EEMUA Publication Cat

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www.eemua.org

Catalogue of EEMUA

Publications

Engineering Equipment and Materials Users’ Association

Engineering, Procurement, Construction

Storage and Distribution Equipment Operation and Maintenance Automation, Control, Electrical Inspection and Integrity Management

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NOTES ON USE OF THIS CATALOGUE This printed catalogue has been produced for use as an alternative to the online catalogue on the EEMUA online shop at: www.eemua.

org/acatalog/shop.html. The online

catalogue is the defi nitive version.

Prices were correct at time of printing, but may change without notice. At all times, prices quoted on the EEMUA Online Shop are the latest applicable.

For those purchasing publications via this printed catalogue using the order form, please note that payment is required with order. A proforma invoice can be issued if required. September 2013

EEMUA Members may claim a discount (normally at least 25%) for all publications. When members order via the EEMUA website, Members’ area, this discount will be applied automatically.

EEMUA and the EEMUA logo are copyright and are trade marks of the Engineering Equipment and Materials Users’ Association. These marks may not be used or reproduced without express written permission.

For any sales queries concerning EEMUA Publications please contact

[email protected] or telephone +44(0) 20 7488 0801.

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3 For sales enquiries email [email protected] or telephone +44(0) 20 7488 0801

Who we are: EEMUA, the Engineering Equipment and Materials Users’ Association, is an

international non-profi t membership organisation representing member companies across a wide spectrum of industries: chemicals, food and pharmaceuticals manufacturing, both upstream and downstream oil & gas exploration and production, power generation and distribution, steelmaking, bulk storage & distribution, utilities, and more.

What our members have in common: All EEMUA member companies have industrial

assets to manage, and these are usually safety-critical assets and/or facilities that are critical to a country’s national infrastructure.

Our aims: EEMUA aims to improve the safety, environmental and operating performance

of industrial facilities in the most cost-effective way, developing and promoting leadership in industrial asset management.

Our work: EEMUA Members pursue these aims by sharing engineering experiences

and expertise, and by the promotion of their distinct interests as the users of engineering products. EEMUA provides an organisation within which networking, information sharing and collaboration among users on non-competitive technical matters can take place. The Association works to inﬂ uence the way regulations are interpreted and applied in practice, to promote members’ views to suppliers and others, to encourage the application of good sound engineering practices, and to participate in the development of industry guidance, training schemes and formal Standards.

Membership: Any organisation that is a substantial user or purchaser of engineering products is eligible to apply to become a member of EEMUA. To apply for, or enquire about, corporate membership of EEMUA, write to: [email protected]

Our publications and training: As part of its work, EEMUA develops user guides,

specifi cations, training and competency schemes which it offers to both members and industry in general. It is these publications and training schemes you will fi nd described in this catalogue. By purchasing and using the publications and training, you will be helping directly to support the work of EEMUA. All income and resources of EEMUA are applied solely towards furthering the aims of the Association for safe and effective industrial asset management. No profi t is transferred by way of dividend, bonus or otherwise to members. ABOUT EEMUA

For further information on the publications listed in this catalogue, contact [email protected]

Engineering Equipment and Materials Users’ Association

www.eemua.org

63 Mark Lane, London, EC3R 7NQ Tel + 44(0) 20 7488 0801 Fax +44(0) 20 7488 3499

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Page Publication Index - by Section/Topic 4-6 Index to Summaries of EEMUA Publications - by Section/Topic

Section 1 Automation, Control, Electrical 7-10 Section 2 Engineering, Procurement, Construction 11-18 Section 3 Equipment Operation and Maintenance 19-23 Section 4 Inspection and Integrity Management 24-25 Section 5 Storage and Distribution 26-29 Publication Index - by Number Descending 30-32

How to Order 33

Shipping/Delivery, Returns, Amendments 34 CONTENTS

Section 1 - Automation, Control, Electrical Page

226 Design and installation of on-line analyser systems: a guide to technical enquiry

and bid evaluation 7 222 Guide to the application of IEC 61511 to safety instrumented systems in the UK process industries 7 214 Toolbox Guide – Electrical installation, inspection and maintenance in potentially

explosive atmospheres 7

201 Process plant control desks utilising Human-Computer Interfaces – a guide to design,

operational and Human-Computer Interface issues 7

191 Alarm systems – a guide to design, management and procurement 9 189 A guide to Fieldbus application for the process industry 9 187 Analyser systems – a guide to maintenance management 9 186 A Practitioner’s Handbook – Electrical installation, inspection and maintenance

in potentially explosive atmospheres 9

178 A design guide for the electrical safety of instruments, instrument/ control panels & control systems 10 175 Code of Practice for calibration and checking process analysers 10 155 Standard Test Method for comparative performance of ﬂ ammable gas detectors against poisoning 10 138 Design and installation of on-line analyser systems 10

Section 2 - Engineering, Procurement, Construction Page

224 A guide to risk based procurement: quality assurance of engineering equipment and materials 11 218 Quality requirements for the manufacture and supply of duplex stainless steels 11 215 Industrial cooling tower fans and fi n fans – a guide for design, maintenance & operation 11

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Page 197 Specifi cation for the fabrication of non-primary structural steelwork for offshore installations 12 196 Valve purchasers’ guide to the European Pressure Equipment Directive 12 194 Guidelines for materials selection and corrosion control for subsea oil & gas production equipment 12 192 Guide for the procurement of valves for low temperature (non-cryogenic) service 14

185 Guide for hot tapping on piping and other equipment 14

182 Specifi cation for integral block and bleed valve manifolds for direct connection to pipework 14 179 A working guide for carbon steel equipment in wet H₂S service 14

176 Specifi cation for structural castings for use offshore 15

158 Construction specifi cation for fi xed offshore structures in the North Sea 15 154 Guidance to owners on demolition of vertical cylindrical steel storage tanks and storage spheres 15 149 Code of Practice for the identifi cation and checking of materials of construction in

pressure systems in process plants 16

148 Reliability Specifi cation – Model clauses for inclusion in purchasing specifi cations

for equipment items and packages 16

147 Recommendations for the design and construction of refrigerated liquefi ed gas storage tanks 16 146 90/10 Copper nickel alloy piping for offshore applications – Specifi cation: Fittings 16 145 90/10 Copper nickel alloy piping for offshore applications – Specifi cation: Flanges composite & solid 17 144 90/10 Copper nickel alloy piping for offshore applications – Specifi cation: Tubes seamless & welded 17 143 Recommendations for tube end welding: Tubular heat transfer equipment,

