 10 ü Electrical noise?

Line 1 West ü 20 ü ü

Line 2East ü 10 ü

Line 2Central ü 10 ü Electrical noise?

Line 3 East ü 12 ü

Line 3 Central ü 12 ü Electrical noise?

Control Room North ü 20 ü ring 2 ü ü ü

Control Room South ü 20 3 21 ü ring 2 x ü ü

Receiving West ü 12 ü ü Temp extremes

Receiving NorthEast ü 12 3 21 ü Temp extremes

Receiving SouthEast ü 12 ü Temp extremes

Conformal coatings to protect against corrosive gases and extreme moisture in Make Area

Electrical noise near large drives in these areas

Extended temperature range

EtherNet/IP and PROFINET I/O

BEST PRACTICE 9

Example

Evaluate each area for environmental or mechanical issues.

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28 What

Choose cables that meet the electrical, mechanical, and environmental requirements.

Why

Network reliability requires a cable matched to application needs.

Details

Transmission factors: Data rates and distances will define the need for copper or fiber cables. Environmental factors: Temperature, UV resistance, direct burial, oil/solvent resistance, etc.

Mechanical factors: Bend radius, tray installation, high abrasion, continuous flexing, etc.

Electrical factors: Electrical noise from motors, drives, welding equipment, etc.

As an industry leader both in enterprise network structured cabling systems and in industrial cables, we are uniquely qualified to offer the fullest range of rugged high-performance cables.

Nonbonded Bonded

How Far? How Fast?

In general, a higher data rate means a shorter transmission distance for a given type of cable. Choose a cable that not only supports the speed and distance you need today, but one that will allow upgrades to higher speeds or longer distances in the future

Belden’s Patented Bonded-Pair Technology

Our patented cable construction bonds each pair’s insulation along their longitudinal axes eliminate performance-robbing gaps.

– No gaps between the conductor pair means that the uniform conductor-to-conductor spacing – Uniform centricity maintains excellent and consistent electrical performance

– Installable Performance™ is achieved to offer superior electrical performance, even after the cable has been bent, pulled, or twisted during installation

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BEST PRACTICE 10

Specify Cables

Criteria You Need Specify

Transmission Distance 100 Meters Max Cat 5e/6

2000 Meters Max Multimode Fiber Over 2000 Meters Single-Mode Fiber

Data Rates 100 Mb/s Cat 5e

1 Gb/s Cat 6

10 Gb/s Fiber

Electrical Noise Low Noise Bonded Pairs • Unshielded

Moderate Noise Bonded Pairs • Foil Shielded High Noise Bonded Pairs • Foil + Braid Shielded Flexible Installation

Continuous Flex Apps Not Required Solid Conductors

Required Stranded Conductors

Pairs Most Apps 4-Pair Cable

Special Needs 2-Pair Cable

Criteria Specify

General Purpose for Most Applications PVC

Sunlight/UV Resistance Any

Oil Resistance Most

Chemical and Fuel Resistance FEP

Temperatures to 150°C FEP

Plenum Rating FEP

Low Generation, No Toxins When Burned LSZH

High Mechanical Stress (Abrasion, Cut Through) Polyurethane

Halogen Free LSZH

Continuous Flex TPE

Weldsplatter Resistance TPE

Copper Cable

Step 1: Select the Style of Cable

The first step the to determine the basic type of cable you need—one that meets the distance, data rates, EMI immunity, and flexibility requirements of your application.

Step 2: Choose the Jacket Material

PVC is the basic jacket material and suits most application. Choose other materials to meet specific needs. Specifying an insulation material is not an issue. Insulation is almost always polyolefin; other insulation materials are usually required by other jacket choices. TPE-jacketed cables, for example, have TPE insulation.

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30 Criteria Specify Tray Application UL PLTC (300V) UL TC-ER (600V) 600 V 600 V AWM Style Mining MSHA

Regulatory NEC/CEC and Local Codes

Criteria You Need Specify

IP20 (Most Apps) Standard Duty RJ45

Heavy Duty Full-Metal-Body RJ45

IP67 4-Pair Cable Ruggedized ODVA RJ45

2-Pair Cable M12

Cable Shielding Yes Shielded Connector

No Unshielded Connector

Criteria Make Buy

Cost Lower Higher

Skill Higher Lower

Fine-Tune Custom Lengths Yes No

Installation Speed Slower Faster

Testing On-site Testing Factory Tested

Step 3: Consider Other Needs

You must consider national and local codes that your application must meet—and any other special issues not conveniently addressed in Steps 1 and 2.

