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Copyright © 2006 Boeing. All rights reserved.

Object Management Group Workshop

by

David E. Farrar

Associate Technical Fellow

Process Integration & Command Media

Program Management & Business Excellence

Global Mobility Systems

Precision Engagement & Mobility Systems

Integrated Defense Systems

OMG Workshop at Hyatt Regency SF Airport Hotel – Burlingame, CA

17 October 2006

Process-Based Management:

A Winning Strategy

(2)

The Global Mobility Systems Organization

Commercial

Airplanes

Boeing Capital

Corporation

Connexion by

Boeing

Integrated

Defense

Systems

The Boeing Company

Global

Mobility

Systems

Boeing

Technology

Shared

Services

Group

Network and

Space Systems

C-17 Program

767 Tankers

Program

Derivative

Airplane

Programs

Advanced

Mobility

Systems

Precision

Engagement

and Mobility

Systems

Support

Systems

Advanced

Defense and

Security

Systems

Global

Strike

Systems

Airborne Anti-Submarine

Warfare and Intelligence,

Surveillance and

Reconnaissance

Rotorcraft

Systems

Advanced Precision

Engagement and

Mobility Systems

(3)

3

Copyright © 2006 Boeing. All rights reserved.

The Global Mobility Systems Products

C-40A

C-32A

Next

Generation

C-40B

(4)

GMS Vision, Mission, and Values

Good Corporate Citizenship

Customer Satisfaction

A Diverse and Involved Team

Integrity

People Working Together

Leadership

A&T Values

A&T provides solutions that shape the future of mobility for our global military and commercial

customers. We will leverage our strengths, team-based culture, supplier partners, and

customer knowledge to achieve market leadership and provide unprecedented value to all

stakeholders.

A&T Mission

The world’s first choice for innovative mobility solutions – setting the standard for excellence

A&T Vision

People working together as a global enterprise for

aerospace leadership

Boeing Vision 2016

Good Corporate Citizenship

Customer Satisfaction

A Diverse and Involved Team

Integrity

People Working Together

Leadership

Global Mobility Systems Values

Global Mobility Systems provides solutions that shape the future of mobility for our

military and government customers. We will leverage our strengths, team-based culture,

supplier partners, and customer knowledge to achieve market leadership and provide

unprecedented value to all stakeholders.

Global Mobility Systems Mission

The world’s first choice for innovative mobility solutions – setting the standard for excellence

Global Mobility Systems Vision

People working together as a global enterprise for

aerospace leadership

Boeing Vision 2016

(5)

5

Copyright © 2006 Boeing. All rights reserved.

“The Law of Change” Drives Improvement

If you want a different outcome, you must change

either the process, the product, or both.

The Corollary

If you always do what you have always done, you will

get what you have always gotten!

(6)

Cultural Change Focused on Processes

$$, schedule, cost, quality

Product / service-oriented

Tribal work-knowledge

Directed solutions

Reward heroes

Quality, schedule, cost

Customer solution-oriented

Process management

Team-based solutions

Reward values / results

$$, schedule, cost, quality

Product / service -oriented

Tribal work -knowledge

Directed solutions

Reward heroes

Quality, schedule, cost

Customer solution -oriented

Process management

Team -based solutions

Reward values / results

Then

Now

Schedule, cost, quality

Product / service-oriented

Tribal work-knowledge

Directed solutions

Reward heroes

Quality, schedule, cost

Customer solution-oriented

Process management

Team-based solutions

Reward values / results

(7)

7

Copyright © 2006 Boeing. All rights reserved.

Adapted from

Applied Strategic Planning: A Comprehensive Guide

, page 330, published by Pleiffer and Company, 1992

Process Management Brings it Together

Planned

Journey

Strategic Direction

Work Group

Individual

Many Unaligned

Projects

Tactical Direction

Malcolm Baldrige

Principles

(8)

Baldrige Criteria Framework:

A Systems Perspective

3

Customer and

Market Focus

4

Measurement, Analysis, and Knowledge Management

1

Leadership

2

Strategic

Planning

5

Human Resource

Focus

6

Process

Management

7

Business

Results

(9)

9

Copyright © 2006 Boeing. All rights reserved.