Part 1 – Ferrous materials 17

141 Guide to the use of Noise Procedure Specifi cation 17

140 Noise Procedure Specifi cation 17

133 Specifi cation for underground armoured cable protected against solvent penetration

and corrosive attack 18 105 Factory stairways, ladders and handrails (including access platforms and ramps) 18 104 Noise: a guide to information required from equipment vendors 18

101 Lifting points – a design guide 18

Section 3 - Equipment Operation and Maintenance Page

223 Pressure testing of pressure equipment after repair, modifi cations or re-rating: a guide to the

pressure test waiver 19 215 Industrial cooling tower fans and fi n fans – a guide for design, maintenance and operation 19

211 Guidance on the specifi caton of pressure vessels 19

208 Guide to life-cycle management of pressure relief systems 20 205 Guide to the production testing of valves for the energy, process, oil and gas industries 20 204 Piping and the European Pressure Equipment Directive: Guidance for plant owners/operators 20 200 Guide to the specifi cation, installation and maintenance of spring supports for piping 20

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PUBLICATION INDEX BY SECTION/TOPIC

Section 3 - Equipment Operation and Maintenance continued Page 199 On-line leak sealing of piping - guide to safety considerations 21 188 Guide for establishing operating periods of safety valves 21

185 Guide for hot tapping on piping and other equipment 21

184 Guide to the isolation of pressure relieving devices 21

182 Specifi cation for integral block and bleed valve manifolds for direct connection to pipework 22 179 A working guide for carbon steel equipment in wet H₂S service 22 177 Guide to the UK Pressure Systems Safety Regulations (2000) 22 168 A guide to the pressure testing of in-service pressurised equipment 23

164 Seal-less centrifugal pumps: Class 1 23

151 Liquid ring vacuum pumps and compressors 23

Section 4 - Inspection and Integrity Management Page

231 The mechanical integrity of plant containing hazardous substances – a guide to periodic

examination and testing 24

206 Risk Based Inspection: a guide to effective use of the RBI process 24 193 Recommendations for the training, development and competency assessment of

inspection personnel 24

181 A guide to risk-based assessments of in-situ large Ex ‘e’ and Ex ‘N’ machines 25 161 Guide to the selection and assessment of silencers and acoustic enclosures 25 159 Users’ guide to the inspection, maintenance and repair of above-ground

vertical cylindrical steel storage tanks 25

149 Code of Practice for the identifi cation and checking of materials of construction

in pressure systems in process plants 25

Section 5 - Storage and Distribution Page

217 Safe and effective operation of storage tanks for oil movements 26 213 Emission reduction from storage tanks and loading operations 26 207 Double concrete tanks for liquefi ed gas: a guide to design, construction and operation 26 204 Piping and the European Pressure Equipment Directive: guidance for plant owners/operators 26 199 On-line leak sealing of piping – guide to safety considerations 27 190 Guide for the design, construction and use of mounded horizontal cylindrical

bulk storage vessels for pressurised LPG at ambient temperatures 27 183 Prevention of tank bottom leakage – a guide for the design and repair

of foundations and bottoms of vertical, cylindrical, steel storage tanks 27 180 Frangible roof joints for fi xed roof storage tanks: a guide for designers and users 28 159 Users’ guide to the inspection, maintenance and repair of above ground vertical cylindrical steel

storage tanks 28

154 Guidance to owners on demolition of vertical cylindrical steel storage tanks and storage spheres 28 147 Recommendations for the design and construction of refrigerated liquefi ed gas storage tanks 29

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Materials selection, plant design and construction

Design and installation of on-line analyser systems:

a guide to technical enquiry and bid evaluation

This Guide assists in the development of a specifi cation or material requisition for analysers and their associated support systems. It is not a design specifi cation in its own right, but can be used as a valuable tool for enquiry purposes and the subsequent assessment of the bids presented by the prospective vendors. This publication should be read in conjunction with EEMUA Publication 138 Design and installation of on-line analyser systems. 2012, 1st edition (First published as EEMUA 138 S1, 1993)

Guide to the application of IEC 61511 to safety

instrumented systems in the UK process industries

This Guide, written by leading experts, including from the Health & Safety Executive, provides guidance and recommendations on the application of IEC 61511 for the specifi cation and implementation of safety instrumented systems. The guide is supplied with a CD (purchasers will need to request the access password to read the CD)

2009

Toolbox Guide - Electrical installation, inspection and

maintenance in potentially explosive atmospheres

Following the release of EEMUA Publication 186 A Practitioner’s Handbook, many requests were received for a toolbox version that could be carried easily and used as a ready reference by workers in this fi eld. This booklet is the outcome. It is provided to candidates on the CompEx course and can also be purchased separately from JTLimited, Email: [email protected] or Tel: +44 (0) 1978 664104

2010, 5th edition

Process plant control desks utilising Human-Computer

Interfaces - a guide to design, operational and

Human-Computer Interface issues

This publication gives design guidance for maximising the effectiveness of the Human Computer Interface (HCI). It includes an introduction to the HCI, the role of the operator, the design of systems reliant on the HCI, guidance on display format design, principles and methodology, together with overall control room design for operator use. The publication was written as a result of issues which arose during the research for EEMUA Publication 191 on alarm systems, and includes material derived from co-operation with the US Abnormal Situation Management Consortium (ASM).

2010, 2nd edition

Materials selection, plant design and construction

AUTOMATION, CONTROL, ELECTRICAL

Publication No. 222 ISBN 0 85931 168 6 £220.00 TO ORDER Publication No. 214 ISBN 0 85931 177 9 £15.00 TO ORDER Publication No. 201 ISBN 0 85931 176 2 £122.00 TO ORDER

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Venue: Central London

BOTH VERY POPULAR EVENTS, SO BE SURE TO RESERVE YOUR PLACES EARLY!

A ‘systems engineering’ approach to risk management

BOTH VERY POPULAR EVENTS, SO BE SURE TO RESERVE YOUR PLACES EARLY!