Step 4: Determine the Type of Connector

Connectors are selected on the amount of protection required, both in terms of IP rating and shielding. The choice may be determined by the type of device you are connecting to.

Step 5: Decide Whether to Make or Buy Cable Assemblies

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Be Certain with Belden

Industrial Networking Project Checklist

Need How Belden Can Help

Manage

Manage my entire project Provide a dedicated resource to work as customer staff Design

Review my design and highlight areas of risk Fax and phone consultation Assist with my design in a few key areas Fax and phone consultation

Assess my situation and create my design Onsite meeting and comprehensive network design Install

Preconfigure switches/routers Provide industrial installation guidelines Create custom installation instructions

and drawings Recommend experienced Belden System Integrator or partner Perform the installation Recommend experienced Belden System Integrator or partner Perform security vulnerability testing Onsite testing and assessment

Perform network validation Onsite testing and assessment Startup

Perform startup Recommend experienced Belden System Integrator or partner Provide troubleshooting Onsite troubleshooting

Operate

Dedicated onsite engineering service Maintain

Stock spares We review your application needs and _{provide recommendations} Stock preconfigured spares

Firmware Keep your hardware current

Switch warranty Lifetime Warranty

Industrial HiVision Service Contract Keep your software current Advanced replacement for faulty devices

Remote troubleshooting

Dedicated technical support contact Get help from someone that knows you and your application On-site troubleshooting

Troubleshooting procedures Troubleshooting tools Training for maintenance team Upgrade

Assess planned network changes and

highlight areas of risk Fax and phone consultation Onsite visit if needed

BEST PRACTICE 11

Have a Plan for Success

Think through your needs as you plan your project. Do you have the skills, the knowledge, and the time to plan and implement the network? Do you need a lot of help or just a little? Do you need someone to give a second look at your plans? Belden experts—and our network of partners—have the experience and know-how to help at whatever level you need. The table below lists common requests. Talk to us about helping you with yours.

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32

Rack-Mount

Devices

Managed Ethernet

Switches MACH4000 Rugged, Hardworking, and 10G Ready, with enterprise-level performance and connectivity in an _{industrial-tough design. Configurations conclude up 52 10/100 RJ45 ports, 16 GbE RJ45 ports, and} SFP and XFP slots for Gigabit and 10G connectivity.

MACH1000 Configured either as a 10/100 or Gigabit switch, the MACH1000 is a rugged workhorse switch with options that include PoE and IEEE 1588 v2 precision timing.

MACH100 Available in fixed or modular versions, these switches combine flexibility with easy configuration of up to 26 ports for 10/100, Gigabit, and even 10 Gigabit Ethernet. Supporting PoE and PoE+, MACH100 switches bring high performance to the control room, with 10G links to the enterprise or other control rooms

Serial Converters IOLAN 16 serial ports with two Gigabit Ethernet ports in a rugged housing provide easy, reliable connectiv-ity for serial devices.

We helped pioneer Ethernet as a common standard for industrial networks. Today, Hirschmann products will ensure hassle-free and secure data communication under the toughest conditions. The high transmission speeds and large bandwidths provide the fastest possible processing of large amounts of data. The Hirschmann line of networking devices manages virtually every communication connection among the various layers of the network: information, control and device. There are products that support both copper and optical fiber media, with data speeds as high as 10 Gb/s.

As the global leader in Industrial Ethernet devices, we continue to innovate with products such as switches with zero switchover time and zero packet loss redundancy, OpenBAT wireless with Clearspace technology for improved signal integrity, and the first all-gigabit machine-mount switch.

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Be Certain with Belden

DIN-Rail Mount

Devices

Managed Switches OpenRail RS Series The OpenRail RS Series encompasses a broad variety of DIN rail switches with capabilities ranging from basic connectivity to advanced features—giving you more choice in ports, data rates, and advanced features.

MS Series Up to six backplane slots—including one for Gigabit—accept a range of plug-in modules for Ether-net, IEEE 1588 v2 PTP, and digital I/O.

Unmanaged Switches SPIDER/SPIDER II These affordable, entry-level switches are available in SPIDER 10/100 devices and SPIDER II Gigabit devices.