Baldrige Category 6 : Process Management

STABLISHMENT: What are your key value creation and key

support processes and how does your organization determine

them?

EQUIREMENTS: How do you determine requirements for your

key value creation processes, incorporating input from

customers, suppliers, and partners?

EASURES: What are your key indicators or performance

measures to control and improve these processes?

REVENTION: How do you prevent rework and defects in these

processes?

(10)

Characteristics of a Process

Characteristics of a Process

-

-

Managed

Managed

Organization

Organization

Senior Leadership Buy-in

View business as a collection of processes

Strategic plans drive processes

Clear relationships between processes and

key business results and goals

Focuses on key customer-driven processes

Work Teams learn processes

(11)

11

Copyright © 2006 Boeing. All rights reserved.

Characteristics of a Process

Characteristics of a Process

-

-

Managed

Managed

Organization (cont’d)

Organization (cont’d)

Manage by data

Managerial patience

Emphasis on sustainable improvements

Improvement in processes across the

business

Integrated with other initiatives

Common processes and standardization

(12)

What is a Process?

What is a Process?

Resources

Inputs

Tasks

Requirements

Outputs

A set of sequential or concurrent tasks performed by a process team led by a

Process Owner…

that transforms inputs

from suppliers…

into useful outputs

for customers…

E.g., Requests, Raw

Materials, Parts, Tool

Designs, Planning

Documents, Maintenance

Schedule

E.g., Completed

Documents, Completed

Assemblies, Fabricated

Tools, Delivered Kits,

Functioning Equipment

(13)

13

Copyright © 2006 Boeing. All rights reserved.

Generic Enterprise Process Model

Ge ne ric Ente rpris e Pro c e s s Mo de l

(Fo r Training Purpo s e s Only – No t Re al)

1.0 Enterprise Management

1.0 Lead the Enterprise

Provide Legal Services (J. McBrew)

Integrate & Deploy Processes & Procedures (P. Smith)

Ensure Quality & Mission Assurance (A. Jones)

Ensure Integration of Strategic Business & Functional Planning (P. Smith)

Ensure Organizational Effectiveness (P. Smith)

Ensure Continuous Improvement (A. Jones)

Perform Integrated Business Financial Management (T. Green)

2.0 Manage Programs

8.0 Provide Enabling Infrastructure

Perform Self-Governance (A. Jones)

Ensure Customer Satisfaction (P. Smith)

Manage IWA

Performance (V. MacIvy)

Minimize Program Risk (G. Hermann) Manage Program Planning

and Execution (G. Hermann)

Process Owner: E. Andrews Process Owner: R. Manson

Administer Contracts

(R. Altman)

Provide Financial Services

(V. MacIvy)

Provide Integrated Information Systems & Services (W. Kuhn)

Manage Facilities & Equipment (S. Harelson) Provide Human Resources Services

(D. Owens)

Provide Security & Fire Protection Services

(R. Vector)

Manage Non-Production Procurement (S. Harelson)

Provide Safety, Health, and Environmental Services (N. Shepherd) Provide Export/Import Compliance (M. Clarrett) 3.0 Create, Acquire & Grow Business Create Opportunities & New Markets (D. Lane) Acquire New Business

(S. Larkins) Maintain / Grow Existing Business (E. Andrews) Process Owner: B. Braun 4.0 Integrate Product/Service Definition

Plan & Control Product/ Service Design (S. Adell)

Define & Manage Product/Service Requirements (M. McDonald)

Verify & Validate Product/Service (B. Sills) Process Owner: N. Nester 5.0 Manage Suppliers Manage Material Requirements (S. Howell)

Select Source (Nelson)

Negotiate & Award Purchase Contracts (P. Nelson) Manage Supplier Performance (P. Nelson) Manage Supplier Quality (M. Perry)

Manage Supply Base (G. Harding) Process Owner: M. Delaney 6.0 Produce Product Define Production Plan (A. Ballard)

Assemble and Deliver Product (A. Ballard)

Verify Production Processes (M. Kingston)

Provide Parts, Supplies, GFE, & Tools to Assembly (J. Banks) Process Owner: S. Jurgens 7.0 Support Products & Services Process Owner: L. Holland