Safety Instrumented

Systems

IEC 61511 / IEC 61508 Functional Safety

Call for new dates

Venue: Central London

Alarm Systems

Management

Call for new dates

Venue: Central London

PROCESS SAFETY

TRAINING

TO BOOK - CALL US ON +44 (0)1582 462 324

Email: [email protected] Online: www.4scl.co.uk or www.eemua.org

In association with the Engineering Equipment and Materials Users’ Association

4-sight Consulting

presented by

PUBLICA_{TION 191} COMPLIMENT

ARY COPY FOR PARTICIP_ANTS

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Materials selection, plant design and construction

Alarm systems - a guide to design, management and

procurement

Since it was fi rst published in 1999, EEMUA 191 has become the globally accepted and leading guide to good practice for all aspects of alarm systems. The new Third Edition, developed by users of alarm systems with input from the GB Health and Safety Executive, includes guidance on implementing the alarm management philosophy in practice; applications in geographically distributed plant; and performance metrics and KPIs. 2013, 3rd edition

A guide to Fieldbus application for the process industry

The guidelines included in this document are designed to assist users specify the design, installation and maintenance of Fieldbus based control and instrumentation for process industries.

1997

Analyser systems - a guide to maintenance management

2nd edition due to be published Q4 2013

This guide is designed to defi ne best practices in the maintenance of on-line analysers. It gives guidance on performance target setting, strategies to improve reliability and methods to measure effective performance. 2000

A Practitioner’s Handbook - Electrical installation,

inspection and maintenance in potentially explosive

atmospheres

New edition due to be published Q4 2013

This publication offers guidance for safe electrical installation work in potentially explosive atmospheres, in areas such as petroleum and petrochemical plants, processing industries, power plants, petrol fi lling stations and more, when the failure to adopt safe working practices could result in the ignition of ﬂ ammable gases or combustible dusts. This Fifth Edition takes into account changes in standards, particularly in IEC 60079 (the principal electrotechnical standard for explosive atmospheres). The publication is closely associated with the CompEx training and competency assessment scheme which provides trainees with essential knowledge and practical skills for safe working in such locations.

2010, 5th edition

Publication No. 189 ISBN 0 85931 066 3 £67.00 TO ORDER Publication No. 187 ISBN 0 85931 187 8 £102.00 TO ORDER

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Publication No. 191 ISBN 0 85931 192 2 £129.00 TO ORDER Publication No. 186 ISBN 0 85931 178 6 £102.00 TO ORDER

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A design guide for the electrical safety of instruments,

instrument/ control panels and control systems

Incidents of electrical shock, burns and arcing continue to occur during the installation, commissioning, routine maintenance and testing of instruments, instrument/control panels and control systems. This publication gives a description of those electrical safety aspects which should be considered, in a straightforward non-technical language, for use by technicians and engineers alike.

2009, 2nd edition

Code of Practice for calibration and checking

process analysers

2nd edition due to be published Q4 2013

This EEMUA Code of Practice is a general guide to the principles and methods used for calibrating and checking process analysers. It covers initial factory or plant calibration and subsequent validation and routine calibration. The publication is based on and supersedes the IP Codes 340/82, 341/82, 347/82, 348/82, 349/82 and 353/82.

1995

Standard Test Method for comparative performance of

fl ammable gas detectors against poisoning

This publication describes a standardised method to check manufacturers’ claims for the performance of their pellistors against poisoning.

1998

Design and installation of on-line analyser systems

This specifi cation for on line analysers encourages standardisation within industry, resulting in reduction in design and construction costs and improved safety. This publication should be read in conjunction with EEMUA Publication 226 Design and installation of on-line analyser systems: a guide to technical enquiry and bid evaluation.

2010, 2nd edition

Publication No. 138

ISBN 0 85931 174 8

£163.00

TO ORDER

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ENGINEERING, PROCUREMENT, CONSTRUCTION

A guide to risk based procurement: quality assurance of

safety-critical engineering equipment and materials

This new EEMUA guide to risk based procurement covers quality assurance of safety-critical engineering equipment and materials. It includes suggested measures to assess risks and procurement recommendations and guidance. There is also a discussion of the root causes of equipment or materials not being fi t for purpose and some examples of the problems experienced. 2013, 1st edition

Quality requirements for the manufacture and supply

of duplex stainless steels

This EEMUA publication is aimed at manufacturers, designers, purchasers, stockists and end-users of all components and grades of duplex stainless steels. It provides requirements and recommendations for the manufacture and supply of these materials in order to ensure that they meet the minimum in-service requirements of end-users in the process industries. 2010

Industrial cooling tower fans and fi n fans – a guide for

design, maintenance and operation

This publication addresses the best design, maintenance and operation of mechanical draught cooling tower fans and fi n fans used in air cooled heat exchangers. If fans are neglected until they fail, there is often extensive damage to the housing and danger of pieces of blade being thrown out. As well as causing damage to plant, this type of failure presents an unacceptable risk to the safety of personnel. This publication sets out the appropriate maintenance practices and gives a framework for the maintenance routines, including specifi c details of what is required. 2009

Guidance on the specifi cation of pressure vessels

This publication provides guidance on the design, manufacture and testing of pressure vessels for circumstances not addressed in design codes and specifi cations. It comprises three Guides: Considerations on the avoidance of repeat post-weld heat treatment; Design for exceptional internal pressure; and Minimum nozzle loadings and nozzle design. 2010 Publication No. 211 ISBN 0 85931 156 4 £96.00 TO ORDER

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Specifi cation for the fabrication of non-primary

structural steelwork for offshore installations

This publication covers non-primary steelwork for all types of offshore installations, including FSPO’s (Floating Production Storage and Off-loading vessels). Topics include quality assurance, safety and environmental

considerations; structural materials and welding consumables; qualifi cation of welding procedures and personnel; construction, preparation and assembly; fabrication tolerances; inspection and NDT (Non-destructive Testing) and acceptance criteria. The publication complements EEMUA Publication 158. 1999

Valve purchasers’ guide to the European Pressure

Equipment Directive

The European Pressure Equipment Directive (PED) became part of European countries’ law in 2002. This guide ‘cuts through the fog’ by identifying and explaining those areas of the PED that valve purchasers need to know and understand. It also gives information on those guidelines issued by the European Commission’s Working Group of relevance to valves. Purchasers of other items of pressurised equipment will also fi nd useful guidance in the publication. Topics include: a one-page guide to the PED; how the conformity assessment modules affect valves; routes to materials compliance, marking, certifi cation and documentation; responsibilities of manufacturers, inspection bodies and users; and a step-by-step procedure for establishing valve ‘category’.