OpenRail RS Series The RS2 is a 5-port 10/100 switch, providing up to two optical interfaces. The RS20 provides 6, 14, or 15 PoE-enabled RJ45 ports plus up to three optical interfaces.

Security Appliances EAGLE20 /EAGLE30 An all-in-one device offering an industrial-strength firewall with advanced encryption, firewall rules, and VPN tunneling and Ethernet switching.

EAGLE Tofino Zone-level security made easy with ANSI/ISA-99 standard protection for zones of control system equipment with rugged Plug-n-Protect security providing a firewall, VPN, asset management, event logger, and detailed protection and filtering of OPC and Modbus TCP communications.

Wireless OpenBAT Access Points

and Clients Advanced Clear Space technology for increased signal integrity means high-performance network-_{ing without the wires.} BAT WLC Controller Centralized configuration, monitoring, and managing up to 100 BAT access points or clients. Serial Converters IOLAN Serial device serving made easy with one or three serial ports and one Ethernet port, with an option

for a V.92/V.90 modem.

Machine Mount

Devices

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34

Family Model Layer 2/3

Switching Base Config._10G _Gigabit _10/100 Expansion Slots Port Options (Expansion Modules)_Gigabit _10/100

MACH4000 Backbone Switches

48+4G 2/3 – 4 Combo 16 RJ45 4

8 SFP Ports

8 RJ45 Ports 8 SFP Ports8 RJ45 Ports (with PoE)

24G 2/3 – 8 Combo – 2 24G+3X 2/3 3 XFP 8 RJ45 – 4 48G 2/3 – 16 RJ45 – 4 48G+3X 2/3 3 XFP 16 RJ45 – 4 MACH100 Series MACH102 (Modular) 2/3 – 2 SFP Slots 8, 16, 24 2 – 8 RJ45 8 RJ45 (PoE) 8 MMF (SC) 8 SMF (SC) 8 SFP Slots MACH102 (Fixed) 2/3 – 2 SFP Slots 8, 24 – – –

MACH104 2/3 2 XFP _Slots 20 RJ45_{4 SFP Slots} – – – MACH1000 MAR1020 2 – – 2 – 24(Increments of 2) – 2 Combo 4 SFP Slots 4 RJ45 2 RJ45 + 2 SFP Slots – RJ45 M12 MMF (ST, MT-RJ, SC) SMF (SC, 25, 65, 140 km) SFP Slots MAR1030 2 – 2, 4 2 – 24(Increments of 2) – 2 Combo 4 SFP Slots 4 RJ45 2 RJ45 + 2 SFP Slots RJ45 M12 MMF (ST, MT-RJ, SC) SMF (SC, 25, 65, 140 km) SFP Slots MAR1040 2/3 – 16 Combo – – – M12

Managed Backbone Switches

MACH4000 MACH100

Family Model Base Config. Expansion

Slots Port Options (Expansion Modules)

10G Gigabit 10/100 WAN Gigabit 10/100 Serial

IOLAN

SDS16C 2 RJ45 – 16 RJ45 – – -- – –

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Be Certain with Belden

PoE Ports IEEE 1588

PTP Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

0, 8, 16, 24, 32 – RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11) USB cUL 508 0 to +60 24, 48 VDC 110/230 VAC Redundancy 48+4G MACH4000 _Backbone Switches 0, 8, 16 – 24G 0, 8, 16 – 24G+3X 0, 8, 16, 24, 32 – 48G 0, 8, 16, 24, 32 – 48G+3X 0, 8, 16 – RSTP MRP HIPER-Ring (10 ms) V.24 (RJ11)

USB cUL 508 0 to +50 110/230 VAC Redundancy

Reverse-Mount Option MACH102 (Modular) MACH100 Series – – MACH102_(Fixed) 4 (PoE) 16 (PoE+) – MACH104 4 – RSTP_MRP HIPER-Ring (30 ms) V.24 (RJ11) USB cUL 508 cUL 1604 Class 1 Div 2 Germanischer Lloyd IEC 61850-3; IEEE 1613 EN50121-4, NEMA TS 0 to +60 -40 to +85 -40 to +70 EEC 24, 36, 48 VDC 110/250 VDC 110/230 VAC Redundancy MAR1020 MACH1000 4 – 4 16 RSTP MRP HIPER-Ring (10 ms) MAR1030 MAR1040