Provide Supply Support (D. Schmaltz)

Provide Technical Data (D. Blake)

Provide Retrofit & Modification Services (C. Bearden)

Provide Field Services (J. Williams)

Provide Instructional Systems Data & Training (Y. Jensen)

Provide Integrated Support Planning & Management (D. Yee)

Provide System Support Analysis

(S. Gore)

Provide Support Equipment

(R. Stanton)

Process Owner: T. Green

Provide Communications Services

(R. Brown)

Communicate Positions &

Direction (R. Brown) Strengthen the Team (D. Owens)

Provide Integrated Performance Management (Cost & Schedule)

(V.MacIvy)

Concurrently

Develop Product/Service/ Build-to / Buy-to/ Support Elements (K. Kern)

Manage Gov’t Property (J. Givens)

Manage Inventory (J. Johnson)

Provide Flight Operations Services

(D. Gregory)

Provide Ethics Guidance (D. Hanson)

Denotes Key Process

1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 2.01 2.02 2.03 2.04 2.05 3.01 3.02 3.03 4.01 4.02 4.03 4.04 5.01 5.02 5.03 5.04 5.05 5.06 5.07 5.08 6.01 6.02 6.03 6.04 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 8.01 8.02 8.03 8.04 8.05 8.06 8.07 8.08 8.09 8.10 8.11

Rev: 23 Sep 05

(14)

Processes can be expanded to

lower, more-detailed levels

Levels of Processes: Owners at Each Level

Levels of Processes: Owners at Each Level

Level 1

Level 2

Enterprise Process Model

Level 0

Core Area

Executives

Executives

and others

(15)

15

Copyright © 2006 Boeing. All rights reserved.

Levels of Processes

Levels of Processes

(cont’d)

(cont’d)

Level 0 Process:

6.0 Produce Product

Tier 1 Process:

6.03

Assemble and

Deliver Product

Tier 2 Process:

6.03.02 Produce

Major Assemblies

.01

.03

.04

.05

.06

.07

.08

.02 Produce Major Assemblies

.01

.03

.04

.05

.06

.07

.08

Tier 3 Process:

6.03.02.02

Perform 17 A/N/Y

Subassemblies

and so on……..

.02 Perform 17 A/N/Y Subassemblies

Level 0

Process Model

Level 1 Level 1 Level 1 Level 2 Level 2 Level 2 Level 3 Level 3

Level 3 and so on……..

Core Family

As one tier is defined the next

lower tier is identified

Executives

Executives

and others

(16)

Process Owners: What Do They Do?

Assigned at every level of the Process Model

Include Executive Leaders at Level 0 and at many

Level 1s

Qualifications:

May or may not be a manager

Usually a subject matter expert on the process

Uses the process to manage that piece of the

business

May be accountable for activities outside

functional control

(17)

17

Copyright © 2006 Boeing. All rights reserved.

Process Owners: What Do They Do?

Responsible for:

Implementing the steps of PBM

Documenting the process

Ensuring process performance

Ensuring both internal and external customer involvement

Involving suppliers of incoming processes

Improving the process

For certain processes, may manage the process jointly with

the Government Customer

Must ensure associated procedures are current and are

(18)

Step 1

Define the

Process

Step 3

Determine

Performance

Step 2

Establish

Metrics

Step 4

Analyze

Process

Stability

Step 5

Set Goals

Step 6

Analyze

and Plan

Improvements

Step 7

Implement

Improvements

Continuous Process

Improvement Loops

If Normal Monthly Performance Cycle

If Metric Change Required

If Process Change Required

I m p r o v e m e n t O p p o r t u n i t i e s

Gate 1

Gate 2

Gate 3

Gate 4

When the

process

has not

been

defined

When the

process has

been defined,

but no

metrics

When the

process is

defined, has

metrics, but

is not stable

When the process

is defined, has

metrics, is stable,

but still needs

improvement

The Seven Steps of Process-Based Management

Six to Ten Manageable Steps From Customer’s Perspective How You

Are Doing Predictable

Performance

Where You Are Going

and Why How and

Why You Will Get There

Get There!

Process Owners/Teams Use PBM Seven-Step

Methodology

Process Owners/Teams Use PBM Seven-Step

Methodology

(19)

19

Copyright © 2006 Boeing. All rights reserved.