2002

Guidelines for materials selection and corrosion control

for subsea oil and gas production equipment

The new Third Edition reﬂ ects the signifi cant developments that have occurred in subsea materials technology and operational experience since the Second Edition was published in 2004. It provides an overview of the current knowledge of the principles and practices of materials selection and corrosion control for these facilities. The Publication is aimed at engineers and others involved in the design, specifi cation, commissioning, operation, maintenance, repair or refurbishment of underwater oil and gas production equipment and related facilities.

2012, 3rd edition Publication No. 197 ISBN 0 85931 111 2 £84.00 TO ORDER Publication No. 196 ISBN 0 85931 106 6 £97.00 TO ORDER Publication No. 194 ISBN 0 85931 188 5 £186.00 TO ORDER

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13 For training enquiries email [email protected] or telephone +44(0) 20 7488 0801

Visit www.eemua.org

or call 020 7488 0801 for the next available course dates

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Guide for the procurement of valves for low

temperature (non-cryogenic) service

This publication has been prepared for users and contractors involved in the procurement of process valves for operation in moderately cold conditions, typically 0°C to -50°C, a temperature range typically not adequately covered by existing low temperature standards. The guide covers recommendations for design and functional requirements, materials, marking and testing. 1998

Guide for hot tapping on piping and other equipment

Hot tapping, the term used when a branch is connected to a live or ‘hot’ piping system, is potentially hazardous particularly where fl ammable or toxic fl uids are present. This publication offers guidance on how to carry out a safe and successful operation when hot tapping into metallic piping systems containing process fl uids or their residues. It covers overall planning of the operation and includes hazard assessment and control, the constraints imposed by the nature, temperature and pressure of the process fl uids, welding, testing and cutting (drilling/trepanning).

2011, 2nd edition

Specifi cation for integral block and bleed valve

manifolds for direct connection to pipework

This specifi cation covers integral block and bleed valve manifolds for direct connection to pipework, used as a replacement for individual block and bleed valves at tapping points in piping systems and also in larger arrangements for equipment and main process isolation. The aim of the specifi cation is to ensure that such installations are fi t for purpose and of the required integrity.

2004, 2nd edition

A working guide for carbon steel equipment in wet H

₂

S

service

Developed largely from oil refi nery experience, this publication is aimed at providing guidance on minimising the damaging effects of wet H₂S (hydrogen sulphide) on process plant, taking account of operating conditions, risk assessment, materials selection, fabrication, inspection (both of new and in-service equipment) and repairs. This guide is applicable to any process plant handling wet H₂S, and should be used in conjunction with User Standards to derive a policy for addressing problems or potential problems in new and existing equipment.

1996 Publication No. 192 ISBN 0 85931 086 8 £65.00 TO ORDER Publication No. 185 ISBN 0 85931 186 1 £87.00 TO ORDER Publication No. 182 ISBN 0 85931 125 2 £60.00 TO ORDER Publication No. 179 ISBN 0 85931 085 X £88.00 TO ORDER

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Materials selection, plant design and construction

Specifi cation for structural castings for use offshore

In the construction of steel offshore platforms, cast nodes and lifting points may offer technical and/or economic advantages in manufacture compared with fabricated items. However they must be comparable to fabricated items in terms of geometrical accuracy, weldability, and mechanical strength and toughness. Aimed at suppliers and purchasers alike, this specifi cation sets out the requirements for the design, manufacture and testing of carbon-manganese steel castings for use as structural members of offshore platforms, principally for North Sea conditions. Chemical and mechanical properties are specifi ed, together with the requirements for fracture toughness, non-destructive testing and weldability testing. The separate responsibilities of purchaser and supplier are also defi ned.

1998

Construction specifi cation for fi xed offshore structures

in the North Sea

New edition coming soon

This publication defi nes the essential requirements for cost effective construction of primary structures of offshore installations. Topics include material requirements, allowable welding consumables, welding quality and personnel requirements, fabrication tolerances as well as inspection and non-destructive testing acceptance levels. The specifi cation reﬂ ects a consensus view of oil companies with regard to both fabrication and acceptance criteria for structures to be installed within the UK continental shelf. It is however suitable for application in other geographic areas. 2005, 2nd edition

Guidance to owners on demolition of vertical cylindrical

steel storage tanks and storage spheres

The publication covers the demolition of tanks built to BS 2654, API 650, or similar; of refrigerated tanks to BS 7777, API 620, or similar and of (LPG or ammonia) column-supported storage spheres built to recognised pressure vessel codes such as BS PD 5500 and ASME VIII. Reference is also made in the text to UK statutory requirements governing such demolition work. The publication is well illustrated with diagrams and photographs. 2002, 2nd edition Publication No. 176 ISBN 0 85931 061 2 £67.00 TO ORDER Publication No. 154 ISBN 0 85931 146 5 £90.00 TO ORDER Publication No. 158 ISBN 0 85931 074 4 £99.00 TO ORDER

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Code of Practice for the identifi cation and checking of

materials of construction in pressure systems in process

plants

Primarily aimed to minimise process piping system failures owing to use of incorrect material, this Code of Practice covers in service equipment as well as new equipment. Many of the recommendations also apply to a wide range of equipment that can be so checked, either on site or at manufacturers, stockists or fabricators.

1997

Reliability Specifi cation - Model clauses for inclusion

in purchasing specifi cations for equipment items and

packages

This publication gives model clauses recommended for inclusion by users in purchasing specifi cations for equipment items and packages to ensure consideration of reliability and availability aspects during project design and tendering, particularly for major items and systems.

1986

Recommendations for the design and construction of

refrigerated liquefi ed gas storage tanks

This publication contains basic recommendations for the design and construction of single, double and full containment tanks for the bulk storage of refrigerated liquefi ed gases down to -165°C, for both metal and concrete material. Liquids covered by the scope of this publication, which is intended for international application, include LPG, ethylene, LNG and similar hydrocarbons, also ammonia.