Managed Backbone Switches

MACH1000

Timing PoE Ports Redundancy

Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

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36

Switching _Gigabit _{10/100 (RJ45 + Fiber)} Slots _Gigabit _10/100

OpenRail RSB20 2 – 8 8 + 1 SFP Slot 6 + 2 SFP Slots 6 + 3 SFP Slots – – – RS20/RS22 2 – 4, 8, 16, 24 + 2 Uplink_{9, 17, 25 + 3 Uplink} – – RJ45MMF (SC, ST) SMF (SC, ST, 10, 40, 70 km) RSR20 2 – 8, 9 + 2 Uplink – – 1 RJ45 1 RJ45 + 2 MMF (SC) MMF (SC, ST, MT-RJ) SMF (SC, 10, 40 200 km)

RS30/RS32 2 2 RJ45 8, 16, 24 + 2 Uplink_{8, 16, 24 + 2 Uplink} – RJ45_{1, 2, or 3 SFP Slots} –

RSR30 2 2, 3 + 2 _Uplinks 6, 7, 8 – 1, 2, 3 , 4 Combo_{1, 2, 3 , 4 SFP Slots} 1, 2, 3, 4 Combo Ports

RS40 2 9 – – 2 Combo –

RSP 2 3 RJ45 8 RJ454 RJ45 + 4 SFP slots

11 RJ45 – 3 SFP Slots 3 SFP Slots

Managed Modular Backplane Switches

MS Series

Family Model Layer 2/3

Switching Backplane Type Backplane Slots_Gigabit _{10/100 Gigabit 10/100}Maximum Ports Media Modules_Gigabit _10/100

MS Series MS20 2 10/100 – 2, 4, 6 – 24 – 4 RJ45 0, 2, or 3 RJ45 + 1, 2, or 4 MMF (SC, ST, MT-RJ) 0, 2, or 3 RJ45 + 1, 2, or 4 SMF (SC, 20, 40, 70 km) 4 SFP Slots 2 or 4 Combo MS30 2 10/100 + _Gigabit 1 2, 4, 6 2 24 2 MMF_{2 SFP Slots} MS4128 2/3 10/100 + _Gigabit 1 2, 4, 6 4 24 4 MMF_{4 SFP Slots}

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Managed DIN Rail Switches

PTP Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Model Family

– – RSTP

MRP

HIPER-Ring (300 ms)

V.24 (RJ11) cUL 508

cUL 1604 Class1 Div 2 0 to +60-40 to +70 12/24 VDCRedundancy

RSB20 OpenRail 0, 9, 17, 25 – RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11)

USB EN50121-4Germanischer Lloyd IEEE 1613 NEMA TS-2 cUL 508

cUL 1604 Class1 Div 2

0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RS20/RS22 – – RSTP MRP HIPER-Ring (10 ms) V.24 (RJ11)

USB EN50121-4IEC 61850-3 Germanischer Lloyd IEEE 1613 cUL 508 0 to +60 -40 to +85 24/36/48 VDC60/120/250 VDC 110/230 VAC Redundancy RSR20 0, 8, 16, 24 – RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11)

USB EN50121-4Germanischer Lloyd IEEE 1613 NEMA TS-2 cUL 508

cUL 1604 Class1 Div 2

0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RS30/RS32 – RSTP MRP HIPER-Ring (10 ms) V.24 (RJ11)

USB EN50121-4IEC 61850-3 Germanischer Lloyd IEEE 1613 cUL 508 0 to +60 -40 to +85 24/36/48 VDC60/120/250 VDC 110/230 VAC Redundancy RSR30 – – RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11)

USB Germanischer LloydIEC 61850-3 cUL 508

cUL 1604 Class1 Div 2 ATEX Zone 2 0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RS40 0, 4, 8 11 RSTP MRP HSR PRP V.24 (RJ11)

SD Card cUL 508IEC 1850-3 IEEE1613 NEMA TS-2 EN50121-4 0 to +60 -40 to +85 24/36/48 VDC60/120/250 VDC 110/230 VAC Redundancy RSP

Managed Modular Backplane Switches

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Zone-Level Security Appliance