Process Owners/Teams Document and Define

Processes, with Customer Agreement

Process Title:

Process No.:

Next-Higher-Level Process:

Creation Date:

Revision Date:

Process Objective:

Lead PBM Deployment

1.07 Integrate and Deploy Processes and Procedures

Lead PBM deployment across GMS Programs and IDS-LB Tenants as appropriate in

alignment with IDS business strategies

1.07.02

9-27-2005

• Strategies/Flow-Down Goals/Deployment Plans • Training Requests

• Consulting and Facilitation Requests • PBM Products and Data

• Gap Analyses

• Training Surveys/Suggestions • Internal/External Assessment Results

• Deployment Plan /IMP/IMS

• PBM Methodology / Command Media / Training Materials

• Systems to Manage PBM/Health and Deployment Reports

• PBM Expertise / Process Owner Consulting & Coaching / Process Team Facilitation

• Effective Resolution of Process Related Conflicts • Training

• Corrective/Preventive Actions

• TA-288M, Process Owners Manual

• TA-318, PBM

James Jones

Glen Green, DCMA

PBMS; Root Cause Corrective Action System

• Receive Inputs from Suppliers

.01 Define PBM Methodology/

Command Media

.02 Plan PBM Approach

.03 Implement PBM Deployment

.04 Analyze PBM Deployment

and Performance Results

.05 Capture Lessons Learned

and Improve PBM

• Deliver Outputs to Customers

Process Tasks

Beginning Boundary Task:

Ending Boundary Task:

Inputs

Suppliers

Customers

Process Requirement Sources:

Process Owner:

Process Customer(s):

Process Specialist:

Information

Systems

Outputs

Outputs

• 1.01.01, Assess and Understand Inputs

• Process Owners/Customers/Focals/Users • DCMA/SG

(Must have concurrence on file for all process changes. Use second page if necessary.)

John Smith

• 1.01.06, Flow Down Strategies and Deploy Plans • 1.02, Ensure Organizational Effectiveness • 1.04 Ensure Continuous Improvement • Process Owners/Customers/Focals/Users • DCMA/SG

• Executive Management/Program Management

10-12-2005

PROCESS DEFINITION

PROCESS DEFINITION

X31111 NEW (05 DEC 2005)

Business:

Site:

Program(s):

Bus. Unit:

Business:

Site:

Program(s):

Bus. Unit:

IDS

PE&MS

Long Beach

GMS: C-17

(20)

Process Owners/Teams Define the Process

in a Flow Chart

Process Owners/Teams Define the Process

in a Flow Chart

Who

Responsible Organizations, Individuals or Processes

Input

Output

Process Title:

Process Owner:

Process Number:

Creation Date:

Revision Date:

1.07.02

10-12-2005

1-24-2006

Lead PBM Deployment

John Smith

PROCESS FLOWCHART

PROCESS FLOWCHART

Business:

Bus. Unit

:

Site:

Program(s):

IDS

PE&MS

Long Beach

GMS: C-17

1.01.06, Flow Down Strategies and Deploy Plans SG/DCMA All Users Process Management Integration (PMI) 1.01.01 Assess and Understand Inputs Executive/ Program Management Strategies/Flowed Down Goals/Strategic Plans Requests Requests/ PBM Products and Data/ Gap Analyses Training Surveys/ Improvement Suggestions Internal/External Assessment Results Re ce iv e I nput s f rom S u p p li er s Define PBM Methodology and Command Media Plan PBM Approach Implement PBM Deployment Analyze PBM Deployment and Performance Results Capture Lessons Learned and Improve PBM D el iv er O u tput s t o C u st om er s PBM Deploy-ment Plan/ IMP/IMS/ PBM Method-ology/Command Media/Training Materials/ Systems to Manage PBM/ Health & Deployment Reports/ PBM Expertise/ PO Consulting & Coaching/ Process Team Facilitation/ Effective Resolution of Process-Related Conflicts/ Training PBM Deployment Plan/ IMP/IMS

Health & Deployment Reports Q1 Q2 T1 T2 T3 1.07.02.05 Capture Lessons Learned and Improve PBM Documented Lessons Learned/Improvement Suggestions/Reports Go to 1.03.07 Manage Corrective/ Preventive Actions All Level 3 Processes Under 1.07.02 Improve’t Projects/ Corrective/Preventive Actions/Requests

(21)

21

Copyright © 2006 Boeing. All rights reserved.