1986

90/10 Copper nickel alloy piping for offshore

applications - Specifi cation: Fittings

This specifi cation covers fi ttings for piping systems based on the use of tube specifi ed in EEMUA Publication 144. Included are wrought

butt-welding fi ttings, wrought socket-welding fi ttings, capillary brazing fi ttings, compression fi ttings, threaded fi ttings, wrought branch fi ttings and saddle pieces. 1987 Publication No. 149 ISBN 0 85931 081 7 £67.00 TO ORDER Publication No. 148 ISBN 0 85931 118 X £24.00 TO ORDER Publication No. 147 ISBN 0 85931 113 9 £83.00 TO ORDER Publication No. 146 ISBN 0 85931 108 2 £80.00 TO ORDER

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Materials selection, plant design and construction

90/10 Copper nickel alloy piping for offshore

applications - Specifi cation: Flanges composite and solid

This specifi cation covers bolted fl anges for piping systems based on the use of tube specifi ed in EEMUA Publication 144. Included are composite weld neck and slip on fl anges, and solid weld neck and slip on fl anges.

1987

90/10 Copper nickel alloy piping for offshore

applications - Specifi cation: Tubes seamless and welded

This specifi cation covers a range of 90/10 copper alloy tube intended primarily for use in cooling and fi re-fi ghting sea water service on offshore platforms. 1987

Recommendations for tube end welding: Tubular heat

transfer equipment, Part 1 - Ferrous materials

This specifi cation covers recommended procedures for the tube end welding of tubes ranging from ½ in (15mm) to 1½ in (40mm) nominal diameter and from 1.6mm to 4.1mm wall thickness to tube plates of 15mm and over, in ferritic and austenitic materials.

1985

Guide to the use of Noise Procedure Specifi cation

This guide is intended to facilitate the use of EEMUA Publication 140. The guide is based on the experience of a number of companies, and although requirements and procedures will vary from plant to plant, the material in this guide should prove helpful in any case where noise limits have to be set.

1985

Noise Procedure Specifi cation

This Third Edition of the specifi cation defi nes the latest procedures for controlling noise in plant and equipment in accordance with international standards. It indicates the method of specifying maximum

acceptable noise levels, describes acceptable methods of test for determining noise emission from equipment and gives a guide to methods of calculation and presentation of data. It does not set noise limits as the acceptable limit for any location will depend on factors relevant to that location. 2013, Third Edition (formerly OCMA Spec. NWG 1 Revision 2)

Publication No. 145 ISBN 0 85931 103 1 £67.00 TO ORDER Publication No. 144 ISBN 0 85931 098 1 £67.00 TO ORDER Publication No. 143 ISBN 0 85931 093 0 £39.00 TO ORDER Publication No. 141 ISBN 0 85931 083 3 £47.00 TO ORDER Publication No. 140 ISBN 0 85931 196 0 £54.00 TO ORDER

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Specifi cation for underground armoured cable

protected against solvent penetration and corrosive

attack

This specifi cation defi nes the requirements of the petroleum industry for underground armoured cables for use where protection against solvent penetration or corrosive attack is required.

2011, 2nd edition

Factory stairways, ladders and handrails (including

access platforms and ramps)

8th edition due to be published Q4 2013

This handbook, fi rst published in 1954 and regularly updated, gives guidance on the design and general construction of factory stairways, ladders, access platforms, ramps and handrails. It includes information on regulations and standards, basic design and design methodology. The guide is intended for use by engineers, architects and those responsible for specifying access installations. Access equipment manufacturers and their subcontractors will also fi nd the guidance useful.

2007, 7th edition

Noise: a guide to information required from equipment

vendors

A brief introduction to noise, for vendors as well as purchasers, and a guide to the information that users may require. Examples of a Preliminary Noise Enquiry and a detailed Noise Specifi cation are included.

1985

Lifting points - a design guide

The Second Edition of this EEMUA guide specifi es the design, fabrication, preferred types and marking of lifting points on process plant in accordance with European Directive 2006/42/EC on machinery, which came into force in 2006. It defi nes the rated load for design for each lifting point and recommends the safe working load for associated lifting gear and applications. It is also a valuable guide for lifting and safe handling during the installation, maintenance and dismantling of plant. It covers machinery, sub-assemblies, components and equipment.

2013, 2nd edition Publication No. 133 ISBN 0 85931 185 4 £46.00 TO ORDER Publication No. 104 ISBN 0 85931 040 X £24.00 TO ORDER Publication No. 101 ISBN 0 85931 195 3 £39.00 TO ORDER Publication No. 105 ISBN 0 85931 154 6 £91.00 TO ORDER

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Materials selection, plant design and construction

EQUIPMENT OPERATION AND MAINTENANCE

Pressure testing of pressure equipment after repair,

modifi cations or re-rating: a guide to the pressure

test waiver

The Guide has been developed to assist owners and operators of pressure equipment to determine where it may be permissible to waive a hydrostatic pressure test before re-introducing equipment into service and instead to rely on other forms of integrity assurance. This Guide relates to “in-service” situations, such as testing after major modifi cation, signifi cant repair or re-rating, rather than new build. This publication has been prepared by EEMUA in consultation with the GB Health and Safety Executive.

2010

Industrial cooling tower fans and fi n fans – a guide for

design, maintenance and operation

This publication addresses the best design, maintenance and operation of mechanical draught cooling tower fans and fi n fans used in air cooled heat exchangers. If fans are neglected until they fail, there is often extensive damage to the housing and danger of pieces of blade being thrown out. As well as causing damage to plant, this type of failure presents an unacceptable risk to the safety of personnel. This publication sets out the appropriate maintenance practices and gives a framework for the maintenance routines, including specifi c details of what is required. 2009

Guidance on the specifi caton of pressure vessels

The purpose of this Publication is to provide guidance on the design, manufacture and testing of pressure vessels for circumstances not addressed in design codes and specifi cations. It comprises three Guides: Considerations on the avoidance of repeat post-weld heat treatment; Design for exceptional internal pressure; and Minimum nozzle loadings and nozzle design.

2010 Publication No. 223 ISBN 0 85931 180 9 £83.00 TO ORDER Publication No. 211 ISBN 0 85931 156 4 £96.00 TO ORDER Publication No. 215 ISBN 0 85931 163 2 £58.00 TO ORDER

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Guide to life-cycle management of pressure

relief systems

This publication is the fi rst industry guide to address the primary aspects of pressure relief system management throughout the full life-cycle, from design through construction, commissioning and operation. It aims to fi ll the gaps in current design guides and provide assistance in interpreting some of the standards, code issues and topics that are known to cause diffi culties. The document provides an overview of the management of pressure relief and links the design process with the operation and life-cycle issues which are the concern of plant management.