Family Model Ports Port Options

Gigabit 10/100 Gigabit 10/100

Eagle

Eagle Tofino – 1 Trusted, 1 Public – RJ45_{MMF (SC)}

Eagle

Gigabit 10/100 Gigabit 10/100

Eagle

Eagle20-0400 – 4 – RJ45

Eagle30-0402 2 4 SFP Slots RJ45

Router/Firewall/VPN Devices

Eagle

Slots

Gigabit 10/100 (RJ45 + Fiber) Gigabit 10/100

SPIDER Series SPIDER – 3, 4, 8 RJ451, 4, 8 RJ45 + 1, 2 MMF or SMF – – – SPIDER II 5 RJ455 RJ45 + 2 SFP Slots – – – – OpenRail RS2 – 3, 4, 5 RJ453 RJ45 + 2 MMF or SMF 4 RJ45 + 1 MMF or SMF – – – RS20 – 6, 14, 15 RJ45 + 1, 2, 3 MMF _{or SMF} – – –

Gigabit 10/100 (RJ45 + Fiber) Serial Gigabit 10/100

Eagle

Eagle20 Firewall/VPN

Router – 1 Trusted, 1 Public –

RJ45 MMF (SC) SMF (SC)

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Be Certain with Belden

Zone-Level Security Appliance

Capabilities Management

Ports Approvals Operating Temp. (°C) Power Supply Options Model Family

Routing Firewall Encryption RS-232 (RJ11) USB SD Card IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1 EN61131-1 EN50121-4 NEMA TS2

ISA 12.12-01 Class 1 Div 2

-40 to +70 18 – 80 VDC48 – 320 VDC 88 – 265 VAC

Eagle20-0400

Eagle

Eagle30-0402

Unmanaged DIN Rail Switches

Router/Firewall/VPN Devices

PTP Redundancy Methods Approvals Operating Temp. (°C) Power Supply Options Model Family

0, 1, 4 Also PoE Powered Versions – – cUL 508 0° to +60 _{-40° to +70} 12/24 VDC SPIDER SPIDER Series SPIDER II – – – – – – IEC 61850 IEEE 1613 EN50121-4 ATEX 100a Zone 2

0° to +60

-40° to +70 24 VDC RS2

OpenRail

0, 6, 14, 15 – – -40° to +70 24 VDC_Redundancy RS20

Capabilities Management

Ports Approvals Operating Temp. (°C) Power Supply Options Model Family

Routing Firewall Encryption Traffic Filters 802.3X Flow Control VPN RS-232 (RJ11) USB IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1

-40 to +60 12/24/48 VDC Eagle20 Firewall/VPN _Router

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40

IP67/IP54 Machine-Mountable Switches

OCTOPUS (Unmanaged) OCTOPUS (Managed)

Connectors Radios

OpenBAT Series DIN Rail Mounting

OpenBAT-R a/b/g/n 450 Mb/s 6 1, 2 1 or 2 GbE Combo

IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II

OpenBAT-F a/b/g/n 450 Mb/s 1, 2 1 GbE M12

OpenBAT-C (Client Only) a/b/g/n 450 Mb/s 1 1 1 M12

Family Models Gigabit Ports 10/100 Ports Gigabit Port Options

OCTOPUS (Managed and Unmanaged) 5TX – 5 M12 – 8M/16M/24M – 8, 16, 24 M12 – OS20 – 8 M12, _{2 MMF, SMF} – OS24 – 9 or 10 – OS30 2 8 M12 2 MMF, SMF, M12 2 SFP Slots (1 GbE, 1 10/100) 2 10/100 SFP Slots OS32 2 8 or 16 M12

Wireless Controller

BAT WLC Wireless Controller

Family Model Access Points

Supported Ports_Gigabit _10/100

BAT and OpenBAT Series

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Be Certain with Belden

IP67/IP54 Machine-Mountable Switches

Wireless Access Points and Clients

PoE

Ports IEEE 1588 PTP Redundancy Methods Management Ports Approvals Operating Temp. (°C) Power Supply Options Models Family

–

RSTP

cUL 60950-1 Germanischer

Lloyd _{24, 48 VAC}

5TX OCTOPUS _{(Managed and}

Unmanaged)

0, 6, 8 8M/16M/24M

– OS20

PoE Security Operating Temp. (°C) Power Supply

Options Model Family

DIN Rail Mounting OpenBAT Series

2 802.11i, 802.1x, and RADIUS 0 to +60 24 VDCPoE

Redundancy OpenBAT-R

IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II

1

802.11i, 802.1x, and RADIUS -40 to +70 24 VDCPoE Redundancy

OpenBAT-F

– -40 to +70 OpenBAT-C (Client Only)