Process

Performance

Meet or Exceed

Customer

Expectations

Attain

Superior

Business

Results

Quality

Quality

Efficiency

Efficiency

Timeliness

Timeliness

Cycle

Cycle

-

-

Time

Time

Measure of conformance or

non-conformance (defects)

to requirements or expected

performance

Measure of success in

meeting a customer

commitment

Measure of output that a

process produces in relation

to costs

Measure of time between a

customer request and

delivery of the product or

service to the customer

Requirements

Requirements

Key Performance Categories

Key Performance Categories

Process Owners/Teams Use Metric Categories

to Establish Measures

(22)

Process Owners/Teams Define their Metrics

in a Process Performance Agreement

Process Owners/Teams Define their Metrics

in a Process Performance Agreement

(e.g., % Rework & Repair Hours/Total Hours)

(e.g., % On-Time to Manufacturing Schedule)

(e.g., Avg. Hours per Engineering Drawing)

(e.g., Total Days from Input to Delivery)

For Training Purposes Only

Process Title:

Process No.:

Creation Date:

Revision Date:

Next-Higher-Level Process:

PROCESS PERFORMANCE AGREEMENT

PROCESS PERFORMANCE AGREEMENT

Business:

Bus. Unit

:

Site:

Program(s):

Quality

Timeliness

Efficiency

Cycle Time

John Smith

James Jones

Glen Green

Minimum Acceptable Level (MAL) Annual / Multi-Year Goals Benchmark/ Comparative Data Weighting Factor (Must Have At Least One “1”)

Metric Definition

Metric Category

Process Measurement

Process Title (Verb + Noun)

0.00.00

MM/DD/YY

MM/DD/YY

Next-higher level process

Quality Metric Definition (list company/

organization/source benchmarked [if applicable])

Timeliness Metric Definition (list company/

organization/source benchmarked [if applicable])

Efficiency Metric Definition (list company/

organization/source benchmarked [if applicable])

Cycle Time Metric Definition (list company/

organization/source benchmarked [if applicable])

MAL

MAL

MAL

MAL

Annual Goals

(Multi-Year)

Benchmark/

Comparative

Data

Weight

Weight

Weight

Weight

Benchmark/

Comparative

Data

Benchmark/

Comparative

Data

Benchmark/

Comparative

Data

IDS

PE&MS

Long Beach

GMS: C-17

Annual Goals

(Multi-Year)

Annual Goals

(Multi-Year)

Annual Goals

(Multi-Year)

(23)

23

Copyright © 2006 Boeing. All rights reserved.

Process Owners/Teams Use Metrics to Measure

a Process

Process Owners/Teams Use Metrics to Measure

a Process

Good Good 100 90 80 70 60 50 40 30 20 10 0

Quality (3X)

Efficiency (1X)

Process Performance Assessment

Assessment Assessment

Per

c

ent C

o

m

p

liant Or

d

e

rs

C

o

mp

le

te

d

Ite

ms per

M

an-h

our

03 04

J

F

M

A

M

J

J

A

S

O

N

D

2.2 1.8 1

2

1

2

2

2

04

J

F

M

A

M

J

J

A

S

O

N

D

03

2.5 2.9 2

2

2

1

1

1

1.3 2.0 1.3 1.8 1.8 1.8

03 04

J

F

M

A

M

J

J

A

S

O

N

D

2.4 2.5

1

2

2

2

3

4

2.3 2.8

1.3

10 9 8 7 6 5 4 3 2 1 0

Legend:

Mo. Actuals

3-Period Avg

Min. Acceptable Level

Annual Goal

Benchmark

Weighting

(24)

Process Owners/Teams Use Tools to Analyze

Process Performance

Process Owners/Teams Use Tools to Analyze

Process Performance

!

FMEA

!

Check Lists

!

Graphs

!

Bar charts

!

5-Why Analysis

!