2010

Guide to the production testing of valves for the energy,

process, oil and gas industries

This guide sets out recommended production tests to be applied to the main types of valve used in the energy, process and related industries: ball, plug, gate, butterﬂ y and globe. It is a common assumption that valve test and product standards contain all that is required to ensure adequate performance, but this is not always the case.

2008

Piping and the European Pressure Equipment Directive:

Guidance for plant owners/operators

This publication gives guidance to plant owners and operators on the application of the European Pressure Equipment Directive (PED) to piping modifi cations and maintenance. A number of case studies are described and the publication has colour photographs of a range of piping issues. 2005

Guide to the specifi cation, installation and maintenance

of spring supports for piping

A problem faced on construction sites and operating plants with certain piping systems, is a lack of specialist knowledge on effective, safe setting and maintenance of piping spring supports, particularly where there is a signifi cant temperature difference between the hot (operating) and cold (shutdown) conditions of the plant. This publication aims to address this problem by providing data on the specifi cation of piping supports, information to be recorded in the pipe support index, installation and commissioning procedures, in-service inspection and maintenance, and dynamic restraints. 2000 Publication No. 204 ISBN 0 85931 149 X £62.00 TO ORDER Publication No. 200 ISBN 0 85931 126 0 £50.00 TO ORDER Publication No. 205 ISBN 0 85931 151 1 £65.00 TO ORDER

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Materials selection, plant design and construction

On-line leak sealing of piping - guide to safety

considerations

Certain types of leak from pressurised piping (including valves) may be effectively contained by on-line sealing methods involving the use of elastomeric compounds. These (essentially temporary) repair methods were originally developed for application to leaking steam and condensate systems. However with additional safety precautions, they may be applied to process piping systems containing ﬂ ammable, corrosive and/or toxic ﬂ uids. The publication gives guidance on the limits of application of the technique, the factors to be considered when evaluating its use, the preparation and execution of the procedure, and the risk assessment required.

2000

Guide for establishing operating periods of safety valves

This guide sets out the issues to be considered in determining and reviewing operating periods for safety valves, including guidance on the periods between consecutive inspections and on setting necessary control procedures.

2009, 2nd edition

Guide for hot tapping on piping and other equipment

Hot tapping, the term used when a branch is connected to a live or ‘hot’ piping system, is potentially hazardous particularly where fl ammable or toxic fl uids are present. This publication offers guidance on how to carry out a safe and successful operation when hot tapping into metallic piping systems containing process fl uids or their residues. It covers overall planning of the operation and includes hazard assessment and control, the constraints imposed by the nature, temperature and pressure of the process fl uids, welding, testing and cutting (drilling/trepanning).

2011, 2nd edition

Guide to the isolation of pressure relieving devices

Pressure relieving devices generally require more frequent inspection and maintenance than the rest of process plant. By providing isolation, devices can be removed with the plant remaining in operation. However isolation introduces the risk of inadvertent disconnection of a pressurised system from its relieving device; such isolation therefore needs to be rigorously controlled. This publication offers guidance on the design, installation, management and operation of isolation systems, identifying the key points to be considered. 2009, 2nd edition Publication No. 199 ISBN 0 85931 121 X £30.00 TO ORDER Publication No. 188 ISBN 0 85931 171 6 £67.00 TO ORDER Publication No. 185 ISBN 0 85931 186 1 £87.00 TO ORDER Publication No. 184 ISBN 0 85931 170 8 £102.00 TO ORDER

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Specifi cation for integral block and bleed valve

manifolds for direct connection to pipework

This specifi cation covers integral block and bleed valve manifolds for direct connection to pipework, used as a replacement for individual block and bleed valves at tapping points in piping systems and also in larger arrangements for equipment and main process isolation. The aim of the specifi cation is to ensure that such installations are fi t for purpose and of the required integrity.

2004, 2nd edition

A working guide for carbon steel equipment in

wet H

₂

S service

Developed largely from oil refi nery experience, this publication is aimed at providing guidance on minimising the damaging effects of wet H₂S (hydrogen sulphide) on process plant, taking account of operating conditions, risk assessment, materials selection, fabrication, inspection (both of new and in-service equipment) and repairs. It comprises recommendations based on practical user experience of working with equipment in wet H₂S service, together with relevant advice from reputable sources. This guide is applicable to any process plant handling wet H₂S, and should be used in conjunction with User Standards to derive a policy for addressing problems or potential problems in new and existing equipment.

1996

Guide to the UK Pressure Systems Safety Regulations

(2000)

This publication gives guidance on the interpretation of the Pressure Systems Safety Regulations 2000 relating to the periodic examination of pressure systems and certain associated aspects, and considers in particular Regulations 2, 7, 8, 9 and 10, plus Schedule 2. It does not refer in detail to the other regulations already clearly expounded in the UK Health and Safety Executive (HSE) Approved Code of Practice, Safety of Pressure Systems (ACOP), which is freely available from the HSE. The guide should be used to augment the existing HSE documents where appropriate. The 2009 edition revises and updates the original guide. The principal changes take account of the revised current Regulations, together with important points based upon actual use of the Regulations. Whilst the guide refers throughout to UK regulations and practice, much of the general advice is relevant to practice outside the UK.

2009, 2nd edition Publication No. 182 ISBN 0 85931 125 2 £60.00 TO ORDER Publication No. 179 ISBN 0 85931 085 X £88.00 TO ORDER Publication No. 177 ISBN 0 85931 172 4 £50.00 TO ORDER

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Materials selection, plant design and construction

A guide to the pressure testing of in-service pressurised

equipment

This publication has been prepared to give advice to, and act as a guide for, all personnel involved with or responsible for carrying out on-site pressure testing of equipment. It applies to all types of industrial pressurised equipment which have begun their service life. Guidance is given on the purpose of pressure testing, including when it is required and what test ﬂ uid and test temperature should be used. Practical and safety aspects and the special procedures to be taken are also covered.