Wireless Controller

Functionality Management

Ports Operating Temp. (°C) Power Supply Options Model Family

Automatic configuration and central management of all the access points in the WLAN

Full throughput of payload data as per IEEE 802.11n for each access point Integrated IP router with firewall

Remote monitoring and logging of equipment and connection status of BAT devices Remote monitoring BAT WLAN installations, including Rogue AP and Rogue Client visualizations

Serial (8-pos Mini-DIN)

USB +5 to +40 110/230 VAC BAT WLC

BAT and OpenBAT Series

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42 IOLAN DS1 1 (DB9) 1 10/100 RJ45 – SDS3 3 (RJ45) 1 10/100 RJ45 V.92/V.90 Modem (RJ11) SDS4 _{3 (RJ45)} _{1 10/100 RJ45} _–

Wireless Antennas

Extending the Reach of Wireless

2.4 and 5 GHz 5 GHz 2.4 GHz

Frequency Band IEEE 802.11 Type Gain (dBi) Distance (km)

2.4 and 5 GHz

a/b/g Omni-Directional 2.99

a/b/g/n Omni-Directional _MiMo 3.5 @ 2.4 GHz_{5.5 @ 5 GHz} 0.5

a/b/g Omni-Directional 6 @ 2.4 GHz_{8 @ 5GHz} 0.89

5 GHz

a Omni-Directional 5 0.45

a/n Directional_{Polarization Diversity} 8 1.12

a/n Directional_MiMo 9 2

a Directional 18 8.91

a Directional 23 15.84

a/n Directional 23 15.84

2.4 GHz

b/g Omni-Directional 6 2.98

b/g Directional_{Polarization Diversity} 8 3.75

b/g Directional 14 7.49

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Serial-to-Ethernet Converters

Approvals Operating Temp. (°C) Power Supply Options Model Family

IEC 60950-1 -40 to +70 12, 24 VDC DS1 IOLAN 0 to +55 SDS3 cUL 60950-1 cUL 1604 Class1 Div 2

ATEX 100a, Zone 2 -40 to +70

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Rack-Mount

Devices

Managed Switches Magnum 12KX

Backbone Substation-hardened for Smart Grid applications or physical security multicast networks, Magnum _{12KX switches offer 16 combo ports with built-in copper RJ45s or SFP slots. For critical timing} applications, IEEE 1588 v2 PTP is standard on all ports.

Magnum 10K Series IEC 61850-3 compliant Magnum 10K switches are designed for data-intensive utility and industrial applications. With IEEE 1588 v2 timing synchronization, the switches have 8 or 10 modular expan-sion slots for maximum configuration flexibility.

Magnum 6K25 and

6K32 Custom configure a device to specific application needs—with virtually any combination of 10/100 _{copper or fiber ports, optical Gigabit with plug-in GBIC or SFP transceivers, and support for PTP and} PoE.

Unmanaged Switches Magnum 4K Series With 8, 16, or 24 ports (two of which can optionally be optical), the Magnum 4K series offer fast, nonblocking performance to smoothly support multiple workgroups, each with its own switched domain.

Industrial Computer Magnum 10C A hardened, high-performance computer for monitoring, surveillance, management, data collection, and other mission-critical tasks, the Magnum 10C offers low power consumption, high-reliability solid-state drives, fanless cooling, a generous mix of I/O ports, and compatibility with both Microsoft Windows and Linux.

Terminal Servers Magnum 10TS Series With up to 32 serial ports for protection and SCADA devices and IRIG-B time coding, Magnum 10 Series terminal servers support large substation or other installations with large numbers of serial instruments.

Routers Magnum 10RX With up to 10 Gigabit Ethernet ports, 16 T1/E1 ports, or 32 serial connections, the Magnum 10RX

offers advanced Layer 3 networking protocols, firewall, and secure virtual private networking for heavy-duty industrial applications.

Magnum DX940 A secure gateway to the outside world from power utility substations, roadside traffic controls, and similar applications, the DX940 can be configured with six 10/100 or Gigabit Ethernet ports, four serial ports and two EVDO 3G cellular, T1/E1, or DDS WAN ports.