Cause-and-Effect (Fishbone)

Process Title

Process Owner Revision Date Mirror Process

Task from Process Definition

Failure Effect 1 Cause 1 Detection 2 Actions Creation Date Process No. 11 2 Process No.: Creation Date: Revision Date: Process Title: Process Task Process Owner: Potential Failure Mode(s) Potential Effect(s) of Failure Potential Cause(s) of Failure Current Detection/ Verification Controls Recommended Actions S E V O C C D E T R P N 1-10 1-10 MD-1830-01 (04 Jun 2002) REVISED 1-10 1-10 2-20 Process Title

Process Owner Revision Date Mirror Process

Task from Process Definition

Failure Effect 1 Cause 1 Detection 2 Actions Creation Date Process No. 11 2 Process No.: Creation Date: Revision Date: Process Title: Process Task Process Owner: Potential Failure Mode(s) Potential Effect(s) of Failure Potential Cause(s) of Failure Current Detection/ Verification Controls Recommended Actions S E V O C C D E T R P N 1-10 1-10 MD-1830-01 (04 Jun 2002) REVISED 1-10 1-10 2-20

(25)

25

Copyright © 2006 Boeing. All rights reserved.

Process Owners/Teams Use Plans to Improve a

Process

Process Owners/Teams Use Plans to Improve a

Process

ACTIONS

TASKS

ACTION #1234 INITIATED: 01-May-05

INITIATOR: Adams, Art

ASSIGNEE: Adams, Art

PROCESS OWNER: Baker, Bill

PBM No: 5.02

Issue Orders

C/PA SOURCE: PBM Annual Process Improvement

STATUS: Open DATE: 07-Oct-05

SUBJECT:

Improve percentage of compliant documentation

PROBLEM STATEMENT:

Percentage of compliant procurement files is not acceptable.

VERIFICATION/ACCEPTANCE CRITERIA:

Percentage of compliant files improved by 20%

ROOT CAUSE ANALYSIS TOOLS USED:

FMEA, 5-Why

ROOT CAUSE STATEMENT:

Buyers are not trained to review files for compliance prior to sending to Procurement Analysis

VERIFICATION STATEMENT:

Task

1

2

3

4

5

6

7

Assignee

A. Adams

B. Baker

B. Baker

T. Trainer

T. Trainer

A. Adams

B. Baker

Subject

Develop file compliance checklist

Develop file compliance audit process

Revise file compliance procedure

Develop training course

Provide file compliance training

Implement compliance checklist

Conduct monthly compliance audits

Status

CLOSED

CLOSED

OPEN

OPEN

OPEN

OPEN

OPEN

Date

15-May-05

15-Jun-05

(26)

Systems House Process Data: PBMS and SSPI

Systems House Process Data: PBMS and SSPI

(27)

27

Copyright © 2006 Boeing. All rights reserved.

Strategy

Task

2005

Type

Metric

Description

Target

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

E-01 Execute on programs [IDS, AFS] G G G

E-01-A A&T Operating Earnings To Plan B B B

E-01-B A&T Cash Flow To Plan R B B

E-01-C On-time delivery - A&T Aircraft & Modifications 100% G G G

E-01-DA Mission Success: Non-Space Per Plan G G G

E-01-E RONA (Return on net assets) To Plan R R G

E-01-F CPARs or equivalent >/= 2.8 (Green) G G G E-01-G Award Fee Percent 80% - 89.9% of contracts

score >90% G P

E-01.11 Deploy and integrate effective Supplier Quality

process across IDS 84% G G G

E-02 Improve quality and cost G G Y

E-02-20AManage to Long Beach overhead composite

rate To plan Y G Y

E-02-B Productivity improvement [IDS, AFS] 5% G G G E-02-E**ACHIEVE/MAINTAIN A&T CMMI LEVEL 5

CERTIFICATION Per Plan G G G

E-02.01

Improve Quality (Key Quality metrics from the C-17, 767 Tanker, and DAP Programs along with A&T Common Quality Initiatives).