2010, 2nd edition

Seal-less centrifugal pumps: Class 1

This handbook defi nes the minimum requirements for heavy duty seal-less centrifugal pumps (canned motor, wet winding and magnetic drive styles) for use where safety, reliability and environmental performance are critical. It can be used for both the specifi cation and purchase of all types of seal-less centrifugal pumps. It covers both the basic design and construction of the pumps and also complete pumping installations.

2002

Liquid ring vacuum pumps and compressors

This publication specifi es the minimum requirements for general service, including basic design, materials and auxiliary equipment. It is a composite standard covering all the components and ancillaries, piping, instrumentation and controls, inspection and testing, as well as data from vendors. The publication has been written in API format, for use both in Europe and North America.

2002

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INSPECTION AND INTEGRITY MANAGEMENT

The mechanical integrity of plant containing hazardous

substances – a guide to periodic examination and

testing

This publication was developed jointly by EEMUA and the Safety Assessment Federation (SAFed); and in consultation with plant operators, inspection bodies, specialist process industry service providers and the GB HSE (Hazardous Installations Directorate), which has endorsed it. It brings together existing good practice for periodic examination and testing of the mechanical integrity of plant containing hazardous substances.

2012

Risk Based Inspection: a guide to effective use of the

RBI process

The risk-based approach to inspection of industrial plant is now an accepted practice. It is possible to determine and monitor consistently the mechanical integrity of industrial plant, or other such engineering assets, by using risk-based methodologies. This guide has been written by industry to enable use of risk-based inspection (RBI) to its best effect. The guide has been developed with assistance from the GB Health & Safety Executive and will help businesses to interpret and use the HSE Report ‘Best Practice for Risk Based Inspection as a Part of Plant Integrity Management’.

2006

Managing competence assurance for personnel

undertaking in-service inspection of pressure

equipment

This publication provides a recommended practice for Inspection Bodies, whose primary responsibility is for pressure equipment in the process, energy and related industries. It presents a structured training, development and competency assessment process for inspection personnel. This revised Second Edition incorporates changes in practice and legislation, since fi rst publication in 1998. The scope of this EEMUA Publication covers in-service inspection of industrial pressure equipment, which is taken to mean all inspections excluding new build and commissioning.

2013, 2nd edition Publication No. 206 ISBN 0 85931 150 3 £54.00 TO ORDER Publication No. 193 ISBN 0 85931 190 8 £132.00 TO ORDER

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Materials selection, plant design and construction

A guide to risk-based assessments of in-situ large Ex ‘e’

and Ex ‘N’ machines

This guide provides a practical method to undertake a comparative evaluation of the risk of incendive discharges occurring in existing large Ex ‘e’ and Ex ‘N’ high voltage machines in potentially explosive atmospheres. 1995

Guide to the selection and assessment of silencers and

acoustic enclosures

This publication is intended as a guide to the selection of silencers which are appropriate for use with various noise sources. It is aimed at the practising engineer with a limited knowledge of acoustics, to assist in the specifi cation of the most suitable silencer for a particular purpose and to assess its operation when it is installed.

1988

Users’ guide to the inspection, maintenance and repair

of above-ground vertical cylindrical steel storage tanks

This users’ guide is considered to be the most comprehensive available on storage tank inspection, maintenance and repair. It offers guidance on the inspection and maintenance of tanks built to BS or API standards for the storage of petroleum and chemical feedstocks and products, and refrigerated gases. Key features for planning and executing inspection, maintenance and repair works on above ground vertical cylindrical steel storage tanks are set out. The publication covers the key tank components that require inspection and maintenance, degradation mechanisms and common inspection techniques, together with a description of the probabilistic (risk- and reliability-based) preventative mechanism concept. This latest Third Edition includes details on hydrotesting, repair and re-siting of tanks.

2005, 3rd edition

Code of Practice for the identifi cation and checking

of materials of construction in pressure systems in

process plants

Primarily aimed to minimise process piping system failures owing to use of incorrect material, this EEMUA Code of Practice covers in-service equipment as well as new equipment. Many of the recommendations also apply to a wide range of equipment that can be so checked, either on site or at manufacturers, stockists or fabricators.

1997

INSPECTION AND INTEGRITY MANAGEMENT

Publication No. 181 ISBN 0 85931 100 7 £82.00 TO ORDER Publication No. 161 ISBN 0 85931 094 9 £47.00 TO ORDER Publication No. 159 ISBN 0 85931 131 7 £239.00 TO ORDER Publication No. 149 ISBN 0 85931 081 7 £67.00 TO ORDER

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STORAGE AND DISTRIBUTION

Safe and effective operation of storage tanks for oil

movements

EEMUA’s objective with this publication is to increase the level of awareness of process safety in oil movements by providing specifi c guidance for safer operations and practice. The Guide serves as a technical supplement to the existing extensive standards and procedures, and focuses on areas in which higher risks in oil movements exist.

2011

Emission reduction from storage tanks and loading

operations

This publication addresses the prevention and control of emissions of volatile organic compounds (VOCs) from oil and chemical industry storage tanks. It begins by introducing the main theory on minimising emissions by focusing on their source. It then guides tank owners and operators, manufacturers, designers and specifi ers to the most suitable tank type for particular feedstocks. It also addresses the treatment of escaping vapours if intended emission levels are not achieved.

2012

Double concrete tanks for liquefi ed gas: a guide to

design, construction and operation

This guide is a world fi rst in defi ning best practice for double concrete tanks. It should help to reduce project costs and improve quality. The guide will help minimise the risk of mistakes during design, construction and commissioning. It provides a clear basis for calculations for tank designers; the tools for engineering contractors to evaluate quotations; and addresses the quality of testing and examination required by constructors.

2010

Piping and the European Pressure Equipment Directive:

guidance for plant owners/operators

This publication gives guidance to plant owners and operators on the application of the European Pressure Equipment Directive (PED) to piping modifi cations and maintenance. A number of case studies are described and the publication is well illustrated with colour photographs of a range of piping issues. 2005 Publication No. 207 ISBN 0 85931 152 6 £1565 TO ORDER Publication No. 204 ISBN 0 85931 149 X £62 TO ORDER Publication No. 213 ISBN 0 85931 160 1 £185.00 TO ORDER Publication No. 217 ISBN 0 85931 165 6 £163.00 TO ORDER

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Materials selection, plant design and construction

On-line leak sealing of piping - guide to safety

considerations

Certain types of leak from pressurised piping (including valves) may be effectively contained by on-line sealing methods involving the use of elastomeric compounds. These (essentially temporary) repair methods were originally developed for application to leaking steam and condensate systems. However with additional safety precautions, they may be applied to process piping systems containing ﬂ ammable, corrosive and/or toxic ﬂ uids. The publication gives guidance on the limits of application of the technique, the factors to be considered when evaluating the feasibility of its use, the preparation and execution of the procedure, and the type of risk assessment required.