Optical Serial Devices Dymec Optical Star For cascadable, transparent optical networking of multiple serial devices, 5- and 9-port Dymec optical stars are ideal for master/slave polling applications such as multiple meters, relays, and other statistical devices and for broadcasting IRIG-B to multiple devices.

GarrettCom Network Solutions

For mission critical applications under harsh conditions, industrial customers count on GarrettCom‘s networking products.

GarrettCom designs, manufactures and sells industrial networking products for specialty and stressed applications. These include power utility substations and similar Smart Grid operations centers, surveillance and physical security, transportation facilities, industrial and factory automation, telecommunications, water treatment and outdoor applications. GarrettCom products include managed and unmanaged Industrial Ethernet switches, multiprotocol routers, media converters, fiber links and terminal servers. Our products meet and usually exceed the requirements of the industries we serve. Highly modular products also allow virtually unlimited configurations.

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®

DIN-Rail Mount

Devices

Managed Switches Magnum 6K Series User-configurable switches unmatched flexibility in port styles: 10 Mb/s, 10/100, and Gigabit speeds over copper or fiber. With Magnum 6K switches, you have the flexibility of any port, any speed, any distance.

Unmanaged Switches ES Series The ES series is the flexible choice for the network edge, with options for up to six ports, PoE, and dual homing.

Serial Device Routers Magnum DX40 An industrial firewall with two Ethernet and two serial ports designed for use in secure NERC CIP compliant environments.

Media Converters Magnum Series 14 Easy-to-use converters for UTP copper, fiber, and coaxial Thinnet.

Dymec Links Copper to multimode or single-mode fiber conversion, with two RJ45 connectors to eliminate the worry over crossover or straight cables.

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46 Magnum 6K32 Series 6K32FC 2/3 – 4, 8, 16, 32 8 max 4 1 or 2 SFP 1 GBIC RJ45 8 RJ45 4 MMF (SC, ST) 8 MMF (LC, MT-RJ) 8 SMF (LC, 15, 20, 40 km) 8 MMF (MT-RJ, LC) 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF 6K32T 2/3 – 16 – 32 4 max 2 Magnum 6K25 Series 6K25 2/3 – 6 – 24 RJ45 or _Fiber 1 4 1 GBIC slot SFP or GBIC Slots 8 RJ45 8 MMF (MT-RJ, LC) 8 SMF (LC) 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF

6K25e 2/3 – 4 – 24 RJ45 or _Fiber 8 max 4

Family Model Layer 2/3

Switching Base Config._10G _Gigabit _10/100 Expansion Slots Port Options (Expansion Modules)_Gigabit _10/100

Magnum 12KX Backbone Switch

12KX 2/3 – 16 Combo – – – –

Magnum 10K

Series 10KG 2/3 – 16 max 8 max 8

2 Combo 4 RJ45 4 MMF (LC, MT-RJ) 2 MMF (ST, SC) 2 SMF (LC, SC, 25, 40 km) 10KT 2/3 – 2 – 32 RJ45 or _Fiber 4 max 10

Managed Backbone Switches

Magnum 12KX Magnum 10K

Magnum 4K

Family Model Layer 2/3

Switching Ports_10G _Gigabit _10/100 Expansion Slots Port Options (Expansion Modules)_Gigabit _10/100

Magnum 4K Series 4K 2 – – 8, 16, 24 RJ45 8, 14, 22 RJ45 + 1 or 2 Fiber 1 – 1 or 2 MMF (SC, ST)1 or 2 SMF (SC, 20, 40 km) (Replaces 2 RJ45)

Unmanaged Workgroup Switches

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4, 8, 12, 16, 20, 24, 32 – RSTP MRP S-Ring RS-232 (DB9) DNV EN50155 IEC 61850-3 IEEE 1613 Class 2 NEBS Level 3, ETSI NEMA TS-2 UL 60950 -40 to +85 24 VDC -48 VDC 125 VDC 150 VDC 110/230 VAC Redundancy Reverse Mount Option 6K32FC Magnum 6K32 _Series 2/3 6K32T 4, 8, 12, 16, 20, 24 – RSTP MRP S-Ring RS-232 (DB9) IEC 61850-3, IEEE 1613 NEMA TS

NEBS L3 and ETSI -40 to +85 24 VDC -48 VDC 125 VDC 110/230 VAC Redundancy Reverse Mount Option 6K25 Magnum 6K25 _Series 4, 8 – 6K25e