Roll-Up >/= Green Rating G G G

E-02.02 Improve cost Per Plan Y

E-03

Deploy use of the Baldrige framework (including the tools and initiatives that support the framework) across A&T to improve our business

To Plan G G G

E-03-20AStrengthen the process-based culture within

programs and across A&T Per plan G G G

E-03-20B[A&T] Become recognized as best-in-industry in

lean enterprise (including lean manufacturing) Green Rating (Roll Up) G G G

Execut

e F

lawlessl

y

Process Owner Discipline:

Process Owner Discipline:

Measured by Vision Support Plan (VSP)

Measured by Vision Support Plan (VSP)

Executive Process Owners:

Provide recognition to 1% of your Process

Owners (POs) per month for PBM efforts

Attend 75% of monthly PBM review meetings with

your Process Owners

(28)

Variability Reduction

for a micro-process

Six Sigma

for a macro-process

Variability Reduction

if more data analysis

is needed

Lean

if no more data analysis is needed

Lean

Quality

metric

Efficiency

metric

Timeliness/

Cycle Time

metric

If a process needs more

improvement

than PBM tools provide:

PBM is the framework for continuous process improvement

Micro-process

Macro-process

Variability Reduction

Six Sigma

If a process needs more

stability

than PBM tools provide:

Process Owners/Teams Use Improvement

Tools with PBM

(29)

29

Copyright © 2006 Boeing. All rights reserved.

Baldrige Categories

ISO Principles

Leadership

Strategic Planning

Customer and Market Focus

Information and Analysis

Human Resource Focus

Process Management

Business Results

Customer Focus

Leadership

Involvement of People

Process Approach

System Approach to

Management

Continual Improvement

Factual Approach to

Decision Making

Mutually Beneficial

Supplier Relationships

Process Management Leads to ISO Success

(30)
(31)

31

Copyright © 2006 Boeing. All rights reserved.

Process Management Leads to CMMI Success

The quality of a software product is governed by the

quality of the processes used to develop and maintain it.

To improve quality of the product, one must improve

the quality of the processes that create the product.

CMMI enables organizations that want to pursue

process improvement in multiple functional areas

(Software, Systems, Acquisition, Security etc. ) to do

so with less additional investment for each function.

CMMI supports process integration and product

improvement

CMMI integrates multiple disciplines into one

process-improvement framework

(32)
(33)

33

Copyright © 2006 Boeing. All rights reserved.

Global Mobility Systems’ Quality Journey:

Global Mobility Systems’ Quality Journey:

Results Focus

Results Focus

1998

1999

2000

2001

2002

2003

Malcolm

Baldrige

Win

Malcolm

Baldrige

Win

Best

Practice

Exchange

Best

Practice

Exchange

Baldrige

Internal

Assessment

Baldrige

Internal

Assessment

Baldrige

Internal

Assessment

Baldrige

Internal

Assessment

Industry

Week

Top 25

Finalist

Industry

Week

Top 25

Finalist

CCE/AQP

Team

Excellence

Award

CCE/AQP

Team

Excellence

Award

Baldrige

Internal

Assessment

Baldrige

Internal

Assessment

Industry

Week

Top 10

Winner

Industry

Week

Top 10

Winner

ISO

9001/2000

Certification

ISO

9001/2000

Certification

CCE/AQP

Team

Excellence

Award

CCE/AQP

Team

Excellence

Award

CCE/AQP

Team

Excellence

Award

CCE/AQP

Team

Excellence

Award

Malcolm

Baldrige

Site Visit

Malcolm

Baldrige

Site Visit

2004

CCE/AQP

Team

Excellence

Award

CCE/AQP

Team

Excellence

Award

2005

CAPE

Silver

Award

(AFS)

CAPE

Silver

Award

(AFS)

CCE

Team

Excellence

Award

CCE

Team

Excellence

Award

ISO

AS9100 B

Certification

ISO

AS9100 B

Certification

CMMI

Level 5

CMMI

Level 5

CAPE

Gold

Award

(C-17)

CAPE

Gold

Award

(C-17)

Georgia

Oglethorpe

Award

Macon

Georgia

Oglethorpe

Award

Macon

WA State

Quality

Award

DAP

WA State

Quality

Award

DAP

Industry

Week

Top 10

Macon

Industry

Week

Top 10

Macon

(34)

Figure

Figure P-2, Generic Enterprise Process Model

References

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