2000

Guide for the design, construction and use of

mounded horizontal cylindrical bulk storage vessels for

pressurised LPG at ambient temperatures

This guide addresses the design, installation, in-service inspection, and maintenance of mounded vessels for pressure storage of Liquefi ed Petroleum Gas (LPG). Mounded storage is generally safer than other methods of storing LPG, but the vessels, supported as they are on

compacted soil foundations, are more liable to be affected by soil settlement than conventionally supported vessels. The guide therefore includes soil investigation and foundation design, in addition to considerations of pressure containment.

2005

Prevention of tank bottom leakage - a guide for the

design and repair of foundations and bottoms of

vertical, cylindrical, steel storage tanks

Leakage from storage tanks may lead to extensive environmental pollution and be a fi nancial loss to owners. This guide addresses the problem of tank leakage caused by loss of integrity. Such loss is almost always caused by deterioration of the tank bottom, which itself may be caused by corrosion or by deterioration of the foundation. The guidance given herein is therefore aimed exclusively at preserving the integrity of tank bottoms and includes solutions for practical and economic leak detection and management systems. 2011, 2nd edition Publication No. 199 ISBN 0 85931 121 X £30.00 TO ORDER Publication No. 190 ISBN 0 85931 071 X £120.00 TO ORDER Publication No. 183 ISBN 0 85931 183 0 £158.00 TO ORDER

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Frangible roof joints for fi xed roof storage tanks: a guide

for designers and users

Under abnormal operating conditions, vertical fi xed roof storage tanks may experience rapid increases in vapour pressure which overwhelm venting devices and lead to tank failure. This publication gives guidance to designers and users of such tanks on the practical steps that can be taken in design, operation and maintenance to predispose the roof-to-shell joint to fail in preference to the shell-to-bottom joint, thereby ensuring retention of the tank’s contents. Such relatively weak roof-to-shell joints are known as ‘frangible roof joints’.

2007, 2nd edition

Users’ guide to the inspection, maintenance and repair

of above ground vertical cylindrical steel storage tanks

This users’ guide is considered to be the most comprehensive available on storage tank inspection, maintenance and repair. It offers guidance on the inspection and maintenance of tanks built to BS or API standards for the storage of petroleum and chemical feedstocks and products, and refrigerated gases. Key features for planning and executing inspection, maintenance and repair works on above ground vertical cylindrical steel storage tanks are set out. The publication covers description of the key tank components that require inspection and maintenance, degradation mechanisms and common inspection techniques, together with a description of the probabilistic (risk- and reliability-based) preventative mechanism concept. This latest third edition includes details on hydrotesting, repair and re-siting of tanks. 2005, 3rd edition

Guidance to owners on demolition of vertical cylindrical

steel storage tanks and storage spheres

The publication covers the demolition of tanks built to BS 2654, API 650, or similar; of refrigerated tanks to BS 7777, API 620, or similar and of (LPG or ammonia) column-supported storage spheres built to recognised pressure vessel codes such as BS PD 5500 and ASME VIII. Reference is also made in the text to UK statutory requirements governing such demolition work. The publication is well illustrated with diagrams and photographs. 2002, 2nd edition Publication No. 180 ISBN 0 85931 161 9 £74.00 TO ORDER Publication No. 159 ISBN 0 85931 131 7 £239.00 TO ORDER Publication No. 154 ISBN 0 85931 146 5 £90.00 TO ORDER

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Materials selection, plant design and construction

Recommendations for the design and construction of

refrigerated liquefi ed gas storage tanks

Contains basic recommendations for the design and construction of single, double and full containment tanks for the bulk storage of refrigerated liquefi ed gases down to -165°C, for both metal and concrete material. Liquids covered by the scope of this publication, which is intended for international application, include LPG, ethylene, LNG and similar hydrocarbons, also ammonia.

1986 Publication No. 147 ISBN 0 85931 113 9 £83.00 TO ORDER

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PUBLICATION INDEX BY NUMBER DESCENDING

No. Page

231 The mechanical integrity of plant containing hazardous substances – a guide to

periodic examination and testing, 24

226 Design and installation of on-line analyser systems: a guide to technical enquiry

and bid evaluation 7

224 A guide to risk based procurement 11

223 Pressure testing of pressure equipment after repair, modifi cations or re-rating:

a guide to the pressure test waiver 19

222 Guide to the application of IEC 61511 to safety instrumented systems in

the UK process industries 7

218 Quality requirements for the manufacture and supply of duplex stainless steels 11 217 Safe and effective operation of storage tanks for oil movements 26 215 Industrial cooling tower fans and fi n fans – a guide for design, maintenance

and operation 11/19

214 Toolbox Guide - Electrical installation, inspection and maintenance in

potentially explosive atmospheres 7

213 Emission reduction from storage tanks and loading operations 26 211 Guidance on the specifi caton of pressure vessels 11/19 208 Guide to life-cycle management of pressure relief systems 20 207 Double concrete tanks for liquefi ed gas: a guide to design,

construction and operation 26

206 Risk Based Inspection: a guide to effective use of the RBI process 24 205 Guide to the production testing of valves for the energy, process,

oil and gas industries 20

204 Piping and the European Pressure Equipment Directive: Guidance for

plant owners/operators 20/26

201 Process plant control desks utilising Human-Computer Interfaces –

a guide to design, operational and Human-Computer Interface issues 7 200 Guide to the specifi cation, installation and maintenance of spring supports for piping 20 199 On-line leak sealing of piping – a guide to safety considerations 21/27 197 Specifi cation for the fabrication of non-primary structural steelwork for

offshore installations 12

196 Valve purchasers’ guide to the European Pressure Equipment Directive 12 194 Guidelines for materials’ selection and corrosion control for subsea oil and