PoE Ports IEEE 1588

PTP Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

0, 4 16 RSTP MRP S-Ring V.24 (RJ11) USB cUL 508

cUL 1604 Class1 Div 2 IEC 61850-3, IEEE 1613 EN50121-4, NEMA TS EN50155 -40 to +85 24, 36, 48 VDC110/250 VDC 110/230 VAC Redundancy Reverse-Mount Option 12KX Magnum 12KX Backbone Switch 4, 8, 12, 16 All Ports RSTPMRP S-Ring V.24 (RJ11) USB IEC 61850-3, IEEE 1613 NEMA TS -40 to +85 24 VDC -48 VDC 125 VDC 250 VDC 110/230 VAC Redundancy Thermal Fin Option Reverse-Mount Options 10KG Magnum 10K _Series 4, 8, 12, 16, 20, 24, 28, 32 10KT

Managed Backbone Switches

Magnum 6K32 Magnum 6K25

IEEE 1588

PTP PoE Ports Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

– – – – EN61000-4 IEC 60068-2 IEC 61850-3, IEEE 1613 NEMA TS-2 UL 60950 UL 1604 Class 1 Div 2 UL 508 -40 to +85 24 VDC -48VDC 125 VDC 110/230 VAC Redundancy Reverse Mount Option 4K Magnum 4K Series

Unmanaged Workgroup Switches

®

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48

Magnum 10ETS Magnum 10XTS

Family Model Base Config. Expansion

Slots Port Options (Expansion Modules)

10G Gigabit 10/100 WAN Gigabit 10/100 Serial

Magnum 10 Series 10ETS – 4, 8 2 – 32 – 10 – 2 or 4 RJ45 2 MMF (SC, ST) 4 MMF (LC, MT-RJ) 2 SMF (SC, 20, 40 km) 4 SMF (LC, 20, 40 km) IRIG-B (2 BNC) 2 SFP Slots 2 DB9 2 DB9 (with IRIG-B) 4 RJ45 4 RJ45 (with IRIG-B) 10XTS – 4, 8 2 – 28 2 T1/E1

Terminal Servers

Router/Firewall/Terminal Server, with Cellular Option

_{Magnum DX940}

Family Model Ports Expansion

Slots Port Options

10/100 Gigabit Serial WAN 10/100 Gigabit WAN

Magnum DX940 DX40 2 4, 6 0, 2 0, 1, 2 4 2 RJ45_{2 SFP Slots} SFP Slots 1 DDS 1 T1/E1 1 EVDO 3G Cellular 1 EVDO + 1 T1/E1 1 EVDO + 1 DDS

Family Model Optical Ports Optical Interface Data Rates Modes Distance

Dymec OS Series OS5

OS9 5, 9 ST DC – 2 Mb/s Master/SlavePeer to Peer 5 km MMF>25 km SMF

Family Model Processor RAM Storage Ports

Supplied Expansion GbE USB 2.0 Serial Video

Magnum 10C

10C 1.6 GHz Intel_{512 kB L2 cache, 533 MHz FSB}® Atom™ N270 2 GB 16 GB SSD

Mounting for two 2.5” HDD or SSD 2 RJ45 6 0, 6 (DB9) VGA

Industrial Computer

Optical Star Serial Device

Magnum 10C

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Timing PoE Ports Redundancy

Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

IRIG-B 0, 4, 8 – – IEC 61850-3 IEEE 1613 Class 2 NEMA TS-2 UL 60950 -40 to +85 24 VDC -48VDC 125VDC 110/230 VAC Redundancy Reverse Mount Version

10ETS Magnum 10 Series

10XTS

Terminal Servers

Router/Firewall/Terminal Server, with Cellular Option

Timing PoE Ports Redundancy

Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Notes Model Family

– – RSTP RS-232 _(DB9) IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1 -40 to +85 24, 48 VDC 110/250 VDC

110/230 VAC High-Gain Antenna Options DX40

Magnum DX940

Operating System Approvals Operating

Temp. (°C) Power Supply Options Notes Model Family None Supplied. Tested

with Microsoft Windows and Linux UL 60950 IEEE 1613 Class 2 IEC 61850-3 -40 to +85 18 - 60 VDC 110/250 VDC 110/230 VAC Redundancy Optional Thermal Fins 10C Magnum 10C

Industrial Computer

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